Fixing structure and punching device for silencing pipe of automobile silencer

By designing a clamping assembly including a fixed base, a support base, a positioning seat, a positioning column and a adjusting member, the problems of low punching efficiency and inability to adapt to the silencer pipes of different pipe diameters in the prior art are solved, and efficient clamping and punching of silencer pipes of different pipe diameters are achieved.

CN222754209UActive Publication Date: 2025-04-15SUZHOU SHIDA TONGTAI AUTOMOBILE COMPONENTS CO LTD
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Patent Information

Application Number
CN202421432516.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-15
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing automotive silencer pipe punching technology is inefficient, and the positioning parts of the punching device cannot be adapted to silencer pipes of different pipe diameters.

Method used

A clamping assembly with a fixed structure is designed, including a fixing base, a support seat, a positioning column and an adjusting member. Through the rotation of the adjusting member and the cooperation of the ratchet, clamping of the silence pipes of different pipe diameters is achieved.

Benefits of technology

The device can quickly fix and adapt to silencer tubes of different diameters, significantly improve punching efficiency and reduce manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fixing structure and an automobile muffler hush pipe punching device in the muffler processing field, the fixing structure comprises a clamping assembly, the clamping assembly comprises a fixing base, the fixing base is provided with a supporting seat and a positioning seat, the positioning seat is fixedly connected with a positioning column, and an adjusting piece is inserted into the positioning column; and the drilling assembly comprises an operation table, a motor is fixedly arranged on the side wall of the operation table, a pressure regulator is arranged at the top of the operation table, and a punching piece is movably connected into the operation table. The clamping assembly has the advantages that the rotating angle of the rotating rod can be adjusted by rotating the adjusting piece, fixation of the rotating rod is kept under the action of the ratchet wheel, then hush pipes with different pipe diameters are clamped, the application range of the clamping assembly is greatly widened, and the punching efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of muffler processing, in particular to a fixing structure and a punching device for a muffler pipe of an automobile muffler. Background Art

[0002] The punching process of automobile muffler is an important part of its manufacturing process. Punching not only affects the appearance quality of the muffler, but also affects the muffler effect and structural strength.

[0003] In the existing punching technology, the traditional punching operation may rely on manual fixing and moving of the silencer pipe for punching, which is time-consuming, labor-intensive and inefficient. At the same time, the diameter of the positioning piece of the silencer pipe on the punching device is fixed. When punching silencer pipes of different diameters, it is necessary to first replace the positioning piece that matches the diameter of the silencer pipe, which affects the punching efficiency. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the technical problems existing in the above-mentioned prior art, the present utility model is proposed.

[0006] The utility model aims to provide a fixing structure, which aims to solve the problem that the positioning piece of the punching device cannot be adapted to the silencer pipes with different pipe diameters.

[0007] To solve the above technical problems, the utility model provides the following technical solutions: a clamping assembly includes a fixed base, the fixed base is provided with a support seat and a positioning seat, the positioning seat is fixedly connected with a positioning column, and an adjusting piece is inserted into the positioning column.

[0008] As a preferred solution of the fixing structure of the utility model, wherein: a plurality of countersunk holes are provided on the fixing base.

[0009] As a preferred solution of the fixing structure of the utility model, wherein: a groove is provided on the support seat, and a lifting platform is provided in the groove.

[0010] As a preferred solution of the fixing structure of the utility model, the positioning column is provided with a socket, a ratchet groove is provided at the front end of the socket, a return spring is provided at the bottom of the socket, an adjustment groove is provided on the positioning column, a plurality of connecting columns are arranged around the outer side of the adjustment groove, a plurality of rotating shafts are arranged around the inner side of the adjustment groove, and a through positioning hole is provided on the positioning column.

[0011] As a preferred solution of the fixing structure of the utility model, wherein: a rotating rod is sleeved on the rotating shaft, a driven tooth is provided at one end of the rotating rod, a roller is movably connected to the other end of the rotating rod, and the rotating shaft is connected to the driven tooth.

[0012] As a preferred solution of the fixing structure described in the utility model, wherein: the adjusting member includes a knob and a rotating rod, the rotating rod is provided with a ratchet, the shape of the ratchet matches the shape of the ratchet groove, a limit rod is provided under the ratchet, the limit rod is symmetrically provided with limit blocks, the limit rod is sleeved with active teeth, and the inner wall of the active teeth is symmetrically provided with limit grooves.

