Tool for quickly disassembling and assembling displacement sensor in hydraulic cylinder

By designing a tool for quickly disassembling and assembling the displacement sensor in the hydraulic cylinder, including connectors, bayonets and handles, the problem of low disassembly and assembled efficiency of the displacement sensor in the hydraulic cylinder in the prior art is solved, and a more efficient disassembly and assembled process and lower labor intensity are achieved.

CN222755362UActive Publication Date: 2025-04-15NANJING IRON & STEEL CO LTD
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Patent Information

Application Number
CN202421180750.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-04-15
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The prior art is difficult to quickly disassemble and install displacement sensors during hydraulic cylinder operation, resulting in a long time to deal with problems and the inability to deal with hidden dangers in a timely manner.

Method used

A tool for quickly disassembling and assembling displacement sensors in hydraulic cylinders is designed, including connectors, bayonets and handles, which are stuck on the bolts through the bayonets, and the rotational action and adjustable connector length are used to achieve rapid disassembly and assemble.

Benefits of technology

It improves the disassembly and assembly efficiency of the displacement sensor in the hydraulic cylinder, reduces labor intensity, and is suitable for disassembly needs at different depths, simplifies workers' daily maintenance of the sensor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hydraulic cylinder maintenance, in particular to a tool for quickly disassembling and assembling a displacement sensor in a hydraulic cylinder, which comprises a connecting piece, and a bayonet piece and a handle which are respectively connected with two ends of the connecting piece, and the handle and the bayonet piece are parallel to each other and are perpendicular to the connecting piece. The handle and the bayonet piece are made to rotate by taking the connecting piece as a rotating shaft at the same time, a bayonet matched with a sensor mounting nut is formed in the bayonet piece, the connecting piece comprises a connecting prism and a connecting sleeve which are coaxial, and the connecting prism is in sliding fit with the connecting sleeve in the axis direction. The tool extends into the hydraulic cylinder body, the bayonet piece can be conveniently clamped on a bolt piece needing to be disassembled and assembled, the tool is suitable for the disassembly and assembly scene of the bolt piece with a certain depth requirement, the disassembly and assembly efficiency is improved, the labor intensity is reduced, meanwhile, the length of the connecting piece in the tool is adjustable, the tool is suitable for the disassembly requirements of different depths, and the applicability is wide.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic cylinder maintenance, in particular to a tool for quickly disassembling and assembling a displacement sensor in a hydraulic cylinder. Background Art

[0002] The hydraulic cylinder is an actuator in the hydraulic transmission system. It converts hydraulic energy into mechanical energy to enable the working mechanism to achieve linear or swinging motion. The hydraulic cylinder has the advantages of simple structure, reliable operation, smooth movement, and easy stepless speed regulation. Therefore, it is widely used in the hydraulic systems of various machines.

[0003] The displacement sensor used to measure the stroke of the hydraulic cylinder is usually installed on site by being embedded in the hydraulic cylinder. Due to the extremely limited installation space, when the sensor malfunctions and needs to be tested or replaced, the hydraulic cylinder can only be disassembled and taken out for testing or replacement during shutdown. The hidden dangers cannot be dealt with in time and the fault handling time is long. For this reason, the present application proposes a tool for quickly disassembling and assembling the displacement sensor in the hydraulic cylinder, which is suitable for the scenario of quickly disassembling and assembling the displacement sensor in the hydraulic cylinder. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a tool for quickly disassembling and assembling a displacement sensor in a hydraulic cylinder. The tool can be easily inserted into the hydraulic cylinder body and can be easily clamped on the bolt part that needs to be disassembled and assembled using a bayonet piece. The tool is suitable for disassembling and assembling bolt parts with certain depth requirements, which improves the efficiency of disassembly and assembly and reduces labor intensity.

