A test piece die for verifying material fluidity

By designing a test piece die with adjustment components and detection components, the problem of the inability to adjust the template thickness and verify the light transmittance and serration phenomena in the prior art is solved, and convenient template thickness adjustment and inspection are achieved.

CN222748448UActive Publication Date: 2025-04-11ZHEJIANG KEPUTE NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421074588.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-04-11
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing test piece dies that verify the fluidity of the material cannot adjust the thickness of the extrusion template according to customer needs, and cannot check the serration phenomenon and light transmission of templates of different thicknesses.

Method used

A test piece die including a back plate, a first fixing frame, a second fixing frame and a support frame is designed. By providing a discharge block, an adjustment component and a detection component, the adjustment of the template thickness and the inspection of light transmittance and serration phenomena are realized.

Benefits of technology

It realizes adjusting the template thickness according to customer needs, and can easily check the serrated phenomenon and light transmission of the template, and solves the problem of the inability to freely adjust the template thickness and light transmission and serrated phenomenon in the prior art.

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Abstract

The present application discloses a test piece die for verifying the fluidity of a material, which belongs to the technical field of detecting mold manufacturing, and is used to inspect the sawtooth phenomenon and light transmittance of the mold, including a back plate, two first fixing frames fixedly connected to the top of the front end of the back plate and symmetrically distributed, two second fixing frames fixedly connected to the bottom of the front end of the back plate and symmetrically distributed, and two supporting frames fixedly connected to the inner wall of the second fixing frame and relatively distributed, wherein a discharge block is installed inside the first fixing frame, an adjustment component for controlling the thickness of the template is installed on the top of the supporting frame, a driving component for driving the adjustment component is installed on one side of the adjustment component, and a detection component for conveniently observing the template is installed inside the second fixing frame, and the adjustment component includes a first mounting frame, a second mounting frame and a roller. The utility model can realize the free adjustment of the thickness of the template according to customer needs, and more conveniently observe the sawtooth phenomenon and light transmittance of the template.
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Description

Technical Field

[0001] The present application relates to the technical field of testing mold manufacturing, and in particular to a test piece die for verifying material fluidity. Background Art

[0002] At present, thermoplastic elastomer TPV materials are formed by dynamic vulcanization of PP / EPDM. If the EPDM in the system is not evenly dispersed and the particle size is large, it will cause jagged edges when the product is extruded. After the TPV material is produced, it is necessary to test extrude the surface of the material to observe whether the jagged phenomenon and the transmittance appear. Usually, a test piece template needs to be extruded through the test piece die for observation and inspection.

[0003] However, the existing test piece die for verifying the fluidity of materials has the following defects: for example, during the inspection, the thickness of the extrusion template cannot be adjusted according to customer needs, and the sawtooth phenomenon and light transmittance of templates with different thicknesses cannot be tested. Summary of the invention

[0004] The purpose of this application is to adjust the extrusion thickness of the template according to customer needs and to detect the sawtooth phenomenon and light transmittance of the template.

[0005] 7. In order to achieve the above objectives, the technical solution adopted in this application is: including a backplane, two first fixing frames fixedly connected to the top of the front end of the backplane and symmetrically distributed, two second fixing frames fixedly connected to the bottom of the front end of the backplane and symmetrically distributed, and two support frames fixedly connected to the inner walls of the second fixing frames and relatively distributed.

[0006] A discharge block is installed inside the first fixed frame, an adjustment component for controlling the thickness of the template is installed on the top of the support frame, a driving component for driving the adjustment component is installed on one side of the adjustment component, and a detection component for facilitating observation of the template is installed inside the second fixed frame.

[0007] Preferably, the adjustment assembly includes a first mounting frame, a second mounting frame and a roller, the first mounting frame is fixedly connected to the top of the support frame and close to one end of the back plate, the second mounting frame is slidably installed on the top of the support frame, and two rollers are movably installed on the top of the first mounting frame and the second mounting frame in sequence.

[0008] As another preferred embodiment, the driving assembly includes a sliding rod, a sliding hole, a mounting block, a screw rod, a screw hole and a driving motor, the sliding rod has two fixed connections on one side of the first mounting frame, the sliding hole has two openings on one side of the second mounting frame and corresponding to the sliding rod, the mounting block has two fixed connections on the other side of the first mounting frame and the second mounting frame in sequence, the screw rod is movably installed in the mounting block on the first mounting frame, the mounting block on the second mounting frame has a screw hole opened inside and corresponding to the screw rod, and the driving motor is installed at the rear end of the screw rod.

[0009] Further preferably, the detection component includes an LED flat panel light and a rectangular magnifying glass, the LED flat panel light is fixedly mounted on the front end of the back plate, and the rectangular magnifying glass is mounted on the front end of the second fixing frame by bolts.

[0010] Further preferably, a knife groove is provided inside the support frame, and a cutting knife is slidably installed inside the knife groove.