[0013] The beneficial effects of the utility model are as follows: the rotation angle of the rotating rod can be adjusted by rotating the adjusting piece, and the rotating rod is kept fixed under the action of the ratchet, thereby clamping silencer pipes of different diameters, greatly increasing the application range of the clamping component and improving the efficiency of punching.

[0014] Another object of the utility model is to provide a device for punching holes in a silencer pipe of a car muffler, which aims to solve the problem that the punching of the silencer pipe requires manual operation.

[0015] In order to solve the above technical problems, the utility model also provides the following technical solutions: a drilling assembly includes an operating table, a motor is fixedly arranged on the side wall of the operating table, a pressure regulator is arranged on the top of the operating table, and a punching piece is movably connected inside the operating table.

[0016] As a preferred solution of the automobile muffler silencer pipe punching device of the utility model, wherein: a fixing plate is provided at the bottom of the operating table, and a plurality of straight grooves are provided in the fixing plate.

[0017] As a preferred solution of the automobile muffler silencer pipe punching device of the utility model, wherein: a pressure detection gauge is provided on the pressure regulator.

[0018] As a preferred solution of the automobile muffler silencer pipe punching device of the utility model, the punching member includes a push rod, auxiliary rods located on both sides of the push rod, and a piercing needle located at the bottom of the push rod.

[0019] The beneficial effects of the utility model are as follows: the fixing assembly can be stably positioned by the fixing plate, and the punching piece is driven by a motor to perform the punching operation, thereby reducing the workload of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:

[0021] Figure 1 A structural schematic diagram of a fixing structure and a punching device for a silencer pipe of an automobile muffler provided by the utility model;

[0022] Figure 2 A structural schematic diagram of a fixing structure provided by the utility model;

[0023] Figure 3 This is an enlarged structural schematic diagram of a clamping component A provided by the utility model;

[0024] Figure 4 A schematic diagram of the structure of a clamping assembly adjustment member provided by the utility model;

[0025] Figure 5 A schematic diagram of the cross-sectional structure of an adjustment slot of a clamping assembly provided by the utility model;

[0026] Figure 6 The present invention is a structural schematic diagram of a drilling assembly provided by the utility model. DETAILED DESCRIPTION

[0027] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0030] Example 1

[0031] Reference Figure 1The present embodiment provides a fixing structure, including a clamping assembly 100, including a fixing base 101, on which a supporting base 102 and a positioning base 103 are provided, on which a positioning column 104 is fixedly connected, and on which an adjusting member 105 is inserted; a drilling assembly 200, including an operating table 201, on which a motor 202 is fixedly provided on the side wall, a pressure regulator 203 is provided on the top of the operating table 201, and a punching member 204 is movably connected inside the operating table 201.

[0032] Specifically, the clamping assembly 100 is a device for fixing the silencer pipe. The clamping assembly 100 can clamp the silencer pipe with a diameter within a certain range and has a wide range of applications. The fixed base 101 can fix the entire clamping assembly 100 to prevent the clamping assembly 100 from vibrating during punching and affecting the punching effect. The height of the support seat 102 is less than the height of the positioning seat 103. The positioning column 104 is above the support seat 102. The adjusting member 105 can be used to adjust the clamping diameter of the positioning column 104. The silencer pipe mounted on the positioning column 104 can be fixed simply by rotating the adjusting member 105.

[0033] Preferably, the drilling assembly 200 is a device for punching holes in the silencer pipe, the clamping assembly 100 is fixed on the operating table 201, and the clamping assembly 100 can change the fixed position at any time, which is convenient for drilling holes in different positions of the silencer pipe, and the motor 202 provides power for the punching member 204. The pressure regulator 203 on the top of the operating table 201 can observe the size of the power output by the motor 202 and adjust it to prevent the punching member 204 from being too slow or too fast and affecting the punching.

[0034] By setting up this device, not only can the silencer pipe be clamped, but also silencer pipes of different diameters can be clamped through the positioning column 104 with adjustable diameter, thereby increasing the application range of the device. At the same time, the punching operation driven by the motor 202 reduces the operation workload of the staff.

