Sheet material sorting all-in-one machine
By designing a sheet material sorting machine including a spiral sorter and a mixing barrel, the problem that existing cyclones cannot perform multiple forms of separation of complex materials is solved, and material density layering and sorting is realized, which improves separation efficiency and versatility.
Patent Information
- Application Number
- CN202421306881.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The existing cyclone can only perform two solid-liquid separation forms, and cannot perform more than two separation forms on materials with more complex compositions, and is poor in versatility.
A sheet material sorting machine is designed, including a workbench, a spiral sorter and a mixing barrel. The spiral sorter consists of a three-layer spiral chute body. The materials are layered in the radial direction under the action of centrifugal force. The materials with higher density are close to the center of the vortex, and the materials with lower density are far away from the center of the vortex and are discharged through different feeding trenches. The stirring barrel stirs and layer the material through the stirring teeth and the layering plate.
The separation and sorting of materials of different densities is realized, the efficiency and accuracy of material separation is improved, and the universality of equipment is enhanced.
Smart Images
Figure CN222753457U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sorters, and particularly relates to an integrated machine for sorting flaky materials. Background Art
[0002] The cyclone is a commonly used solid-liquid separation equipment, which is widely used in chemical, petroleum, food processing, environmental protection and other fields. It uses the centrifugal force generated by the liquid in the rotational motion to separate the solid particles or droplets suspended in the liquid, thereby achieving the purpose of solid-liquid separation.
[0003] The basic structure of this equipment includes a feed pipe, a cyclone chamber, a bottom outlet for discharging solids, and a top outlet for discharging liquids. When the mixture enters the cyclone chamber through the feed pipe, the liquid begins to rotate due to the special design of the cyclone chamber. Since the mass density of the liquid is large, it will be deposited outside the cyclone chamber during the rotation process, forming internal and external vortices. The solid particles are thrown into the cyclone chamber due to inertia, forming a central vortex. The solid particles will be deposited toward the bottom along the wall of the cyclone chamber, forming a solid precipitate. The clean liquid flows out along the center of the cyclone chamber to the top and is discharged through the top outlet.
[0004] However, the above-mentioned cyclone can only perform two separation forms of solid and liquid, and cannot perform more than two separation forms on materials with more complex components, and its versatility is poor. Utility Model Content
[0005] The purpose of the utility model is to solve the deficiencies of the above-mentioned technology and provide a sheet material sorting integrated machine.
[0006] To this end, the utility model provides an integrated machine for sorting flaky materials, including a workbench, on which a spiral separator is arranged, the spiral separator including three layers of spiral chute bodies, and the three layers of spiral chute bodies are stacked and staggered vertically; a feed pipe is provided at the inlet of each layer of the spiral chute body, and a material receiving trough is provided at the outlet, and three outlets are opened on the material receiving trough, and the outlets of the material receiving trough are arranged horizontally in parallel at the outlet of the spiral chute body.
[0007] Furthermore, a flow regulating mechanism is provided on the material receiving trough, and the flow regulating mechanism includes a rotating shaft, which is provided on the partition frames of the three outlets of the material receiving trough, and an adjusting plate is fixedly connected to the rotating shaft, and the adjusting plate realizes angle fixing through damping.
[0008] Furthermore, a mixing barrel is provided on the workbench, and a mixing drive motor is fixed on the mixing barrel through a mixing barrel bracket; a cylindrical layering plate is fixedly provided in the mixing barrel to divide the space in the mixing barrel into a plurality of annular spaces with different diameters, and rubber is attached to the inside of each annular space; a mixing tooth is fixedly connected to the output shaft of the mixing drive motor, and the mixing tooth extends to each annular space for coordination.
[0009] Furthermore, the surface of the spiral chute body is wavy.
[0010] Furthermore, the top of the barrel wall of the mixing barrel is connected to a pump body, and the outlet of the pump body is connected to a guide pipe; the guide pipe is connected to a cyclone preselector, and the cyclone preselector is connected to an underflow pipe; the underflow pipe extends into a collecting barrel, and the collecting barrel is connected to the feed pipe of the spiral classifier through a diversion pipe.
[0011] The utility model provides a flaky material sorting integrated machine, which has the following beneficial effects:
[0012] In the spiral separator, materials of different densities will be stratified in the radial direction under the action of centrifugal force. Materials with higher density are closer to the center of the vortex, while materials with lower density are farther away from the center of the vortex. Finally, materials of different densities flow out from different receiving troughs, thus achieving the effect of material separation.
[0013] The surface of the spiral chute is wavy. The material will exchange space with the upper liquid under the action of the waves, preventing the material from sticking to the bottom for a long time and affecting the sorting effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural diagram of the utility model;
[0015] Figure 2 This is a structural diagram of the mixing barrel of the utility model;
[0016] Figure 3 It is a structural diagram of the stirring teeth of the utility model;
[0017] Figure 4 It is the structural diagram of the cyclone preselector of the utility model;
[0018] Figure 5 It is a structural diagram of the spiral chute body of the utility model;
[0019] Figure 6 This is the internal structure diagram of the material receiving trough of the utility model;
[0020] Markings in the figure: 1. Workbench; 2. Mixing barrel; 3. Mixing drive motor; 4. Mixing teeth; 5. Pump body; 6. Guide pipe; 7. Underflow pipe; 8. Cyclone pre-selector; 9. Diverter pipe; 10. Spiral separator; 11. Spiral chute body; 12. Feed pipe; 13. Layering plate; 14. Receiving trough; 15. Adjustment plate; 16. Rotating shaft; 17. Mixing barrel bracket; 18. Collecting barrel. DETAILED DESCRIPTION
[0021] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments to help understand the content of the present invention. The methods used in the present invention are all conventional methods unless otherwise specified; the raw materials and devices used are all conventional commercial products unless otherwise specified.
