Atomizer facilitating liquid-gas mixing
By setting up a pressure-liquid pump core and a high-pressure ventilation mechanism in the atomization mechanism of the atomizer, the problem that viscous liquid is difficult to form small droplets is solved, efficient liquid-gas mixing and atomization effect is achieved, and the purity of the mist is improved.
Patent Information
- Application Number
- CN202421398322.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-19
AI Technical Summary
When existing atomizers treat viscous liquids, it is difficult to form small droplets, which affects the degree of liquid-gas mixing and leads to unsatisfactory atomization.
A atomizer for easy liquid-gas mixing is designed. By setting a pressure-liquid pump core and a high-pressure ventilation mechanism in the atomization mechanism, the pressure-liquid pump core is driven to rotate by a motor, mixing the liquid with the gas, and forming mist-shaped particles by impacting the high-pressure gas.
It effectively reduces the impact of liquid viscosity on atomization degree, ensures that the atomization reaches an ideal level, makes the atomizer suitable for more types of liquid atomization, and improves the purity of the mist through the filtrate device.
Smart Images

Figure CN222753514U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of atomizers, in particular to an atomizer which is convenient for liquid-gas mixing. Background Art
[0002] A nebulizer is a device that atomizes the test solution. Its performance has a significant impact on the precision of the measurement and chemical interference. Therefore, the nebulizer is required to have stable spray, small and uniform droplets, and high atomization efficiency. There are many types of nebulizers according to different uses, among which the main component is the liquid-gas mixing part.
[0003] During the atomization process of the nebulizer, a high relative speed must be generated between the liquid and the air so that the liquid is under the optimal friction condition. The whole process is affected by the size of the liquid properties and the gas flow properties. In the prior art, common atomizers generally use compressed air to form a high-speed airflow through a small tube orifice. The negative pressure generated drives the liquid or other fluids to be sprayed onto the obstruction, and splashes around under high-speed impact to turn the droplets into mist particles. As a result, when the liquid is more viscous due to the mixed liquid, it is more difficult to flow and it is not easy to form small droplets, which affects the liquid-gas mixing degree of the nebulizer and causes the atomization to fail to reach the ideal level. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an atomizer that is convenient for liquid-gas mixing, and solves the problems mentioned in the above background.
[0005] The utility model provides the following technical solution: an atomizer that is convenient for liquid-gas mixing, comprising: a shell, a partition plate is arranged inside the shell, an atomizing mechanism is installed on the partition plate, a liquid storage box is embedded on the atomizing mechanism, a top cover is sealedly installed on the top of the shell, a partition is arranged at the bottom of the top cover, the partition is located directly above the atomizing mechanism, a filtration device is arranged between the top cover and the atomizing mechanism, a motor is arranged at the bottom end of the atomizing mechanism, the output shaft of the motor is installed with the structure inside the atomizing mechanism, a high-pressure ventilation mechanism is installed on the side of the atomizing mechanism, and the high-pressure ventilation mechanism penetrates the side wall of the shell and extends to the outside.
[0006] Preferably, the top cover is provided with a mist outlet and a sealing cover, the sealing cover is sealingly mounted on the top cover, and the filtrate device is located below the sealing cover.
[0007] Preferably, the liquid storage box includes a box body, an inner partition cylinder is integrally provided at the bottom center of the box body, the liquid to be atomized is added into the groove formed between the box body and the inner partition cylinder, the bottom of the box body close to the side is integrally provided with a liquid outlet, and a sealing ring is provided at the bottom end of the liquid outlet.
[0008] Preferably, the high-pressure ventilation mechanism includes a main through pipe, which is installed on the surface of the atomization mechanism below the partition plate, and a shunt pipe is installed on the main through pipe. The top of the shunt pipe passes through the partition plate and is installed with a mixing pipe, one end of the mixing pipe is installed on the atomization mechanism, and the other end of the mixing pipe is installed with an air valve, and a handle arranged on the air valve passes through and is located outside the outer shell.
[0009] Preferably, the atomization mechanism includes a pump liquid housing, a liquid inlet box is integrally provided on the side of the pump liquid housing, a mounting interface is integrally provided on the top of the liquid inlet box, the bottom end of the filtrate device is overlapped inside the mounting interface, a connecting tube is integrally provided on the bottom at the center of the pump liquid housing, a mechanical seal is installed on the outer edge of the connecting tube, and a pressure liquid pump core is provided on the connecting tube through the mechanical seal.
