Wire harness terminal pulling-out force detection device

By designing a wire harness terminal pull-off force detection device containing six detection mechanisms, the problems of low detection efficiency, high cost and poor accuracy of wire harness terminals in the prior art are solved, and fast and accurate detection of wire harness terminals is achieved, which significantly improves detection efficiency and accuracy.

CN222748166UActive Publication Date: 2025-04-11DONGGUAN YOUSHEN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421600046.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-11
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing wire harness terminal detection mainly relies on manpower pull detection, which is low efficiency, high cost and has large errors in the detection results. The existing detection devices can only detect a single wire harness terminal at a time, resulting in a large workload during mass production.

Method used

A wire harness terminal pull-off force detection device is designed, including a base, a fixing plate, a support plate, a column, an operating plate and six detection mechanisms. The detection mechanism consists of a tension display, a sliding seat, a bidirectional screw, an adjustment knob and a clamping plate. The wiring harness terminals are clamped and clamped through the adjustment knob and a rotating disc, and the threaded rod and lifting block are used to pull the wiring harness terminals, and the tension condition is observed through the tension display.

Benefits of technology

It realizes fast and convenient detection of wiring harness terminals, and can detect six groups of wiring harness terminals at the same time, significantly improving detection efficiency, reducing detection costs, and improving the accuracy of detection results.

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Abstract

The utility model discloses a wire harness terminal pulling-out force detection device, which comprises a base, two ends of the top of the base are symmetrically and fixedly connected with fixing plates, the tops of the two fixing plates are fixedly connected with a supporting plate, the top of the supporting plate is fixedly connected with six stand columns at equal intervals, and the tops of the six stand columns are fixedly connected with an operation plate. The top of the operation plate is equidistantly provided with six detection mechanisms for detecting the pulling-out force of a wire harness section, each detection mechanism comprises a tension display, a sliding seat, a first bidirectional screw rod, an adjusting knob and a clamping plate, the top of the operation plate is equidistantly and fixedly connected with the tension display, and the end part of a pull rod of the tension display is fixedly connected with the sliding seat; according to the utility model, the six detection mechanisms are arranged on the operation plate at the same time, so that the pull-out force of six groups of wiring harness terminals can be detected at a time, and the detection efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness terminal processing, in particular to a wire harness terminal pull-off force detection device. Background Art

[0002] The automotive wiring harness is the main network of the automotive circuit. Without the wiring harness, there would be no automotive circuit. The wiring harness refers to the contact terminal (connector) made of copper material, which is crimped with wires and cables, and then plastic-pressed with an insulator or an additional metal shell, etc., to form a component connecting the circuit with the wiring harness. From the functional point of view, the automotive wiring harness can be divided into two types: power lines that carry power to drive the actuator (actuator) and signal lines that transmit sensor input commands. With the continuous improvement of people's requirements for comfort, economy and safety, the types of electronic products in automobiles are also increasing, and the automotive wiring harness is becoming more and more complex, and the failure rate of the wiring harness is also increasing accordingly.

[0003] At present, the inspection of wiring harness terminals is generally carried out by manual pulling to ensure that the wiring harness terminals are firmly installed. However, manual inspection is time-consuming, labor-intensive, inefficient, and consumes a large inspection cost. There is also a large error between the inspection result and the actual result. Some existing wiring harness terminal pull-off force detection devices can only detect a single wiring harness terminal at a time, and the detection efficiency is very low. For the inspection of mass-produced wiring harness terminals, the workload is large. For this reason, we propose a wiring harness terminal pull-off force detection device. Utility Model Content

[0004] The utility model aims to provide a wire harness terminal pull-off force detection device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire harness terminal pull-off force detection device, comprising a base, wherein the top two ends of the base are symmetrically fixedly connected with fixed plates, and the tops of the two fixed plates are fixedly connected with support plates, the tops of the support plates are equidistantly fixedly connected with six columns, and the tops of the six columns are fixedly connected with an operating panel, and the top of the operating panel is equidistantly provided with six detection mechanisms for detecting the pull-off force of the wire harness segment.