[0035] Example 2

[0036] Reference Figure 5, which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment, and is different from the previous embodiment in that: a plurality of countersunk holes 101a are provided on the fixed base 101; a groove 102a is provided on the support base 102, and a lifting platform 102b is provided in the groove 102a; a plug hole 104a is provided on the positioning column 104, a ratchet groove 104a-1 is provided at the front end of the plug hole 104a, a return spring 104a-2 is provided at the bottom of the plug hole 104a, an adjusting groove 104b is provided on the positioning column 104, a plurality of connecting columns 104b-1 are provided on the outer ring of the adjusting groove 104b, a plurality of rotating shafts 104b-2 are provided on the inner ring of the adjusting groove 104b, and a through positioning hole 104 is provided on the positioning column 104 4c; a rotating rod 106 is sleeved on the rotating shaft 104b-2, a driven tooth 106a is provided at one end of the rotating rod 106, a roller 106b is movably connected to the other end of the rotating rod 106, and the rotating shaft 104b-2 is connected to the driven tooth 106a; the adjusting member 105 includes a knob 105a and a rotating rod 105b, a ratchet 105b-1 is provided on the rotating rod 105b, the shape of the ratchet 105b-1 matches the shape of the ratchet groove 104a-1, a limiting rod 105c is provided below the ratchet 105b-1, a limiting block 105c-1 is symmetrically provided on the limiting rod 105c, an active tooth 105d is sleeved on the limiting rod 105c, and a limiting groove 105d-1 is symmetrically provided on the inner wall of the active tooth 105d.

[0037] Specifically, a bolt is inserted into the countersunk hole 101a, and the fixed base 101 is fixed to the operating table 201 by tightening the bolt. The lower half of the positioning column 104 is located in the groove 102a. The lifting platform 102b in the groove 102a can be adjusted up and down, and can support the bottom of the silencer to prevent the silencer from tilting during the punching process.

[0038] Preferably, the ratchet 105b-1 is made of a flexible material and can be deformed to a certain extent. At the same time, the thickness of the ratchet 105b-1 is consistent with the height of the ratchet groove 104a-1, the thickness of the active tooth 105d is consistent with the height of the adjustment groove 104b, and the active tooth 105d can be freely fixed on the limiting rod 105c. Through the cooperation of the limiting block 105c-1 and the limiting groove 105d-1, in addition to ensuring that the active tooth 105d does not rotate during the movement, it can also prevent the active tooth 105d from slipping when the adjusting member 105 is rotated.

[0039] Furthermore, the active tooth 105d is meshed with the driven tooth 106a, and the rotation of the rotating rod 106 can be achieved by rotating the adjusting member 105. The length of the rotating rod 106 is greater than the radius of the positioning column 104. Therefore, when the adjusting member 105 is rotated, the rotating rod 106 will gradually extend out of the adjusting groove 104b, and the length extended by the rotating rod 106 increases the clamping range of the positioning column 104.

[0040] In this embodiment, the silencer pipe to be punched is firstly sleeved on the positioning column 104, and then the adjusting member 105 is rotated to drive the rotating rod 106 to rotate through the cooperation of the active tooth 105d and the driven tooth 106a until the roller 106b at the outer end of the rotating rod 106 is in close contact with the inner wall of the silencer pipe, thereby completing the clamping of the silencer pipe. Since the rotating rod 106 is provided with the roller 106b, even if the rotating rod 106 rotates at an excessive angle and causes the roller 106b to rub against the inner wall of the silencer pipe, the silencer pipe will not be worn. The inner wall of the tube ensures the integrity of the silencer tube, and because of the cooperation between the ratchet 105b-1 and the ratchet groove 104a-1, the adjusting member 105 can only rotate in one direction and cannot be reversed. Therefore, in the absence of external force, the fixing of the rotating rod 106 can be guaranteed, thereby completing the initial fixation of the silencer tube; after the fixation is completed by rotating the adjusting member 105, continue to adjust the height of the lifting platform 102b to ensure that the lifting platform 102b is close to the bottom of the silencer tube to prevent the silencer tube from falling, thereby completing the secondary fixation of the silencer tube.

[0041] By providing the clamping assembly 100, the muffler pipe can be quickly fixed. At the same time, through the cooperation of the adjusting member 105 and the rotating rod 106, the clamping range of the positioning column 104 can be increased, thereby improving the applicability of the device.

