Finishing machine for flash of injection-molded product
By designing the installation mechanism and trimming knife of the injection molded product flapping machine, the problem of thicker injection molded product flapping makes it difficult to replace the trimming knife, automatic trimming is achieved and work efficiency is improved.
Patent Information
- Application Number
- CN202421373713.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-17
AI Technical Summary
In the prior art, the injection molded product has thicker fleece and is difficult to replace, resulting in fleece removal failure and low work efficiency.
A injection molded product slewing trimming machine is designed, and the installation mechanism and trimming knife are set up to achieve rapid replacement and automatic trimming of the trimming knife.
It improves the working efficiency of flashing dressing, simplifies the disassembly and replacement process of the dressing knife, and reduces manpower consumption and safety hazards.
Smart Images

Figure CN222755892U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of trimming the flash of injection-molded products, in particular to a trimming machine for trimming the flash of injection-molded products. Background Art
[0002] Injection molding is a method for producing industrial products. It is generally divided into three types: rubber injection molding, plastic injection molding and molding injection molding. Rubber injection molding is a production method in which the rubber material is directly injected from the barrel into the model for vulcanization. It has a short molding cycle, high production efficiency and excellent product quality. Plastic injection molding is a method for plastic products. The molten plastic is injected into the plastic product mold under pressure, and the desired plastic parts are obtained by cooling and molding. There are mechanical injection molding machines specifically used for injection molding. The most commonly used plastic is polystyrene. The shape obtained by molding injection molding is often the final product. No other processing is required before installation or use as the final product. Many details, such as bosses, ribs, and threads, can be molded in a one-step injection molding operation.
[0003] The authorization announcement number is CN214351519U, and the authorization date is 2021.10.08. The "handheld edge grinding device for injection molded parts" includes: a handle, a bracket, an edge grinding wheel and a driving motor. The edge grinding wheel is installed on the bracket. The bracket includes a middle top plate and side plates on both sides. The edge grinding wheel includes a wheel surface and a wheel axle. A bearing is installed between the wheel axle and the side plate. The wheel axle passes through one side of the side plate. The part of the wheel axle passing through the side plate is installed with a bevel transmission gear. The driving motor is fixed on the corresponding side plate. The transmission rod of the driving motor is provided with a bevel gear matching the bevel gear on the wheel axle. The handle is connected to the top plate of the bracket by a connecting rod. A battery cavity is provided in the handle, and the battery cavity is electrically connected to the driving motor. A grinding and leveling structure is also installed on the bracket. In the above manner, the utility model can improve the flatness of the flash and head position of the injection molded parts during trimming, and the damage to the injection molded parts themselves is small, safe and reliable.
[0004] However, the above existing technical solutions still have the following defects. The traditional processing method is to manually use special tools to complete the removal of burrs. This processing method wastes time and manpower, is very difficult to cut larger and thicker burrs, and also has certain safety hazards. Therefore, we propose an injection molded product burr trimming machine to solve the above problems. Utility Model Content
[0005] The utility model provides a flash trimming machine for injection molded products, aiming to solve the problems that the flash of injection molded products is thick, the trimming knife is difficult to replace, resulting in failure in flash removal and low work efficiency.
[0006] The utility model is implemented as follows: a flash trimming machine for injection molded products comprises: a base and a hydraulic cylinder: a control mainframe is installed at one end of the hydraulic cylinder; a trimming knife is connected to one end of the control mainframe through a mounting mechanism; wherein the mounting mechanism comprises a mounting groove: the mounting groove is arranged at one end of the control mainframe; a buckle is connected to one end of the mounting groove; a buckle block is mounted inside the buckle; a mounting column is connected to one end of the buckle block; and a trimming knife is mounted at one end of the mounting column.
[0007] Preferably, it comprises: a base: a slide groove is provided on the surface of the base; a distance adjusting mechanism is provided inside the slide groove; a hydraulic cylinder is provided at one end of the distance adjusting mechanism; a supporting mechanism is provided at the other end of the distance adjusting mechanism; and a dust collecting box is installed on the surface of the distance adjusting mechanism.