[0005] The tool for quickly disassembling and assembling the displacement sensor in the hydraulic cylinder in the present scheme includes a connecting piece and a bayonet piece and a handle respectively connected to the two ends thereof, wherein the handle and the bayonet piece are parallel to each other and perpendicular to the connecting piece so that the handle and the bayonet piece can simultaneously rotate with the connecting piece as a rotation axis, and the bayonet piece is provided with a bayonet for matching the sensor mounting nut, wherein the connecting piece includes a coaxial connecting prism and a connecting sleeve, and the connecting prism is slidably matched with the connecting sleeve in the axial direction.

[0006] The technical solution further defined in the utility model is:

[0007] Furthermore, a prismatic groove having a cross section adapted to the connecting prism is provided in the connecting sleeve.

[0008] Furthermore, the connecting prism is connected to the bayonet piece, and the connecting sleeve is connected to the handle.

[0009] Furthermore, a sunken installation groove adapted to connect the end of the prism is provided on the bayonet piece, and the end of the prism is connected to the bayonet piece by welding.

[0010] Furthermore, a groove adapted to the end of the connecting sleeve is formed on the handle, and the end of the connecting sleeve is welded to the handle.

[0011] Furthermore, the connecting prisms are quadrangular prisms.

[0012] Furthermore, the handle is a cylinder.

[0013] Furthermore, the width of the bayonet is 47 mm, and the thickness of the bayonet piece is 6 mm.

[0014] The beneficial effects of the utility model are as follows: the utility model extends the tool into the hydraulic cylinder body, and uses the bayonet piece to conveniently clamp it on the bolt part that needs to be disassembled and assembled. It is suitable for disassembly and assembly scenarios of bolt parts with certain depth requirements, improves the disassembly and assembly efficiency and reduces labor intensity. At the same time, the length of the connecting part in the tool can be adjusted, which is suitable for disassembly needs of different depths and has a wide applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a cross-sectional view of the tool structure for quickly disassembling and assembling the displacement sensor in the hydraulic cylinder in the embodiment of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of a tool for quickly disassembling and assembling a displacement sensor in a hydraulic cylinder in an embodiment of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the connected prisms in the embodiment of the utility model;

[0018] Figure 4 A top view of the bayonet member in the embodiment of the utility model;

[0019] Figure 5 It is a schematic diagram of a tool for quickly disassembling and assembling a displacement sensor in a hydraulic cylinder in an embodiment of the utility model when it is applied to a hydraulic cylinder body;

[0020] Among them: 10, bayonet piece; 11, sunken installation groove; 12, bayonet; 20, connecting piece; 21, connecting prism; 22, connecting sleeve; 23, prismatic groove; 30, handle; 31, slot; 40, hydraulic cylinder body; 41, sensor mounting nut. DETAILED DESCRIPTION

[0021] This embodiment provides a tool for quickly disassembling and assembling a displacement sensor in a hydraulic cylinder, such as Figure 1As shown, from top to bottom, it includes a handle 30, a connecting sleeve 22, a connecting prism 21 and a bayonet piece 10. The connecting sleeve 22 and the connecting prism 21 are combined into a connecting piece 20. Specifically, the handle 30 is cylindrical, 200 mm long, and has a cross-section of a circle with a diameter of 10 mm. A groove 31 with a depth of 5 mm is provided at the bottom thereof, so that the top of the connecting sleeve 22 can be inserted and welded and fixed. A prismatic groove 23 is provided at the bottom of the connecting sleeve 22. In this embodiment, it is specifically a quadrangular prism to accommodate the insertion of the connecting prism 21. The overall height of the connecting prism 21 is 605 mm. In some other embodiments, the prismatic groove 23 can also be other prismatic shapes, which only needs to be adapted to the connecting prism 21.

[0022] like Figure 2-4 As shown, a sunken mounting groove 11 is provided on the bayonet piece 10, so that the bottom of the connecting prism 21 can be inserted and welded and fixed. The bayonet 12 on the bayonet piece 10 has a width of 47 mm and is used to clamp the two opposite sides of the hexagonal nut. The thickness of the bayonet piece 10 itself is 6 mm, and the bayonet 12 is used to disassemble and assemble the bolt.

