Sectional separation system for superconducting magnetic separator
By dividing the outer cylinder of the horizontal superconducting magnetic separator into three sections and setting up magnetic balance components in the middle section, the problems of high processing difficulty, high cost and corrosion of string slurry and magnetic balance media in the prior art are solved, and a higher concentrate grade and service life are achieved.
Patent Information
- Application Number
- CN202421285154.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The sorting system of the existing horizontal superconducting magnetic separator has challenges in terms of processing difficulty and cost, and is prone to corrosion of string slurry and magnetic balance medium, resulting in a decrease in concentrate grade and shortened service life.
A segment sorting system is designed to divide the outer cylinder into three sections (side section, middle section, side section), and a magnetic balance assembly is set up in the middle section to form an invalid cavity, effectively avoiding the connection problem between the assembly gap and the medium box.
It reduces the processing difficulty and cost of the outer cylinder, avoids corrosion of string slurry and magnetic balance medium, and improves the concentrate grade and service life.
Smart Images

Figure CN222753474U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of horizontal superconducting magnetic separation equipment, in particular to a segmented separation system for a superconducting magnetic separator. Background Art
[0002] At present, in order to meet the actual needs of reciprocating motion and sorting, the sorting system of the horizontal superconducting magnetic separator usually includes a long outer cylinder, an intermediate dead cavity is arranged in the middle of the outer cylinder, effective cavities are arranged at both ends of the intermediate dead cavity, and side dead cavities are arranged outside the effective cavity; the intermediate dead cavity, the effective cavity and the side dead cavity are all separated from the outer cylinder and need to be installed inside the outer cylinder in sequence; the middle dead cavity is filled with magnetic balance medium, and the effective cavity is filled with magnetic conductive sorting medium; when the sorting system is working, the effective cavity is the working unit of magnetic sorting, and the magnetic material is captured when the slurry passes through the effective cavity. The effective cavities on both sides of the middle dead cavity alternately enter and exit the magnetic field for sorting and washing respectively.
[0003] The sorting system of the horizontal superconducting magnetic separator has high requirements for water tightness, so it has high requirements for the processing accuracy of each component. However, due to the long length of the outer cylinder and the fact that both the effective cavity and the intermediate ineffective cavity are complex barrel-type medium box series structures, the processing difficulty and cost of the entire sorting system are relatively large. At the same time, there are assembly gaps between the medium boxes in the intermediate ineffective cavity and between the intermediate ineffective cavity and the outer cylinder, which inevitably causes the problem of slurry cross-linking between the ore dressing side and the flushing side, resulting in a decrease in the grade of the concentrate. At the same time, the slurry entering the intermediate ineffective cavity will also corrode the magnetic balance medium inside it, affecting the magnetic balance of the sorting system.
[0004] Therefore, the research and development of a superconducting magnetic separator segment separation system that can effectively reduce the processing difficulty and cost and avoid the problems of slurry cross-linking and magnetic balance medium corrosion is an issue that needs to be urgently addressed at this stage. Summary of the invention
[0005] In order to solve the problems existing in the prior art, the utility model provides a segmented sorting system for a superconducting magnetic separator, which divides a long outer cylinder into three sections (side section, middle section, and side section), thereby reducing the processing difficulty of the outer cylinder itself, providing a wider selection of processing raw materials and processing equipment, and reducing the processing cost; at the same time, the middle ineffective cavity and the effective cavity can be more conveniently installed in the outer cylinder, and the middle ineffective cavity can also be conveniently sealed and connected to the inner wall of the middle section, so that the problems of slurry cross-talk and magnetic balance medium corrosion will no longer occur, thereby effectively improving the concentrate grade and service life.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0007] The utility model provides a segmented separation system for a superconducting magnetic separator, comprising:
[0008] An outer cylinder, the outer cylinder comprising a middle section and side sections arranged at both ends of the middle section, the middle section being sealed and connected to the two side sections respectively;
[0009] A magnetic balance component, the magnetic balance component is arranged in the middle section, the magnetic balance component is sealed and connected to the inner wall of the middle section to form an intermediate dead cavity; the magnetic balance component blocks the middle section;
[0010] Two effective cavities, both of which are arranged in the outer tube, and the middle ineffective cavity is located between the two effective cavities;
[0011] Two side dead cavities, both of which are arranged in the outer tube, and both of which are located between the two side dead cavities.
[0012] As a preferred technical solution, a first circumferentially arranged recess is provided on the outer walls at both ends of the middle section, and a second circumferentially arranged recess is provided on the inner wall of one end of the side section close to the middle section, and the first recess matches the second recess.
[0013] As a preferred technical solution, the middle section and the side sections are sealed and connected by welding.