[0008] Preferably, the distance adjustment mechanism includes a first drive motor, a sawtooth gear, a sawtooth plate, a support frame, a low support plate and a high support plate. The first drive motor is arranged inside the base, and a sawtooth gear is installed at the output end of the first drive motor. One end of the sawtooth gear is meshingly connected with two groups of sawtooth plates, and one end of the two groups of sawtooth plates is respectively provided with a support frame.
[0009] Preferably, one end of the support frame is connected to a low support plate, one end of the low support plate is equipped with a hydraulic cylinder, the other end of the support frame is connected to a high support plate, one end of the high support plate is provided with a supporting mechanism, and a dust box is installed on the surface of the high support plate.
[0010] Preferably, the buckle and the buckle block form a snap-fit structure, and the buckle surface is distributed in a "7" shape, while the buckle block surface is distributed in an inclined shape.
[0011] Preferably, the supporting mechanism comprises a second driving motor, a connecting sleeve, a threaded rod, a movable sleeve, an adjusting rod, a support plate, a limit block and a limit slot, the second driving motor being arranged on one side of the high supporting plate, a connecting sleeve being welded at one end of the high supporting plate, a threaded rod passing through the high supporting plate and the connecting sleeve, a threaded rod being installed at the output end of the second driving motor, a movable sleeve being threadedly connected to the outer surface of the threaded rod, one end of the movable sleeve being movably connected to the supporting plate through the adjusting rod, one end of the supporting plate being connected to the limit block, the limit block being arranged inside the limit slot, and the limit slot being opened on the surface of the high supporting plate.
[0012] Preferably, the support plate forms a rotating structure with the moving sleeve through the adjusting rod, and four groups of the adjusting rod and the support plate are arranged on the surface of the moving sleeve, and the surface of the support plate is distributed in an arc shape.
[0013] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0014] By setting up an installation mechanism and a trimming knife, the function of replacing the trimming knife is added to the main body of the injection molded product flash trimming machine. First, different trimming knives are replaced according to the different flash thicknesses of the injection molded products. The installation column installed at one end of the trimming knife is placed into the installation groove opened at one end of the control host, and the buckle block is rotated along the inclination direction to insert the buckle block into the buckle. The trimming knife can be installed and fixed with the cooperation between the buckle and the buckle block, which is convenient for the subsequent flash trimming of the injection molded product. The present application is an automated trimming, which can improve the work efficiency of flash trimming. In addition, when disassembling the trimming knife, you only need to operate in the opposite direction and rotate it to disassemble the trimming knife, which is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view structural schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the distance adjustment mechanism of the utility model;
[0017] Figure 3 It is a schematic diagram of the installation mechanism structure of the utility model;
[0018] Figure 4 It is a structural schematic diagram of the support mechanism of the utility model.
[0019] In the figure: 1. base; 2. slide; 3. distance adjustment mechanism; 301. first drive motor; 302. saw gear; 303. sawtooth plate; 304. support frame; 305. low support plate; 306. high support plate; 4. hydraulic cylinder; 5. control host; 6. installation mechanism; 601. installation groove; 602. buckle; 603. buckle block; 604. installation column; 7. trimming knife; 8. support mechanism; 801. second drive motor; 802. connecting sleeve; 803. threaded rod; 804. movable sleeve; 805. adjustment rod; 806. support plate; 807. limit block; 808. limit slot; 9. dust box. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0022] The utility model embodiment provides a flash trimming machine for injection molded products, such as Figure 1-4 As shown, it includes: a base 1 and a hydraulic cylinder 4: a control host 5 is installed at one end of the hydraulic cylinder 4; a trimming knife 7 is connected to one end of the control host 5 through a mounting mechanism 6; wherein the mounting mechanism 6 includes a mounting groove 601: the mounting groove 601 is opened at one end of the control host 5; a buckle 602 is connected to one end of the mounting groove 601; a buckle block 603 is installed inside the buckle 602; a mounting column 604 is connected to one end of the buckle block 603; and a trimming knife 7 is installed at one end of the mounting column 604.