[0042] Example 3

[0043] Reference Figure 5 , which is the third embodiment of the utility model, and provides a punching device for a silencer pipe of an automobile muffler. This embodiment is based on the previous embodiment, and is different from the previous embodiment in that: a fixing plate 201a is provided at the bottom of the operating table 201, and a plurality of straight grooves 201a-1 are provided in the fixing plate 201a; a pressure detection gauge 203a is provided on the pressure regulator 203; the punching member 204 includes a push rod 204a, auxiliary rods 204b located on both sides of the push rod 204a, and a piercing needle 204c located at the bottom of the push rod 204a.

[0044] Specifically, before punching, the position of the clamping assembly 100 installed on the fixing plate 201a is adjusted to ensure that the punching needle 204c and the positioning hole 104c are on the same axis to prevent damage to the positioning column 104 during punching.

[0045] Preferably, the power provided by the motor can be detected by the pressure detection gauge 203a, and can be adjusted at any time, thereby adjusting the punching speed of the punching member 204.

[0046] Furthermore, the auxiliary rods 204b provided on both sides enable the punching needle 204c to always move in the vertical direction, ensuring that the punched holes have the same shape. Furthermore, the punching needle 204c is detachable and can be replaced with punching needles of different diameters at any time to meet various punching requirements.

[0047] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0048] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0049] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0050] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A fixing structure, characterized in that: include, The clamping assembly (100) comprises a fixed base (101), the fixed base (101) is provided with a support base (102) and a positioning base (103), the positioning base (103) is fixedly connected with a positioning column (104), and the positioning column (104) is inserted with an adjusting member (105).

2. The fixing structure according to claim 1, characterized in that: The fixed base (101) is provided with a plurality of countersunk holes (101a).

3. The fixing structure according to claim 2, characterized in that: The support seat (102) is provided with a groove (102a), and a lifting platform (102b) is provided in the groove (102a).

4. The fixing structure according to claim 3, characterized in that: The positioning column (104) is provided with a socket (104a), a ratchet groove (104a-1) is provided at the front end of the socket (104a), a return spring (104a-2) is provided at the bottom of the socket (104a), an adjustment groove (104b) is provided on the positioning column (104), a plurality of connecting columns (104b-1) are provided on the outer side of the adjustment groove (104b), a plurality of rotating shafts (104b-2) are provided on the inner side of the adjustment groove (104b), and a through positioning hole (104c) is provided on the positioning column (104).

5. The fixing structure according to claim 4, characterized in that: A rotating rod (106) is sleeved on the rotating shaft (104b-2), a driven tooth (106a) is provided at one end of the rotating rod (106), a roller (106b) is movably connected to the other end of the rotating rod (106), and the rotating shaft (104b-2) is connected to the driven tooth (106a).

6. The fixing structure according to claim 5, characterized in that: The adjusting member (105) comprises a knob (105a) and a rotating rod (105b); a ratchet (105b-1) is arranged on the rotating rod (105b); the shape of the ratchet (105b-1) matches the shape of the ratchet groove (104a-1); a limiting rod (105c) is arranged below the ratchet (105b-1); a limiting block (105c-1) is symmetrically arranged on the limiting rod (105c); an active tooth (105d) is sleeved on the limiting rod (105c); and a limiting groove (105d-1) is symmetrically arranged on the inner wall of the active tooth (105d).

7. A punching device for a muffler pipe of an automobile, characterized in that: The fixing structure comprises any one of claims 1 to 6, and The drilling assembly (200) comprises an operating table (201), a motor (202) is fixedly arranged on the side wall of the operating table (201), a pressure regulator (203) is arranged on the top of the operating table (201), and a punching member (204) is movably connected inside the operating table (201).

8. The automobile muffler silencer pipe punching device according to claim 7, characterized in that: A fixing plate (201a) is provided at the bottom of the operating table (201), and a plurality of straight grooves (201a-1) are provided in the fixing plate (201a).

9. The automobile muffler silencer pipe punching device according to claim 8, characterized in that: The pressure regulator (203) is provided with a pressure detection gauge (203a).

10. The automobile muffler silencer pipe punching device according to claim 9, characterized in that: The punching member (204) comprises a push rod (204a), auxiliary rods (204b) located at both sides of the push rod (204a), and a punching needle (204c) located at the bottom of the push rod (204a).