[0006] Preferably, the detection mechanism includes a tension display, a sliding seat, a first bidirectional screw, an adjusting knob and a clamping plate; the top of the operating panel is equidistantly fixedly connected with a tension display; the end of the pull rod of the tension display is fixedly connected with a sliding seat; the first bidirectional screw is rotatably connected between the two corresponding inner walls of the sliding seat via a bearing; both ends of the first bidirectional screw are symmetrically threaded with clamping plates; the clamping plates are slidably connected in the sliding seat; a wiring harness opening is provided on the side of the sliding seat away from the tension display; the end of the first bidirectional screw passes through the sliding seat and is fixedly connected with an adjusting knob.

[0007] Preferably, the top of the operating panel is located outside the tension display and is equidistantly connected to six U-shaped slides, and the six U-shaped slides correspond to the positions of the six tension displays, a second bidirectional screw is rotatably connected inside the U-shaped slide, both ends of the second bidirectional screw are symmetrically threaded with line clamps, the end of the second bidirectional screw passes through the U-shaped slide and is fixedly connected to a rotating disk, and a wire harness groove is opened on the side wall of the line clamp.

[0008] Preferably, a limiting rod is symmetrically fixedly connected to the outer side of the first bidirectional screw in the sliding seat, horizontal limiting holes are symmetrically opened on both sides of the clamping plate, and the limiting rod is slidably connected in the limiting hole, and a guide rod is symmetrically fixedly connected to the outer side of the second bidirectional screw in the U-shaped sliding seat, guide holes are symmetrically opened on both sides of the line clamp, and the guide rod is slidably connected in the guide holes.

[0009] Preferably, the line clamp is fixedly connected with an anti-slip pad on one side of the wire harness connecting port.

[0010] Preferably, six sliding grooves are equidistantly provided on the top of the operating panel, and a slider is slidably connected in the sliding groove, a threaded rod is rotatably connected between the operating panel and the support plate, and a lifting block is threadedly connected to the outer side of the threaded rod, the cross-section of the lifting block is a regular hexagonal structure, the six side walls of the lifting block are rotatably connected with an adjusting rod, and the end of the adjusting rod is rotatably connected to the bottom of the slider, and the top of the slider passes through the operating panel and is fixedly connected to the U-shaped slide seat.

[0011] Preferably, the bottom of the threaded rod passes through the support plate, and the end of the threaded rod located below the support plate is rotatably connected to the top of the base through a bearing, a worm gear is fixedly connected to the outer side of one end of the threaded rod located between the base and the support plate, a worm is rotatably connected between the two fixed plates, and the worm is meshingly connected to the worm gear.

[0012] Preferably, an adjusting handle is rotatably connected to the surface of the fixing plate, and the end of the worm passes through the fixing plate and is fixedly connected to the adjusting handle.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model can adjust the distance between the two clamping plates in the sliding seat by rotating the adjusting knob, and can clamp and fix the connector of the wiring harness terminal. The distance between the two line clamping plates can be adjusted by rotating the rotating disk, and the wiring harness part of the wiring harness terminal can be clamped and fixed, so that the fixation of the wiring harness terminal is very convenient and fast, and it is convenient to detect.

[0015] 2. The utility model can control the lifting and lowering of the lifting block by controlling the rotation of the threaded rod. Under the action of the adjusting rod, the sliding of the U-shaped slide seat along the slide groove can be adjusted, so that the wiring harness terminal can be pulled. The tension condition can be clearly observed through the tension display, and better pull-off force detection of the wiring harness terminal can be achieved.

[0016] 3. The utility model can detect the pull-out force of six groups of wiring harness terminals at one time by simultaneously arranging six detection mechanisms on the operation panel, thereby greatly improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the enlarged view of point A of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the enlarged view of B of the utility model;

[0020] Figure 4 It is a schematic diagram of the overall structure of the utility model.