[0014] As a preferred technical solution, the magnetic balance assembly includes a plurality of dielectric boxes, adjacent dielectric boxes are sealed and connected by welding, and the dielectric boxes and the inner wall of the middle section are sealed and connected by sealing welding.
[0015] As a preferred technical solution, the medium box is filled with a magnetic balance medium.
[0016] As a preferred technical solution, the effective cavity is filled with a magnetic separation medium.
[0017] As a preferred technical solution, a slurry channel and a flushing channel communicating with the effective cavity are provided in the side ineffective cavity.
[0018] As a preferred technical solution, the two effective cavities and the two side ineffective cavities are symmetrically arranged based on the middle ineffective cavity.
[0019] As a preferred technical solution, along the axial direction of the outer cylinder, the length of the magnetic balance assembly is the same as the length of the middle section;
[0020] And / or, the effective cavity and the side ineffective cavity are both located in the side segment.
[0021] As a preferred technical solution, the effective cavity abuts against the middle ineffective cavity;
[0022] And / or, the side ineffective cavity abuts against the effective cavity.
[0023] The beneficial effects of the utility model are as follows:
[0024] The utility model divides the outer cylinder with a longer length into three sections (side section, middle section and side section), which effectively reduces the processing difficulty of the outer cylinder itself, and has a wider selection of processing raw materials and processing equipment, and low processing cost; at the same time, the middle dead cavity can be pre-installed in the middle section, and the middle dead cavity can be conveniently sealed and connected with the inner wall of the middle section, and the middle dead cavity and the effective cavity can also be more conveniently installed in the outer cylinder, and the problems of slurry cross-linking and magnetic balance medium corrosion will no longer occur, thereby effectively improving the concentrate grade and service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of an embodiment of a segmented separation system for a superconducting magnetic separator of the utility model;
[0026] Figure 2 for Figure 1 A magnified image of area A;
[0027] Figure 3 for Figure 1 A schematic diagram of the structure of the middle section in FIG.
[0028] Figure 4 The utility model is a structural schematic diagram of a segmented separation system for a superconducting magnetic separator during installation.
[0029] In the figure: 1-outer cylinder, 11-middle section, 111-first recess, 12-side section, 121-second recess, 2-middle ineffective cavity, 21-magnetic balance component, 211-medium box, 3-effective cavity, 4-side ineffective cavity, 41-slurry channel. DETAILED DESCRIPTION
[0030] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0031] Please refer to Figure 1-Figure 4, is an embodiment of a segmented sorting system for a superconducting magnetic separator provided by the utility model, comprising an outer cylinder 1, the outer cylinder 1 is composed of a middle section 11 and side sections 12 arranged at both ends of the middle section 11, and the middle section 11 and the two side sections 12 are sealed and connected; a magnetic balance component 21 is arranged in the middle section 11, and the magnetic balance component 21 is sealed and connected to the inner wall of the middle section 11 to form an intermediate ineffective cavity 2; the magnetic balance component 21 blocks the middle section 11, and there is no assembly gap, so that the problem of pulp cross-linking and magnetic balance medium corrosion will not occur; effective cavities 3 are arranged at both ends of the middle ineffective cavity 2, and the effective cavity 3 is a working unit of magnetic separation; side ineffective cavities 4 are arranged outside the two effective cavities 3.
[0032] It should be noted that the effective cavity 3 should be filled with a magnetic separation medium, which can generate magnetism under a magnetic field to achieve magnetic separation of the ore pulp.
[0033] For further information, please refer to Figure 1 The side inactive cavity 4 should be provided with a slurry channel 41 and a flushing channel connected to the effective cavity 3. On the beneficiation side, the slurry enters the effective cavity 3 through the slurry channel 41, and the magnetic separation medium can absorb the magnetic particles in the slurry; on the flushing side, the flushing water enters the effective cavity 3 through the flushing channel, and can flush down the magnetic particles adhering to the magnetic separation medium.
[0034] In this embodiment, please refer to Figure 1-Figure 3 A circumferentially arranged first recess 111 is provided on the outer walls at both ends of the middle section 11, and a circumferentially arranged second recess 121 is provided on the inner wall of one end of the side section 12 close to the middle section 11. The first recess 111 and the second recess 121 match each other, and the side section 12 can be sleeved on both ends of the middle section 11, which is convenient for positioning the side section 12 and the middle section 11, and can also improve the connection strength between the side section 12 and the middle section 11.
[0035] It should be noted that the middle section 11 and the side section 12 are preferably sealed and connected by welding.