[0010] Preferably, the pressure liquid pump core includes a pump core barrel, and two layers of impellers are evenly arranged on the outer edge of the pump core barrel. The shape of the pump core barrel located on the top of the impeller is an inverted funnel shape. A mounting frame is installed inside the pump core barrel, and a shaft rod is installed in the middle of the mounting frame. The bottom end of the shaft rod adopts a stuffing box to penetrate the connecting pipe and is installed with the output shaft of the motor.
[0011] Preferably, a flow guide cover is installed on the atomization mechanism.
[0012] Preferably, the filtrate device comprises a filtrate box, the filtrate box is inserted into the structure on the atomization mechanism, a support rod is installed on the filtrate box, and the support rod passes through the liquid storage box and is installed with a bracket.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The atomizer which is convenient for liquid-gas mixing is provided with an atomizing mechanism, and uses a motor to drive the liquid pressure pump core inside the atomizing mechanism to rotate, so as to mix the liquid introduced into the atomizing mechanism with the gas, thereby forming particles of the liquid due to the early doping of the gas, so as to facilitate the subsequent high-pressure gas collision to become mist particles, reduce the influence of the viscosity of the liquid on the atomization degree, ensure that the atomization reaches an ideal degree, and make the atomizer suitable for atomization of more types of liquids.
[0015] 2. The atomizer which facilitates liquid-gas mixing has a filter device arranged on the circulation path between the liquid storage box and the atomizing mechanism to filter the liquid entering the atomizing mechanism. When the liquid is a mixed liquid, the precipitation that may appear after the mixing is filtered out, so that no dust will appear when the liquid is atomized, thereby improving the purity of the mist in the atomizer. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the side section structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure inside the housing of the utility model;
[0019] Figure 4 This is a schematic diagram of the side section structure of the liquid storage box of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the high-pressure ventilation mechanism of the utility model;
[0021] Figure 6 This is a schematic diagram of the side section structure of the atomization mechanism of the utility model;
[0022] Figure 7 This is a schematic diagram of the structure of the hydraulic pump core of the utility model;
[0023] Figure 8 This is a schematic diagram of the side section structure of the pump liquid casing of the utility model;
[0024] Fig. 9 This is a schematic diagram of the structure of the filtration device of the utility model.
[0025] In the figure: 1. outer shell; 2. top cover; 3. mist outlet; 4. sealing cover; 5. high-pressure ventilation mechanism; 51. main through pipe; 52. mixing pipe; 53. handle; 6. partition plate; 7. atomization mechanism; 71. pump liquid shell; 72. liquid inlet box; 73. pressure liquid pump core; 731. pump core cylinder; 732. impeller; 733. mounting frame; 734. shaft rod; 74. installation interface; 75. connecting pipe; 76. mechanical seal; 8. liquid storage box; 81. box body; 82. inner partition cylinder; 83. liquid outlet; 84. sealing ring; 9. filtrate device; 91. filtrate box; 92. support rod; 93. bracket; 10. spacer; 11. motor; 12. diversion cover. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-9, an atomizer for facilitating liquid-gas mixing, comprising: a shell 1, an interlayer plate 6 is arranged inside the shell 1, an atomizing mechanism 7 is installed on the interlayer plate 6, a liquid storage box 8 is embedded on the atomizing mechanism 7, a top cover 2 is sealedly installed on the top of the shell 1, a spacer 10 is arranged at the bottom of the top cover 2, the spacer 10 is located directly above the atomizing mechanism 7, a filtration device 9 is arranged between the top cover 2 and the atomizing mechanism 7, a motor 11 is arranged at the bottom end of the atomizing mechanism 7, an output shaft of the motor 11 is installed with a structure inside the atomizing mechanism 7, a high-pressure ventilation mechanism 5 is installed on the side of the atomizing mechanism 7, and the high-pressure ventilation mechanism 5 penetrates the side wall of the shell 1 and extends to the outside.
[0028] Among them, the top cover 2 is provided with a mist outlet 3 and a sealed cover 4, the sealed cover 4 is sealedly installed on the top cover 2, the filtrate device 9 is located below the sealed cover 4, and the atomized liquid is discharged from the outer shell 1 through the mist outlet 3, and then the sealed cover 4 is provided to seal the opening where the filtrate device 9 is placed to prevent mist from overflowing from the part covered by the sealed cover 4.
