Soaking and spraying integrated tank

Abstract

The utility model discloses a soaking and spraying integrated tank which comprises a soaking and spraying tank, the soaking water storage tank is arranged below the soaking spraying tank; the spraying water storage tank is arranged below the soaking spraying tank and located on one side of the soaking water storage tank; the water circulation mechanism is arranged between the soaking spraying tank and the soaking water storage tank; the spraying mechanism is fixedly arranged in the soaking and spraying tank; the input end of the spraying water supply mechanism is connected with the spraying water storage tank, and the output end of the spraying water supply mechanism is connected with the spraying mechanism; the input end of the spraying water return mechanism is connected with the bottom of the soaking spraying tank, and the output end of the spraying water return mechanism is connected with the spraying water storage tank. According to the soaking and spraying integrated tank, soaking and spraying of a metal raw material are completed in one tank body, the transfer skip car only needs to move up and down once, the action of transferring the skip car is reduced, the equipment operation efficiency is high, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of metal raw material cleaning, in particular to an immersion and spraying integrated tank. Background Art

[0002] After some metal raw materials are processed and formed, they need to be pickled or phosphated. After the treatment, the metal raw materials need to be immersed and sprayed to clean the surface of the metal raw materials. For example, after the wire rod is pickled or phosphated, a separate immersion tank and spray tank are often set up. The wire rod running car moves to the top of the immersion tank and then lowers into the immersion tank. After the immersion is completed, it is lifted to the operating space, then moved to the top of the spray tank, lowered into the spray tank, and after the spraying is completed, it is lifted to the operating space and moved to the next station. The entire process requires two up and down movements and one overall displacement. The process is cumbersome and the equipment operation efficiency is low. Utility Model Content

[0003] In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide an integrated soaking and spraying tank, in which soaking and spraying are completed in one tank body, and the transfer trolley only needs to move up and down once, which reduces the movement of the transfer trolley, improves the equipment operation efficiency, and improves production efficiency.

[0004] The utility model provides a soaking and spraying integrated tank, comprising:

[0005] Soaking spray tank;

[0006] A soaking water storage tank is provided below the soaking spray tank;

[0007] A spray water storage tank is provided below the soaking spray tank and is located on one side of the soaking water storage tank;

[0008] a water circulation mechanism, disposed between the soaking spray tank and the soaking water storage tank, for injecting water from the soaking water storage tank into the soaking spray tank before soaking the metal logs, and for returning water from the soaking spray tank to the soaking water storage tank after soaking the metal logs;

[0009] A spray mechanism, fixedly disposed in the soaking and spraying tank;

[0010] a spray water supply mechanism, the input end of which is connected to the spray water storage tank, and the output end of which is connected to the spray mechanism;

[0011] The spray water return mechanism has an input end connected to the bottom of the immersion spray tank and an output end connected to the spray water storage tank, and is used to return water to the spray water storage tank when the metal raw materials are sprayed.

[0012] Furthermore, the water circulation mechanism includes a circulation pump and a first return pipe;

[0013] The input end of the circulation pump is connected to the soaking water storage tank through a first water inlet pipe, and the output end of the circulation pump is connected to the soaking spray tank through a first water outlet pipe, the first water inlet pipe is provided with a first water inlet valve, and the first water outlet pipe is provided with a first water outlet valve;

[0014] One end of the first reflux pipe is connected to the bottom of the soaking spray tank, and the other end is connected to the soaking water storage tank. A first reflux valve is provided on the first reflux pipe.

[0015] Furthermore, the spray mechanism includes brackets fixedly arranged on both sides of the immersion spray tank, and at least one circle of spray pipes is fixedly arranged on the two brackets. The spray pipes are evenly distributed along their axial direction with spray holes facing the middle of the immersion spray tank. A water supply pipe is fixedly arranged at the bottom of the immersion spray tank, and the spray pipes are all connected to the water supply pipe.

[0016] Furthermore, the spray water supply mechanism includes a spray pump, the input end of the spray pump is connected to the spray water storage tank through a second water inlet pipe, and the output end of the spray pump is connected to the spray mechanism through a second water outlet pipe, a second water inlet valve is provided on the second water inlet pipe, and a second water outlet valve is provided on the second water outlet pipe.