[0023] In this embodiment, see Figure 1 When the tool for quickly disassembling and assembling the displacement sensor in the hydraulic cylinder is assembled, the handle 30 and the bayonet member 10 are parallel to each other and perpendicular to the connecting member 20, so that the handle 30 and the bayonet member 10 can simultaneously rotate with the connecting member 20 as the rotation axis, and the coaxial connecting prism 21 and the connecting sleeve 22 on the connecting member 20 slide and cooperate in the axial direction. When the bayonet member 10 clamps the bolt member to be disassembled, the height of the handle 30 can be adjusted and the handle 30 can be controlled to rotate, which can be suitable for use environments with different depths.

[0024] This embodiment is mainly applicable to the scene of disassembling and assembling displacement sensors or other accessory bolts in a hydraulic cylinder, such as Figure 5 As shown, there is a sensor mounting nut 41 that needs to be disassembled in the hydraulic cylinder body 40, but since the hydraulic cylinder body 40 has a certain depth, ordinary wrenches and disassembly tools are inefficient to use. After using the tool, the tool is inserted downward into the hydraulic cylinder body 40, the bayonet 12 is aligned with the sensor mounting nut 41, the connecting sleeve 22 is controlled to rise and fall to adjust the height of the handle 30, and the handle 30 is manually controlled to rotate, so that the bayonet part 10 can be conveniently controlled to disassemble and assemble the sensor mounting nut 41. When the displacement sensor is abnormal, it can be quickly disassembled for detection and replacement without waiting for shutdown, resulting in the expansion of the fault scope and affecting the production rhythm due to untimely handling of hidden dangers. The daily maintenance work of workers on such sensors is simplified, the labor intensity is reduced, and the efficiency is improved.

[0025] It should be noted that in the present embodiment, the connection between the connecting member 20 and the handle 30 and the bayonet member 10 is all welded. In some other embodiments, they may also be bolted, bolt-fitted welded or other detachable connection methods.

[0026] In addition to the above embodiments, the present invention may also have other implementation modes; any technical solutions formed by equivalent replacement or equivalent transformation shall fall within the protection scope required by the present invention.

Claims

1. A tool for quickly disassembling and assembling a displacement sensor in a hydraulic cylinder, comprising a connecting piece (20) and a bayonet piece (10) and a handle (30) respectively connected at both ends thereof, characterized in that: The handle (30) and the bayonet member (10) are parallel to each other and perpendicular to the connecting member (20), so that the handle (30) and the bayonet member (10) can simultaneously rotate with the connecting member (20) as a rotation axis, and the bayonet member (10) is provided with a bayonet (12) adapted to a sensor mounting nut (41), wherein the connecting member (20) comprises a coaxial connecting prism (21) and a connecting sleeve (22), and the connecting prism (21) is slidably matched with the connecting sleeve (22) in an axial direction.

2. The tool according to claim 1, characterized in that The connecting sleeve (22) is provided with a prism-shaped groove (23) whose cross section matches that of the connecting prism (21).

3. The tool according to claim 1, characterized in that The connecting prism (21) is connected to the bayonet piece (10), and the connecting sleeve (22) is connected to the handle (30).

4. The tool according to claim 3, characterized in that The bayonet piece (10) is provided with a sunken installation groove (11) adapted to fit the end of the connecting prism (21), and the end of the connecting prism (21) is welded to the bayonet piece (10).

5. The tool according to claim 3, characterized in that The handle (30) is provided with a slot (31) adapted to fit the end of the connecting sleeve (22), and the end of the connecting sleeve (22) is welded to the handle (30).

6. The tool according to claim 1, characterized in that The connecting prism (21) is a quadrangular prism.

7. The tool according to claim 1, characterized in that The handle (30) is a cylinder.

8. The tool according to claim 1, characterized in that The bayonet (12) has a width of 47 mm, and the bayonet piece (10) has a thickness of 6 mm.