[0036] In this embodiment, please refer to Figure 1-Figure 4 The magnetic balance component 21 includes a plurality of dielectric boxes 211. Adjacent dielectric boxes 211 are sealed and connected by welding. The dielectric boxes 211 and the inner wall of the middle section 11 are sealed and connected by sealing welding, so as to ensure that the middle inactive cavity 2 formed by the middle section 11 and the magnetic balance component 21 can effectively block the middle section 11.
[0037] It should be noted that the medium box 211 should be filled with a magnetic balance medium to ensure the stability of the magnetic balance of the utility model during operation.
[0038] Furthermore, the two effective cavities 3 and the two side ineffective cavities 4 are preferably arranged symmetrically based on the middle ineffective cavity 2, which can better ensure the magnetic balance effect of the utility model when working.
[0039] In this embodiment, please refer to Figure 1-Figure 3 Along the axial direction of the outer tube 1 , the length of the magnetic balance component 21 is the same as the length of the middle section 11 , which facilitates the installation of the magnetic balance component 21 and can also accurately determine the position of the magnetic balance component 21 ; correspondingly, the effective cavity 3 and the side ineffective cavity 4 are both located in the side section 12 .
[0040] It should be noted that the two effective cavities 3 are both against the middle ineffective cavity 2 , and similarly, the two side ineffective cavities 4 are against the effective cavity 3 , so that the effective cavity 3 and the side ineffective cavities 4 can be firmly positioned in the outer tube 1 .
[0041] Please refer to Figure 1-Figure 4 , the specific installation method of the utility model is as follows:
[0042] Welding and sealing the adjacent medium boxes 211 in the magnetic balance assembly 21;
[0043] Install the magnetic balance component 21 into the middle section 11, and seal the magnetic balance component 21 and the inner wall of the middle section 11 by sealing welding;
[0044] The two side sections 12 are respectively welded to the two ends of the middle section 11;
[0045] The effective cavity 3 and the side ineffective cavity 4 are installed into the side section 12 in sequence.
[0046] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A segment separation system for a superconducting magnetic separator, characterized in that: include: An outer cylinder (1), the outer cylinder (1) comprising a middle section (11) and side sections (12) arranged at both ends of the middle section (11), the middle section (11) being sealedly connected to the two side sections (12) respectively; A magnetic balance component (21), the magnetic balance component (21) being arranged in the middle section (11), the magnetic balance component (21) being sealedly connected to the inner wall of the middle section (11) to form an intermediate dead cavity (2); the magnetic balance component (21) blocks the middle section (11); Two effective cavities (3), both of which are arranged in the outer cylinder (1), and the middle ineffective cavity (2) is located between the two effective cavities (3); Two side dead chambers (4), the two side dead chambers (4) are both arranged in the outer cylinder (1), and the two effective chambers (3) are both located between the two side dead chambers (4).
2. A segment separation system for a superconducting magnetic separator according to claim 1, characterized in that: The outer walls at both ends of the middle section (11) are provided with circumferentially arranged first recesses (111), and the inner wall of one end of the side section (12) close to the middle section (11) is provided with circumferentially arranged second recesses (121), and the first recesses (111) match the second recesses (121).
3. A segment separation system for a superconducting magnetic separator according to claim 1 or 2, characterized in that: The middle section (11) and the side section (12) are sealed and connected by welding.
4. A segment separation system for a superconducting magnetic separator according to claim 1, characterized in that: The magnetic balance component (21) comprises a plurality of dielectric boxes (211), adjacent dielectric boxes (211) are sealed and connected by welding, and the dielectric boxes (211) and the inner wall of the middle section (11) are sealed and connected by sealing welding.
5. A segment separation system for a superconducting magnetic separator according to claim 4, characterized in that: The medium box (211) is filled with a magnetic balance medium.
6. A segment separation system for a superconducting magnetic separator according to claim 1, characterized in that: The effective cavity (3) is filled with a magnetic separation medium.
7. A segment separation system for a superconducting magnetic separator according to claim 1 or 6, characterized in that: A slurry channel (41) and a flushing channel communicating with the effective chamber (3) are provided in the side ineffective chamber (4).
8. The segment separation system for a superconducting magnetic separator according to claim 1, characterized in that: The two effective cavities (3) and the two side ineffective cavities (4) are symmetrically arranged based on the middle ineffective cavity (2).
9. A segment separation system for a superconducting magnetic separator according to claim 1, characterized in that: Along the axial direction of the outer cylinder (1), the length of the magnetic balance component (21) is the same as the length of the middle section (11); And / or, the effective cavity (3) and the side ineffective cavity (4) are both located in the side section (12).
10. A segment separation system for a superconducting magnetic separator according to claim 1, characterized in that: The effective cavity (3) abuts against the middle ineffective cavity (2); And / or, the side ineffective cavity (4) abuts against the effective cavity (3).