[0017] Furthermore, the spray water return mechanism includes a second return pipe, one end of which is connected to the bottom of the immersion spray tank, and the other end is connected to the spray water storage tank, and a second return valve is provided on the second return pipe.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The utility model discloses an integrated soaking and spraying tank, which is provided with a soaking and spraying tank, a soaking water storage tank, and a spraying water storage tank; a water circulation mechanism is provided between the soaking and spraying tank and the soaking and spraying tank; a spraying mechanism is provided in the soaking and spraying tank; a spraying water supply mechanism is provided between the spraying water storage tank and the spraying mechanism; and a spraying water return mechanism is provided between the soaking and spraying tank and the spraying water storage tank. When cleaning metal raw materials that have undergone pickling or phosphating treatment, water in the soaking and spraying tank is first injected into the soaking and spraying tank through the water circulation mechanism, and the metal raw materials are simultaneously transferred to the soaking and spraying tank by a transfer vehicle for soaking treatment; after soaking is completed, the water is returned to the soaking and spraying tank through the water circulation mechanism. The spraying water supply mechanism is then activated to supply water, and the metal raw materials are sprayed by the spraying mechanism; and the spraying water is simultaneously returned to the spraying water storage tank through the spraying water return mechanism. After cleaning is completed, the transfer vehicle transfers the metal raw materials to the next process. The integrated soaking and spraying tank of the present application completes the soaking and spraying of metal raw materials in the soaking and spraying tank, and the transfer car only needs to move up and down once, which reduces the movement of the transfer car, has high equipment operation efficiency, and improves production efficiency.

[0020] It should be understood that the contents described in the summary of the utility model are not intended to limit the key or important features of the embodiments of the utility model, nor are they intended to limit the scope of the utility model. Other features of the utility model will become easier to understand through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments made with reference to the following drawings:

[0022] Figure 1 This is a schematic diagram of the main structure of the immersion and spraying integrated tank;

[0023] Figure 2 for Figure 1 Schematic diagram of the cross-sectional structure at AA in the middle.

[0024] Numbers in the figure: 1. Soaking spray tank; 2. Soaking water storage tank; 3. Spraying water storage tank; 4. Water circulation mechanism; 5. Spraying mechanism; 6. Spraying water supply mechanism; 7. Spraying water return mechanism;

[0025] 41. Circulation pump; 42. First return pipe; 43. First water inlet pipe; 44. First water outlet pipe; 45. First water inlet valve; 46. First water outlet valve; 47. First return valve;

[0026] 51. Bracket; 52. Sprinkler pipe; 53. Water supply pipe;

[0027] 61. Spray pump; 62. Second water inlet pipe; 63. Second water outlet pipe; 64. Second water inlet valve; 65. Second water outlet valve;

[0028] 71. Second reflux pipe; 72. Second reflux valve. DETAILED DESCRIPTION

[0029] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are intended only to illustrate the relevant utility model and are not intended to limit the scope of the utility model. It should also be noted that, for ease of description, only the portions relevant to the utility model are shown in the accompanying drawings.

[0030] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0031] Please refer to Figures 1 and 2 The embodiment of the present invention provides a soaking and spraying integrated tank, comprising:

[0032] Soaking spray tank 1;

[0033] The soaking water storage tank 2 is arranged below the soaking spray tank 1;

[0034] The spray water storage tank 3 is arranged below the soaking spray tank 1 and is located on one side of the soaking water storage tank 2;

[0035] The water circulation mechanism 4 is provided between the soaking spray tank 1 and the soaking water storage tank 2, and is used to inject the water in the soaking water storage tank 2 into the soaking spray tank 1 before the metal raw materials are soaked, and to return the water in the soaking spray tank 1 to the soaking water storage tank 2 after the metal raw materials are soaked;

[0036] The spray mechanism 5 is fixedly arranged in the soaking spray tank 1;

[0037] A spray water supply mechanism 6, whose input end is connected to the spray water storage tank 3, and whose output end is connected to the spray mechanism 5;

[0038] The spray water return mechanism 7 has its input end connected to the bottom of the immersion spray tank 1 and its output end connected to the spray water storage tank 3, and is used to return water to the spray water storage tank 3 when the metal raw materials are sprayed.