[0023] It should be noted that due to the single structure of the flash trimming machine for injection molded products, the flash of the injection molded products is currently thicker and the trimming knife is difficult to replace, resulting in failure of flash removal and low work efficiency. Therefore, in order to solve the problem that the flash of the current injection molded products is thicker and the trimming knife is difficult to replace, resulting in failure of flash removal and low work efficiency, the present solution adds the function of replacing the trimming knife 7 to the main body of the flash trimming machine for injection molded products by setting an installation mechanism 6 and a trimming knife 7, which is convenient for subsequent flash trimming of injection molded products. The present application is an automated trimming, which can improve the work efficiency of flash trimming.
[0024] In a further preferred embodiment of the present invention, Figure 1 , Figure 2 and Figure 3 As shown, it includes: a base 1: a hydraulic cylinder 4 is arranged on the top of the base 1; a control mainframe 5 is installed at one end of the hydraulic cylinder 4; a trimming knife 7 is connected to one end of the control mainframe 5 through a mounting mechanism 6; wherein the mounting mechanism 6 includes a mounting groove 601: the mounting groove 601 is arranged at one end of the control mainframe 5; a buckle 602 is connected to one end of the mounting groove 601; a buckle block 603 is mounted in the buckle 602; a mounting column 604 is connected to one end of the buckle block 603; and a trimming knife 7 is installed at one end of the mounting column 604.
[0025] In this embodiment, firstly, different trimming knives 7 are replaced according to the different flash thicknesses of the injection molded products, and the mounting column 604 installed at one end of the trimming knife 7 is placed in the mounting groove 601 opened at one end of the control host 5, and the clip block 603 is rotated along the inclination direction, so that the clip block 603 is inserted into the interior of the clip 602. With the cooperation between the clip 602 and the clip block 603, the trimming knife 7 can be installed and fixed, which is convenient for the subsequent trimming of the flash of the injection molded product. The present application is an automated trimming, which can improve the work efficiency of flash trimming.
[0026] In a further preferred embodiment of the present invention, Figure 1 , Figure 2 and Figure 4 As shown, it includes: a base 1: a slide groove 2 is opened on the surface of the base 1; a distance adjustment mechanism 3 is arranged inside the slide groove 2; a hydraulic cylinder 4 is arranged at one end of the distance adjustment mechanism 3; a supporting mechanism 8 is arranged at the other end of the distance adjustment mechanism 3; and a dust collecting box 9 is installed on the surface of the distance adjustment mechanism 3.
[0027] In a further preferred embodiment of the present invention, Figure 1 and Figure 2 As shown, the distance adjustment mechanism 3 includes a first drive motor 301, a sawtooth gear 302, a sawtooth plate 303, a support frame 304, a low support plate 305 and a high support plate 306. The first drive motor 301 is arranged inside the base 1, and a sawtooth gear 302 is installed at the output end of the first drive motor 301. One end of the sawtooth gear 302 is meshed and connected with two groups of sawtooth plates 303, and one end of the two groups of sawtooth plates 303 is respectively provided with a support frame 304.
[0028] In a further preferred embodiment of the present invention, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, one end of the support frame 304 is connected to a low support plate 305, one end of the low support plate 305 is installed with a hydraulic cylinder 4, the other end of the support frame 304 is connected to a high support plate 306, one end of the high support plate 306 is provided with a supporting mechanism 8, and a dust box 9 is installed on the surface of the high support plate 306.
[0029] In this embodiment, with the use of the first drive motor 301, the sawtooth plate 303 meshingly connected to one end of the saw gear 302 can be moved, thereby adjusting the distance between the low support plate 305 connected to one end of the sawtooth plate 303 through the support frame 304 and the high support plate 306 connected to the other end of the sawtooth plate 303 through the support frame 304, so as to facilitate the parallel distribution of the trimming knife 7 installed above the low support plate 305 and the circular injection molded product supported by the outside of the support mechanism 8. In addition, with the use of the hydraulic cylinder 4, the trimming knife 7 and the circular injection molded product can be distributed in a tangential state. When the circular injection molded product rotates, the trimming knife 7 trims the flash on the surface of the circular injection molded product, and the trimmed flash falls into the dust box 9 for easy cleaning.