[0021] In the figure: 1. base; 2. support plate; 3. fixing plate; 4. column; 5. operation panel; 6. detection mechanism; 7. tension display; 8. sliding seat; 9. first bidirectional screw; 10. adjusting knob; 11. clamping plate; 12. limit rod; 13. U-shaped sliding seat; 14. second bidirectional screw; 15. line clamp; 16. anti-slip pad; 17. rotating disk; 18. guide rod; 19. threaded rod; 20. lifting block; 21. adjusting rod; 22. slider; 23. slide groove; 24. worm gear; 25. worm; 26. adjusting handle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4The utility model provides a technical solution: a wiring harness terminal pull-off force detection device, comprising a base 1, two ends of the top of the base 1 are symmetrically fixedly connected with fixing plates 3, and the tops of the two fixing plates 3 are fixedly connected with support plates 2, the tops of the support plates 2 are equidistantly fixedly connected with six columns 4, and the tops of the six columns 4 are fixedly connected with an operating panel 5, and the top of the operating panel 5 is equidistantly provided with six detection mechanisms 6 for detecting the pull-off force of the wiring harness segment.

[0024] It should be noted that when the utility model is used, the U-shaped slide 13 is adjusted to the position of the end of the slide groove 23 in the initial state, so that the U-shaped slide 13 is close to the tension display 7. During the test, the connection end of the harness terminal is placed in the slide seat 8, and the harness is located in the harness passage of the slide seat 8. The adjusting knob 10 is turned to clamp the two clamping plates 11 on both sides of the connection end, and the harness end is placed in the arc groove between the two line clamps 15. Then, the rotating disk 17 is turned to make the two line clamps 15 clamp the two sides of the connection end. After the wiring harness is clamped and the six groups of wiring harness terminals to be tested on the operating panel 5 are installed, the adjusting handle 26 is turned to rotate the worm 25, and the threaded rod 19 is rotated through the meshing connection between the worm 25 and the worm wheel 24. The lifting block 20 slides up through the threaded connection between the lifting block 20 and the threaded rod 19, and the U-shaped slide 13 is pushed away from the tension display 7 under the action of the adjusting rod 21 to pull the wiring harness terminal. The tension degree can be observed at all times according to the tension display 7 to detect the pull-off force of the wiring harness terminal.

[0025] The detection mechanism 6 includes a tension display 7, a sliding seat 8, a first bidirectional screw 9, an adjusting knob 10 and a clamping plate 11. The top of the operating panel 5 is equidistantly fixedly connected with the tension display 7, the end of the pull rod of the tension display 7 is fixedly connected with the sliding seat 8, the first bidirectional screw 9 is rotatably connected between the two corresponding inner walls of the sliding seat 8 through a bearing, the two ends of the first bidirectional screw 9 are symmetrically threadedly connected with the clamping plate 11, the clamping plate 11 is slidably connected in the sliding seat 8, a wiring harness opening is opened on the side of the sliding seat 8 away from the tension display 7, and the end of the first bidirectional screw 9 passes through the sliding seat 8 and is fixedly connected with the adjusting knob 10.

[0026] It should be noted that by turning the adjusting knob 10, the distance between the two clamping plates 11 in the sliding seat 8 can be adjusted, so that the connecting head of the wiring harness terminal can be clamped and fixed; when fixing, the adjusting knob 10 is turned to rotate the first bidirectional screw 9, and the two clamping plates 11 are threadedly connected to the two ends of the first bidirectional screw 9, so that the two clamping plates 11 are close to each other at the same time, so that the connecting head of the wiring harness terminal can be clamped and fixed, and the wiring harness is located in the wiring harness passage of the sliding seat 8.

[0027] The top of the operating panel 5 is located outside the tension display 7 and is equidistantly connected to six U-shaped slides 13, and the six U-shaped slides 13 correspond to the positions of the six tension displays 7. A second bidirectional screw 14 is rotatably connected inside the U-shaped slide 13, and both ends of the second bidirectional screw 14 are symmetrically threadedly connected to a line clamp 15. The end of the second bidirectional screw 14 passes through the U-shaped slide 13 and is fixedly connected to a rotating disk 17, and a wire harness groove is opened on the side wall of the line clamp 15.