[0039] In this embodiment, when cleaning the metal raw materials after pickling or phosphating treatment, first, the water in the soaking water storage tank 2 is injected into the soaking spray tank 1 through the water circulation mechanism 4. At the same time, the metal raw materials are transferred to the soaking spray tank 1 by the transfer vehicle to be soaked.

[0040] After the soaking time meets the requirements, the water in the soaking spray tank 1 is returned to the soaking water storage tank 2 via the water circulation mechanism 4. The spray water supply mechanism 6 is then activated, injecting the water in the spray water storage tank 3 into the spray mechanism 5. The metal material is sprayed by the spray mechanism 5, and the spray water is returned to the spray water storage tank 3 via the spray return mechanism 7. After the spraying time meets the requirements, the transfer vehicle lifts the metal material and transports it to the next process.

[0041] The integrated soaking and spraying tank of the present application completes the soaking and spraying of metal raw materials in the soaking and spraying tank, and the transfer car only needs to move up and down once, which reduces the movement of the transfer car, has high equipment operation efficiency, and improves production efficiency.

[0042] In a preferred embodiment, if Figure 1 and Figure 2 As shown, the water circulation mechanism 4 includes a circulation pump 41 and a first return pipe 42;

[0043] The input end of the circulation pump 41 is connected to the soaking water storage tank 2 through a first water inlet pipe 43, and the output end of the circulation pump 41 is connected to the soaking spray tank 1 through a first water outlet pipe 44. A first water inlet valve 45 is provided on the first water inlet pipe 43, and a first water outlet valve 46 is provided on the first water outlet pipe 44.

[0044] One end of the first reflux pipe 42 is connected to the bottom of the soaking spray tank 1 , and the other end is connected to the soaking water storage tank 2 . A first reflux valve 47 is provided on the first reflux pipe 42 .

[0045] In this embodiment, during the soaking process of the metal raw materials, a circulation pump 41 pumps water from the soaking water storage tank 2 into the soaking spray tank 1 for soaking the metal raw materials. After soaking is complete, the first return valve 47 is opened, and the water in the soaking spray tank 1 flows back into the soaking water storage tank 2 by gravity for subsequent use. This water circulation avoids multiple transfers of the metal raw materials, simplifies the process flow, and improves production efficiency.

[0046] In a preferred embodiment, if Figure 1 As shown, the spray mechanism 5 includes brackets 51 fixedly arranged on both sides of the immersion spray tank 1, and at least one circle of spray pipes 52 are fixedly arranged on the two brackets 51. The spray pipes 52 have spray holes evenly distributed along their axial direction toward the middle of the immersion spray tank 1. A water supply pipe 53 is fixedly arranged at the bottom of the immersion spray tank 1, and the spray pipes 52 are all connected to the water supply pipe 53.

[0047] In this embodiment, the spray water supply mechanism 6 injects water into the water supply pipe 53, and the water is sprayed toward the metal raw material placed in the middle of the immersion spray tank 1 through the spray holes evenly distributed on the spray pipe 52. The spray cleaning effect is good, and the water falling into the immersion spray tank 1 is returned to the spray water storage tank 3 through the spray return mechanism 7, forming a spray water circulation.

[0048] In a preferred embodiment, if Figure 2 As shown, the spray water supply mechanism 6 includes a spray pump 61. The input end of the spray pump 61 is connected to the spray water storage tank 3 through a second water inlet pipe 62, and the output end of the spray pump 61 is connected to the spray mechanism 5 through a second water outlet pipe 63. The second water inlet pipe 62 is provided with a second water inlet valve 64, and the second water outlet pipe 63 is provided with a second water outlet valve 65. When the spray water supply mechanism 6 is supplying water, the second water inlet valve 64 and the second water outlet valve 65 are opened and the spray pump 61 is started. The spray pump 61 draws water from the spray water storage tank 3 and injects it into the water supply pipe 53, which improves the water supply effect.