[0011] Further preferably, a connecting flange is fixedly connected to the top of the discharge block.

[0012] Compared with the prior art, the beneficial effects of this application are:

[0013] (1) By setting a discharge block, a first mounting frame, a second mounting frame, a sliding rod, a screw rod, a driving motor and a roller, when adjusting, the driving motor is started to drive the screw rod to rotate. Through the rotation of the screw rod, the second mounting frame moves toward the direction of the first mounting frame. At the same time, the sliding rod can make the second mounting frame slide smoothly and drive the movement of the two rollers, so that the distance between the two rollers can be adjusted. Then, the molten plastic enters the discharge block. At this time, through the extrusion of the discharge device at the top of the discharge block, the molten plastic needs to be discharged from the bottom of the discharge block. Then, the molten plastic passes between the two rollers and is extruded into a required thickness by the two rollers, thereby solving the problem that the thickness of the extrusion template cannot be freely adjusted in the prior art.

[0014] (2) By setting up the LED flat panel light and the rectangular magnifying glass, the light transmittance of the template can be observed through the light emitted by the LED flat panel light. At the same time, the serration phenomenon of the template can be more clearly observed through the rectangular magnifying glass, which can realize a more convenient inspection of the serration phenomenon and light transmittance of the template. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the test piece die for verifying the fluidity of the material from a first perspective;

[0016] Figure 2 A schematic diagram of the structure of the test piece die for verifying the fluidity of the material from a second viewing angle;

[0017] Figure 3The exploded structure diagram of the test piece die for verifying the fluidity of the material is shown in FIG.

[0018] Figure 4 This is a schematic diagram of the enlarged structure of the back plate of the test piece die for verifying the fluidity of the material;

[0019] Figure 5 This is a schematic diagram of the exploded structure of the adjustment component and drive component of the test piece die for verifying the fluidity of the material.

[0020] In the figure: 1. back plate; 2. first fixing frame; 3. second fixing frame; 4. supporting frame; 5. knife groove; 6. discharge block; 7. connecting flange; 8. first mounting frame; 9. second mounting frame; 10. slide rod; 11. slide hole; 12. mounting block; 13. screw rod; 14. screw hole; 15. driving motor; 16. roller; 17. cutting knife; 18. LED flat panel light; 19. rectangular magnifying glass. DETAILED DESCRIPTION

[0021] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0022] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0023] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0024] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0025] 8. As Figure 1-5The test piece die for verifying the fluidity of the material shown includes a back plate 1, two first fixing frames 2 fixedly connected to the top of the front end of the back plate 1 and symmetrically distributed, two second fixing frames 3 fixedly connected to the bottom of the front end of the back plate 1 and symmetrically distributed, and two support frames 4 fixedly connected to the inner walls of the second fixing frames 3 and relatively distributed.

[0026] A discharge block 6 is installed inside the first fixed frame 2, an adjustment component for controlling the thickness of the template is installed on the top of the support frame 4, a driving component for driving the adjustment component is installed on one side of the adjustment component, and a detection component for facilitating observation of the template is installed inside the second fixed frame 3.

[0027] First, according to customer needs, the spacing of the components is controlled and adjusted through the driving component, and then the molten plastic enters the discharge block 6. At this time, the molten plastic needs to be discharged from the bottom of the discharge block 6 through the extrusion of the discharge device at the top of the discharge block 6. When discharged, the molten plastic contacts the outside air and then cools down quickly. Then the serration phenomenon and light transmittance of the template can be observed through the detection component.

[0028] The adjustment component includes a first mounting frame 8, a second mounting frame 9 and a roller 16. The first mounting frame 8 is fixedly connected to the top of the support frame 4 and close to one end of the back plate 1. The second mounting frame 9 is slidably installed on the top of the support frame 4. There are two rollers 16 that are movably installed on the top of the first mounting frame 8 and the second mounting frame 9 in sequence. First, the second mounting frame 9 is driven by the driving component to move toward the direction of the first mounting frame 8, and at the same time, the two rollers 16 are driven to move, so that the distance between the two rollers 16 can be adjusted. Then the molten plastic passes through the middle of the two rollers 16 and is squeezed into the required thickness by the two rollers 16.

[0029] The driving assembly includes a slide bar 10, a slide hole 11, a mounting block 12, a screw rod 13, a screw hole 14 and a driving motor 15. The slide bar 10 has two fixed connections on one side of the first mounting frame 8, two slide holes 11 are opened on one side of the second mounting frame 9 and correspond to the slide bar 10, and two mounting blocks 12 are fixedly connected to the first mounting frame 8 and the other side of the second mounting frame 9 in sequence. The screw rod 13 is movably installed in the mounting block 12 on the first mounting frame 8, and a screw hole 14 is opened inside the mounting block 12 on the second mounting frame 9 and corresponds to the screw rod 13. The driving motor 15 is installed at the rear end of the screw rod 13. When the adjustment assembly needs to be adjusted, the driving motor 15 is started to drive the screw rod 13 to rotate. Through the rotation of the screw rod 13, the second mounting frame 9 moves toward the direction of the first mounting frame 8. At the same time, the slide bar 10 can make the second mounting frame 9 slide smoothly.