[0022] like Figure 1 As shown in Figure 5, the utility model provides a sheet material sorting machine, including a workbench 1, on which two spiral separators 10 are arranged, and the spiral separators 10 include three layers of spiral chute bodies 11, which are stacked and staggered in a longitudinal direction. A feed pipe 12 is provided at the inlet of each layer of the spiral chute body 11, and a material receiving trough 14 is provided at the outlet. The material receiving trough 14 is provided with three outlets, and the outlets of the material receiving trough 14 are arranged in parallel at the outlet of the spiral chute body 11 in a horizontal direction. When in use, after the material enters from the inlet of the spiral separator 10, the materials of different densities will be layered in the radial direction under the action of centrifugal force, and the materials with larger density will be closer to the vortex center, and the materials with smaller density will be farther away from the vortex center. Finally, the materials of different densities will flow out from different material receiving troughs 14, which plays a role in separating the materials. The surface of the spiral chute body 11 is wavy, and the materials will exchange space with the upper liquid under the action of the waves, so as to prevent the materials from sticking to the bottom for a long time and causing adhesion to the bottom, which will affect the sorting effect.
[0023] like Figure 6 As shown, a flow regulating mechanism is provided on the receiving trough 14, and the flow regulating mechanism includes a rotating shaft 16, which is provided on the partition frame of the three outlets of the receiving trough 14, and an adjusting plate 15 is fixedly connected to the rotating shaft 16, and the adjusting plate 15 is fixed in angle by damping. When in use, the angle of the adjusting plate 15 is changed by the rotating shaft 16, so that the adjusting plate 15 blocks the outlet of the receiving trough 14, reduces the cross-sectional area, and thus reduces the material flow.
[0024] like Figure 2 As shown in Figure 3, a stirring barrel 2 is also provided on the workbench 1, and a stirring drive motor 3 is fixed to the stirring barrel 2 through a stirring barrel bracket 17. A cylindrical layering plate 13 is fixedly provided in the stirring barrel 2, which divides the space in the stirring barrel 2 into a plurality of annular spaces with different diameters, and rubber is attached to the inside of each annular space. A stirring tooth 4 is fixedly connected to the output shaft of the stirring drive motor 3, and the stirring tooth 4 extends to each annular space for matching arrangement. When in use, the stirring drive motor 3 is started to drive the stirring tooth 4 to stir the material, and the material adheres to the annular space lined with rubber. The adhered material will be forced to be scraped and stretched under the action of the stirring tooth 4, and then the material will be separated from the annular space under the action of the tail vortex of the rotating stirring tooth 4 to complete the stretching process and overflow from the top.
[0025] like Figure 4As shown, the top of the barrel wall of the mixing barrel 2 is connected to a pump body 5, and the outlet of the pump body 5 is connected to a guide pipe 6. The guide pipe 6 is connected to a cyclone pre-selector 8, and the cyclone pre-selector 8 is connected to an underflow pipe 7. The underflow pipe 7 extends to the collection barrel 18, and the collection barrel 18 is respectively connected to the feed pipe 12 of the spiral separator 10 through six branch pipes 9. When in use, the pump body 5 extracts the overflowed material and transports it to the spiral separator 10 through the pipeline to sort the material.
[0026] In the description of the present invention, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inside", "outside", "back", "middle", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0027] However, what is described above is only a specific embodiment of the present invention and should not be used to limit the scope of implementation of the present invention. Therefore, the replacement of equivalent components, or equivalent changes and modifications made according to the scope of protection of the patent of the present invention should still fall within the scope covered by the claims of the present invention.
Claims
1. A sheet material sorting machine, comprising a workbench, on which a spiral sorter is arranged, characterized in that: The spiral separator comprises three layers of spiral chute bodies, which are stacked and staggered in a longitudinal direction; a feed pipe is arranged at the inlet of each layer of spiral chute body, and a receiving trough is arranged at the outlet, and three outlets are opened on the receiving trough, and the outlets of the receiving trough are arranged in parallel in a transverse direction at the outlet of the spiral chute body; A stirring barrel is also provided on the workbench, and a stirring drive motor is fixed on the stirring barrel through a stirring barrel bracket; a cylindrical layering plate is fixedly provided in the stirring barrel to divide the space in the stirring barrel into a plurality of annular spaces with different diameters, and rubber is attached to the inside of each annular space; stirring teeth are fixedly connected to the output shaft of the stirring drive motor, and the stirring teeth extend to each annular space for coordination.
2. The integrated machine for sorting flaky materials according to claim 1, characterized in that: The receiving trough is provided with a flow regulating mechanism, which includes a rotating shaft, which is arranged on the partition frames of the three outlets of the receiving trough, and an adjusting plate is fixedly connected to the rotating shaft, and the adjusting plate realizes angle fixing through damping.
3. The integrated machine for sorting flaky materials according to claim 1 or 2, characterized in that: The surface of the spiral chute body is wavy.
4. The integrated machine for sorting flaky materials according to claim 3, characterized in that: The top of the barrel wall of the mixing barrel is connected to a pump body, and the outlet of the pump body is connected to a guide pipe; the guide pipe is connected to a cyclone preselector, and the cyclone preselector is connected to an underflow pipe; the underflow pipe extends to a collecting barrel, and the collecting barrel is connected to the feed pipe of the spiral classifier through a diversion pipe.