[0049] In a preferred embodiment, if Figure 2 As shown, the spray water return mechanism 7 includes a second return pipe 71 , one end of the second return pipe 71 is connected to the bottom of the immersion spray tank 1 , and the other end is connected to the spray water storage tank 3 , and a second return valve 72 is provided on the second return pipe 71 .

[0050] In this embodiment, when the metal raw material is spray-cleaned, the second reflux valve 72 is opened, and the spray water in the soaking spray tank 1 flows back to the spray water storage tank 3 through the second reflux pipe 71, forming a spray water circulation.

[0051] In this specification, the terms "connect," "install," and "fix" should be understood broadly. For example, "connect" can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a direct connection or an indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0052] Throughout this specification, terms such as "one embodiment" or "some embodiments" mean that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0053] The above are merely preferred embodiments of the present application and are not intended to limit the present application. Persons skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A soaking and spraying integrated tank, characterized in that: include: Soaking spray tank (1); A soaking water storage tank (2) is arranged below the soaking spray tank (1); A spray water storage tank (3) is arranged below the soaking spray tank (1) and is located on one side of the soaking water storage tank (2); A water circulation mechanism (4) is arranged between the soaking spray tank (1) and the soaking water storage tank (2), and is used to inject the water in the soaking water storage tank (2) into the soaking spray tank (1) before the metal raw materials are soaked, and to return the water in the soaking spray tank (1) to the soaking water storage tank (2) after the metal raw materials are soaked; A spray mechanism (5) is fixedly arranged in the soaking and spraying tank (1); A spray water supply mechanism (6), the input end of which is connected to the spray water storage tank (3), and the output end of which is connected to the spray mechanism (5); A spray water return mechanism (7) has an input end connected to the bottom of the soaking spray tank (1) and an output end connected to the spray water storage tank (3) and is used to return water to the spray water storage tank (3) during the spray treatment of metal raw materials.

2. The immersion and spraying integrated tank according to claim 1, characterized in that: The water circulation mechanism (4) comprises a circulation pump (41) and a first return pipe (42); The input end of the circulation pump (41) is connected to the soaking water storage tank (2) through a first water inlet pipe (43), and the output end of the circulation pump (41) is connected to the soaking spray tank (1) through a first water outlet pipe (44). The first water inlet pipe (43) is provided with a first water inlet valve (45), and the first water outlet pipe (44) is provided with a first water outlet valve (46); One end of the first reflux pipe (42) is connected to the bottom of the soaking and spraying tank (1), and the other end is connected to the soaking water storage tank (2). The first reflux pipe (42) is provided with a first reflux valve (47).

3. The immersion and spraying integrated tank according to claim 1, characterized in that: The spray mechanism (5) comprises brackets (51) fixedly arranged on both sides of the soaking spray tank (1), at least one circle of spray pipes (52) being fixedly arranged on the two brackets (51), the spray pipes (52) having spray holes evenly distributed along their axial direction and facing the middle of the soaking spray tank (1), a water supply pipe (53) being fixedly arranged at the bottom of the soaking spray tank (1), and the spray pipes (52) being connected to the water supply pipe (53).

4. The immersion and spraying integrated tank according to claim 1, characterized in that: The spray water supply mechanism (6) comprises a spray pump (61), the input end of the spray pump (61) is connected to the spray water storage tank (3) through a second water inlet pipe (62), the output end of the spray pump (61) is connected to the spray mechanism (5) through a second water outlet pipe (63), the second water inlet pipe (62) is provided with a second water inlet valve (64), and the second water outlet pipe (63) is provided with a second water outlet valve (65).

5. The immersion and spraying integrated tank according to claim 1, characterized in that: The spray water return mechanism (7) comprises a second return pipe (71), one end of the second return pipe (71) is connected to the bottom of the soaking spray tank (1), and the other end is connected to the spray water storage tank (3), and a second return valve (72) is provided on the second return pipe (71).

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