[0028] It should be noted that the distance between the two line clamps 15 can be adjusted by rotating the rotating disk 17, so that the wiring harness portion of the wiring harness terminal can be clamped and fixed; rotating the rotating disk 17 causes the second bidirectional screw 14 to rotate, and through the threaded connection between the two line clamps 15 and the two ends of the second bidirectional screw 14, the two line clamps 15 are brought close together until the wiring harness is clamped and fixed.

[0029] A limit rod 12 is symmetrically fixedly connected to the outside of the first bidirectional screw 9 in the sliding seat 8, horizontal limit holes are symmetrically opened on both sides of the clamping plate 11, and the limit rod 12 is slidably connected in the limit hole, and a guide rod 18 is symmetrically fixedly connected to the outside of the second bidirectional screw 14 in the U-shaped sliding seat 13, and guide holes are symmetrically opened on both sides of the line clamp 15, and the guide rod 18 is slidably connected in the guide hole.

[0030] It should be noted that the setting of the limit rod 12 limits the movement of the clamping plate 11, ensuring the smooth movement of the clamping plate 11, and the setting of the guide rod 18 limits the movement of the line clamping plate 15, ensuring the smooth movement of the line clamping plate 15.

[0031] The line clamp plate 15 is located at one side of the wiring harness connecting port and is fixedly connected with an anti-skid pad 16 .

[0032] It should be noted that the provision of the anti-slip pad 16 can increase the friction with the wire harness, thereby achieving a stable clamping of the wire harness.

[0033] Six slide grooves 23 are equidistantly provided on the top of the operating panel 5, and a slider 22 is slidably connected in the slide groove 23. A threaded rod 19 is rotatably connected between the operating panel 5 and the support plate 2, and a lifting block 20 is threadedly connected to the outer side of the threaded rod 19. The cross section of the lifting block 20 is a regular hexagonal structure. The six side walls of the lifting block 20 are rotatably connected to an adjusting rod 21, and the end of the adjusting rod 21 is rotatably connected to the bottom of the slider 22. The top of the slider 22 passes through the operating panel 5 and is fixedly connected to the U-shaped slide seat 13.

[0034] It should be noted that when the threaded rod 19 rotates, the lifting block 20 slides up through the threaded connection between the lifting block 20 and the threaded rod 19, and the U-shaped slide 13 is pushed away from the tension indicator 7 under the action of the adjusting rod 21 to pull the wiring harness terminal. The tension degree can be observed at all times according to the tension indicator 7 to detect the pull-off force of the wiring harness terminal.

[0035] The bottom of the threaded rod 19 passes through the support plate 2, and the end of the threaded rod 19 located below the support plate 2 is rotatably connected to the top of the base 1 through a bearing, and a worm gear 24 is fixedly connected to the outer side of one end of the threaded rod 19 located between the base 1 and the support plate 2, and a worm 25 is rotatably connected between the two fixed plates 3, and the worm 25 is meshingly connected to the worm gear 24.

[0036] It should be noted that the coordinated arrangement of the worm 25 and the worm wheel 24 has a good self-locking function, and can better locate the moving position of the U-shaped slide 13 .

[0037] An adjusting handle 26 is rotatably connected to the surface of the fixing plate 3 , and an end of the worm 25 passes through the fixing plate 3 and is fixedly connected to the adjusting handle 26 .

[0038] It should be noted that the worm 25 can be controlled to rotate by rotating the adjustment handle 26 , and the threaded rod 19 can be rotated by the meshing connection between the worm 25 and the worm wheel 24 .

[0039] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0040] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0041] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0042] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wiring harness terminal pull-off force detection device, comprising a base (1), characterized in that: The top ends of the base (1) are symmetrically fixedly connected with fixing plates (3), and the tops of the two fixing plates (3) are fixedly connected with a support plate (2), the tops of the support plates (2) are equidistantly fixedly connected with six upright posts (4), and the tops of the six upright posts (4) are fixedly connected with an operating panel (5), and the tops of the operating panel (5) are equidistantly provided with six detection mechanisms (6) for detecting the pull-off force of the wiring harness terminals.