[0030] The detection component includes an LED flat panel light 18 and a rectangular magnifying glass 19. The LED flat panel light 18 is fixedly installed on the front end of the back panel 1, and the rectangular magnifying glass 19 is installed on the front end of the second fixing frame 3 by bolts. The extruded template is discharged from the bottom of the two rollers 16. At this time, the light transmittance of the template can be observed through the light emitted by the LED flat panel light 18, and the serration phenomenon of the template can be more clearly observed through the rectangular magnifying glass 19.

[0031] A knife groove 5 is provided inside the support frame 4 , and a cutting knife 17 is slidably installed inside the knife groove 5 . After the inspection is completed, the template is cut by the cutting knife 17 .

[0032] The top of the discharging block 6 is fixedly connected with a connecting flange 7. When in use, the device is fixed to the discharging device through the connecting flange 7.

[0033] Working principle: First, fix the equipment on the discharging device through the connecting flange 7, and then adjust the template thickness according to the customer's requirements. When adjusting, start the drive motor 15 to drive the screw rod 13 to rotate. When the screw rod 13 rotates, the second mounting frame 9 moves toward the direction of the first mounting frame 8. At the same time, the slide bar 10 can make the second mounting frame 9 slide smoothly, and at the same time drive the movement of the two rollers 16, so that the spacing between the two rollers 16 can be adjusted. Then the molten plastic enters the discharging block 6. At this time, the molten plastic needs to be discharged from the bottom of the discharging block 6 through the extrusion of the discharging device at the top of the discharging block 6. Then the molten plastic passes through the middle of the two rollers 16 and is squeezed into the required thickness by the two rollers 16. Then the molten plastic contacts the outside air and then cools quickly. At this time, the light emitted by the LED flat panel lamp 18 can be used to observe the light transmittance of the template. At the same time, the serration phenomenon of the template can be more clearly observed through the rectangular magnifying glass 19. After the inspection is completed, the template is cut by the cutting knife 17.

[0034] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. A test piece die for verifying material fluidity, comprising a back plate (1), two first fixing frames (2) fixedly connected to the top of the front end of the back plate (1) and symmetrically distributed, two second fixing frames (3) fixedly connected to the bottom of the front end of the back plate (1) and symmetrically distributed, and two supporting frames (4) fixedly connected to the inner walls of the second fixing frames (3) and relatively distributed, characterized in that: A discharge block (6) is installed inside the first fixed frame (2), an adjustment component for controlling the thickness of the template is installed on the top of the support frame (4), a driving component for driving the adjustment component is installed on one side of the adjustment component, and a detection component for facilitating observation of the template is installed inside the second fixed frame (3).

2. The test piece die for verifying material fluidity according to claim 1, characterized in that: The adjustment assembly comprises a first mounting frame (8), a second mounting frame (9) and a roller (16); the first mounting frame (8) is fixedly connected to the top of the support frame (4) and one end close to the back plate (1); the second mounting frame (9) is slidably mounted on the top of the support frame (4); and the roller (16) has two movably mounted on the top of the first mounting frame (8) and the top of the second mounting frame (9) in sequence.

3. The test piece die for verifying material fluidity as claimed in claim 2, characterized in that: The driving assembly comprises a sliding rod (10), a sliding hole (11), a mounting block (12), a screw rod (13), a screw hole (14) and a driving motor (15); the sliding rod (10) has two fixed connections on one side of a first mounting frame (8); the sliding hole (11) has two openings on one side of a second mounting frame (9) and corresponds to the sliding rod (10); the mounting block (12) has two fixed connections on the other side of the first mounting frame (8) and the second mounting frame (9) in sequence; the screw rod (13) is movably mounted in the mounting block (12) on the first mounting frame (8); a screw hole (14) is opened inside the mounting block (12) on the second mounting frame (9) and corresponds to the screw rod (13); and the driving motor (15) is mounted at the rear end of the screw rod (13).

4. The test piece die for verifying material fluidity according to claim 1, characterized in that: The detection component comprises an LED flat panel light (18) and a rectangular magnifying glass (19); the LED flat panel light (18) is fixedly mounted on the front end of the back plate (1); and the rectangular magnifying glass (19) is mounted on the front end of the second fixing frame (3) by means of bolts.

5. The test piece die for verifying material fluidity according to claim 1, characterized in that: A knife groove (5) is provided inside the support frame (4), and a cutting knife (17) is slidably installed inside the knife groove (5).

6. The test piece die for verifying material fluidity according to claim 1, characterized in that: A connecting flange (7) is fixedly connected to the top of the discharge block (6).