[0029] Among them, the liquid storage box 8 includes a box body 81, and an inner partition 82 is integrally provided at the bottom of the center of the box body 81. The liquid to be atomized is added in the groove formed between the box body 81 and the inner partition 82. The bottom of the box body 81 close to the side is integrally provided with a liquid outlet 83, and the bottom end of the liquid outlet 83 is provided with a sealing ring 84. The liquid storage box 8 is used to store the liquid to be atomized, and then the liquid is introduced into the atomization mechanism 7 through the liquid outlet 83 by water pressure for atomization treatment.
[0030] Among them, the high-pressure ventilation mechanism 5 includes a main through-tube 51, which is installed on the surface of the atomization mechanism 7 below the interlayer plate 6. A shunt pipe is installed on the main through-tube 51. The top of the shunt pipe passes through the interlayer plate 6 and is installed with a mixing tube 52. One end of the mixing tube 52 is installed on the atomization mechanism 7, and the other end of the mixing tube 52 is installed with an air valve. The handle 53 provided on the air valve passes through and is located outside the shell 1. Two high-pressure gases are introduced into the atomization mechanism 7 through the main through-tube 51 and the mixing tube 52. One of the main through-tubes 51 is used to input gas to perform high-pressure impact on the liquid to form mist, and the other mixing tube 52 is used to input a small amount of gas to dope in the process of pumping out the liquid, so as to achieve the purpose of liquid-gas mixing, and form liquid particles before the liquid is impacted by the gas to form mist, thereby improving the degree of liquid atomization.
[0031] Among them, the atomization mechanism 7 includes a pump liquid shell 71, a liquid inlet box 72 is integrally provided on the side of the pump liquid shell 71, a mounting interface 74 is integrally provided on the top of the liquid inlet box 72, the bottom end of the filtrate device 9 is overlapped inside the mounting interface 74, and a connecting pipe 75 is integrally provided at the bottom of the center of the pump liquid shell 71. A mechanical seal 76 is installed on the outer edge of the connecting pipe 75. A pressure liquid pump core 73 is provided on the connecting pipe 75 through the mechanical seal 76. The mounting interface 74 is installed with the liquid storage box 8, so that the liquid stored in the liquid storage box 8 flows into the atomization mechanism 7, and then the liquid is pumped out, and the pumped liquid is mixed with gas at the same time.
[0032] Among them, the liquid pressure pump core 73 includes a pump core barrel 731, and two layers of impellers 732 are evenly arranged on the outer edge of the pump core barrel 731. The shape of the pump core barrel 731 located at the top of the impeller 732 is an inverted funnel shape. A mounting frame 733 is installed inside the pump core barrel 731, and a shaft rod 734 is installed in the middle of the mounting frame 733. The bottom end of the shaft rod 734 adopts a stuffing box to penetrate the connecting pipe 75 and is installed with the output shaft of the motor 11. The motor 11 is used to drive the pump core barrel 731 to rotate, so that the impeller 732 rotates, the liquid and gas entering the atomization mechanism 7 are stirred, and the mixed liquid is pumped out to the top at the same time.
[0033] Among them, a guide cover 12 is installed on the atomization mechanism 7, and the guide cover 12 is used to seal the gap between the atomization mechanism 7 and the inner partition tube 82. When larger mist particles appear, they fall downward under the influence of gravity. The guide cover 12 can guide the droplets falling into the gap between the atomization mechanism 7 and the inner partition tube 82 into the liquid storage box 8 to recover the large droplets.
[0034] Among them, the filtrate device 9 includes a filtrate box 91, which is inserted into the structure on the atomization mechanism 7. A support rod 92 is installed on the filtrate box 91. The support rod 92 passes through the liquid storage box 8 and is installed with a bracket 93. By arranging the filtrate device 9 on the path between the liquid storage box 8 and the atomization mechanism 7, the liquid entering the atomization mechanism 7 is filtered. In the case where the liquid is a mixed liquid, the precipitation that may appear after mixing is filtered out.