2. A wiring harness terminal pull-off force detection device according to claim 1, characterized in that: The detection mechanism (6) includes a tension display (7), a sliding seat (8), a first bidirectional screw (9), an adjusting knob (10) and a clamping plate (11); the top of the operating panel (5) is equidistantly fixedly connected to the tension display (7); the end of the pull rod of the tension display (7) is fixedly connected to the sliding seat (8); the first bidirectional screw (9) is rotatably connected between the two corresponding inner walls of the sliding seat (8) via a bearing; the two ends of the first bidirectional screw (9) are symmetrically threadedly connected to the clamping plate (11); the clamping plate (11) is slidably connected in the sliding seat (8); a wiring harness opening is provided on the side of the sliding seat (8) away from the tension display (7); the end of the first bidirectional screw (9) passes through the sliding seat (8) and is fixedly connected to the adjusting knob (10).

3. A wiring harness terminal pull-off force detection device according to claim 2, characterized in that: The top of the operating panel (5) is located outside the tension display (7) and is equidistantly connected to six U-shaped slides (13), and the six U-shaped slides (13) correspond to the positions of the six tension displays (7). A second bidirectional screw (14) is rotatably connected inside the U-shaped slide (13), and both ends of the second bidirectional screw (14) are symmetrically threadedly connected to a line clamp (15). The end of the second bidirectional screw (14) passes through the U-shaped slide (13) and is fixedly connected to a rotating disk (17), and a wire harness groove is opened on the side wall of the line clamp (15).

4. A wiring harness terminal pull-off force detection device according to claim 3, characterized in that: A limiting rod (12) is symmetrically fixedly connected to the outside of the first bidirectional screw (9) in the sliding seat (8), and horizontal limiting holes are symmetrically opened on both sides of the clamping plate (11). The limiting rod (12) is slidably connected in the limiting hole. A guide rod (18) is symmetrically fixedly connected to the outside of the second bidirectional screw (14) in the U-shaped sliding seat (13), and guide holes are symmetrically opened on both sides of the line clamp (15). The guide rod (18) is slidably connected in the guide hole.

5. A wiring harness terminal pull-off force detection device according to claim 3, characterized in that: The line clamp plate (15) is fixedly connected to an anti-skid pad (16) on one side of the wiring harness connecting port.

6. A wiring harness terminal pull-off force detection device according to claim 2, characterized in that: The top of the operating panel (5) is provided with six equidistant sliding grooves (23), and a slider (22) is slidably connected in the sliding grooves (23). A threaded rod (19) is rotatably connected between the operating panel (5) and the support plate (2), and a lifting block (20) is threadedly connected to the outer side of the threaded rod (19). The cross section of the lifting block (20) is a regular hexagonal structure. The six side walls of the lifting block (20) are rotatably connected to an adjusting rod (21), and the end of the adjusting rod (21) is rotatably connected to the bottom of the slider (22). The top of the slider (22) passes through the operating panel (5) and is fixedly connected to the U-shaped sliding seat (13).

7. A wiring harness terminal pull-off force detection device according to claim 6, characterized in that: The bottom of the threaded rod (19) passes through the support plate (2), and one end of the threaded rod (19) located below the support plate (2) is rotatably connected to the top of the base (1) through a bearing, and a worm gear (24) is fixedly connected to the outer side of one end of the threaded rod (19) located between the base (1) and the support plate (2), and a worm (25) is rotatably connected between the two fixed plates (3), and the worm gear (25) is meshingly connected to the worm gear (24).

8. A wiring harness terminal pull-off force detection device according to claim 7, characterized in that: An adjusting handle (26) is rotatably connected to the surface of the fixing plate (3), and an end of the worm (25) passes through the fixing plate (3) and is fixedly connected to the adjusting handle (26).