[0035] Working principle, when using the atomizer, first inject the liquid to be atomized into the liquid storage box 8, then connect the high-pressure gas to the high-pressure ventilation mechanism 5, and connect the mist outlet 3 to the mist flow direction through a pipeline; when atomizing, start the switch of the high-pressure gas and the motor 11, and the high-pressure gas enters the atomizing mechanism 7 that starts to rotate through the high-pressure ventilation mechanism 5. A part of the gas is mixed with the liquid through the rotation of the atomizing mechanism 7 and pumped out, and the other part blows the pumped mixed liquid, so that the mixed liquid collides at high speed to produce atomization. As the liquid continues to atomize, the filtrate device 9 continuously filters the liquid entering the atomizing mechanism 7.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An atomizer for facilitating liquid-gas mixing, characterized in that: include: A shell (1) is provided inside the shell (1), an interlayer plate (6) is installed on the interlayer plate (6), a liquid storage box (8) is embedded on the atomizing mechanism (7), a top cover (2) is sealedly installed on the top of the shell (1), a spacer (10) is provided at the bottom of the top cover (2), the spacer (10) is located directly above the atomizing mechanism (7), a liquid filter device (9) is provided between the top cover (2) and the atomizing mechanism (7), a motor (11) is provided at the bottom end of the atomizing mechanism (7), an output shaft of the motor (11) is installed with a structure inside the atomizing mechanism (7), a high-pressure ventilation mechanism (5) is installed on the side of the atomizing mechanism (7), and the high-pressure ventilation mechanism (5) penetrates the side wall of the shell (1) and extends to the outside.
2. The atomizer for facilitating liquid-gas mixing according to claim 1, characterized in that: The top cover (2) is provided with a mist outlet (3) and a sealed cover (4); the sealed cover (4) is sealedly mounted on the top cover (2); and the filtrate device (9) is located below the sealed cover (4).
3. The atomizer for facilitating liquid-gas mixing according to claim 1, characterized in that: The liquid storage box (8) comprises a box body (81), an inner partition tube (82) is integrally provided at the bottom of the center of the box body (81), liquid to be atomized is added into a groove formed between the box body (81) and the inner partition tube (82), a liquid outlet (83) is integrally provided at the bottom of the box body (81) near the side, and a sealing ring (84) is provided at the bottom end of the liquid outlet (83).
4. The atomizer for facilitating liquid-gas mixing according to claim 1, characterized in that: The high-pressure ventilation mechanism (5) comprises a main through-tube (51), the main through-tube (51) being mounted on a surface of the atomizing mechanism (7) located below the interlayer plate (6), a shunt tube being mounted on the main through-tube (51), the top end of the shunt tube penetrating the interlayer plate (6) and being mounted with a liquid mixing tube (52), one end of the liquid mixing tube (52) being mounted on the atomizing mechanism (7), the other end of the liquid mixing tube (52) being mounted with an air valve, and a handle (53) provided on the air valve penetrating and being located outside the housing (1).
5. The atomizer for facilitating liquid-gas mixing according to claim 1, characterized in that: The atomizing mechanism (7) comprises a pump liquid housing (71), a liquid inlet box (72) is integrally provided on the side of the pump liquid housing (71), a mounting port (74) is integrally provided on the top of the liquid inlet box (72), the bottom end of the filtrate device (9) is overlapped inside the mounting port (74), a connecting pipe (75) is integrally provided at the bottom at the center of the pump liquid housing (71), a mechanical seal (76) is installed on the outer edge of the connecting pipe (75), and a liquid pressure pump core (73) is provided on the connecting pipe (75) through the mechanical seal (76).
6. The atomizer for facilitating liquid-gas mixing according to claim 5, characterized in that: The pressure liquid pump core (73) comprises a pump core barrel (731), two layers of impellers (732) are evenly arranged on the outer edge of the pump core barrel (731), the shape of the pump core barrel (731) located on the top of the impeller (732) is an inverted funnel shape, a mounting frame (733) is installed inside the pump core barrel (731), a shaft (734) is installed in the middle of the mounting frame (733), and the bottom end of the shaft (734) passes through the connecting pipe (75) through a stuffing box and is installed with the output shaft of the motor (11).
7. The atomizer for facilitating liquid-gas mixing according to claim 1, characterized in that: A flow guide cover (12) is installed on the atomization mechanism (7).
8. The atomizer for facilitating liquid-gas mixing according to claim 1, characterized in that: The filtrate device (9) comprises a filtrate box (91), the filtrate box (91) being inserted into a structure on the atomization mechanism (7), a support rod (92) being mounted on the filtrate box (91), the support rod (92) passing through a liquid storage box (8) and being mounted with a bracket (93).