[0030] In a further preferred embodiment of the present invention, Figure 3 As shown, the buckle 602 and the buckle block 603 form a snap-fit structure, and the surface of the buckle 602 is distributed in a "7" shape, while the surface of the buckle block 603 is distributed in an inclined shape.
[0031] In a further preferred embodiment of the present invention, Figure 1 , Figure 2 and Figure 4 As shown, the support mechanism 8 includes a second drive motor 801, a connecting sleeve 802, a threaded rod 803, a movable sleeve 804, an adjusting rod 805, a support plate 806, a limit block 807 and a limit groove 808. The second drive motor 801 is arranged on one side of the high support plate 306, and a connecting sleeve 802 is welded at one end of the high support plate 306. The threaded rod 803 runs through the high support plate 306 and the connecting sleeve 802. The threaded rod 803 is installed at the output end of the second drive motor 801. The external thread of the threaded rod 803 is connected to the movable sleeve 804. One end of the movable sleeve 804 is movably connected to the support plate 806 through the adjusting rod 805. One end of the support plate 806 is connected to the limit block 807. The limit block 807 is arranged inside the limit groove 808, and the limit groove 808 is opened on the surface of the high support plate 306.
[0032] In this embodiment, the annular injection-molded product is placed on the outside of the support plate 806. Under the use of the second drive motor 801, the threaded rod 803 begins to rotate, so that the movable sleeve 804 connected to the external thread of the threaded rod 803 moves toward the connecting sleeve 802, and then the angle of the adjusting rod 805 is adjusted according to the inner diameter size of the annular injection-molded product, so that the support plate 806 can be attached to the inner wall of the annular injection-molded product, and then the support plate 806 can be rotated, so as to facilitate the fixing of the annular injection-molded product.
[0033] In a further preferred embodiment of the present invention, Figure 4As shown, the support plate 806 forms a rotating structure with the movable sleeve 804 through the adjusting rod 805, and four groups of the adjusting rod 805 and the support plate 806 are arranged on the surface of the movable sleeve 804, and the surface of the support plate 806 is distributed in an arc shape.
[0034] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.
[0035] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0036] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0037] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A flash trimming machine for injection molded products, characterized in that: include: Base (1) and hydraulic cylinder (4): A control main machine (5) is installed at one end of the hydraulic cylinder (4); One end of the control host (5) is connected to a trimming knife (7) via a mounting mechanism (6); Wherein, the mounting mechanism (6) comprises a mounting slot (601): The installation slot (601) is provided at one end of the control host (5); One end of the installation slot (601) is connected with a buckle (602); A buckle block (603) is installed in the buckle (602); One end of the buckle block (603) is connected to a mounting column (604); and A trimming knife (7) is installed at one end of the installation column (604).
2. The flash trimming machine for injection molded products according to claim 1, characterized in that: include: Base(1): The base (1) has a sliding groove (2) on its surface; A distance adjustment mechanism (3) is arranged inside the slide groove (2); A hydraulic cylinder (4) is provided at one end of the distance adjustment mechanism (3); The other end of the distance adjustment mechanism (3) is provided with a support mechanism (8); A dust collecting box (9) is installed on the surface of the distance adjusting mechanism (3).
3. The flash trimming machine for injection molded products as claimed in claim 2, characterized in that: The pitch adjustment mechanism (3) comprises a first drive motor (301), a sawtooth gear (302), a sawtooth plate (303), a support frame (304), a low support plate (305) and a high support plate (306); the first drive motor (301) is arranged inside the base (1); a sawtooth gear (302) is installed at the output end of the first drive motor (301); one end of the sawtooth gear (302) is meshingly connected with two groups of sawtooth plates (303); and one end of the two groups of sawtooth plates (303) is respectively provided with a support frame (304).
4. The flash trimming machine for injection molded products as claimed in claim 3, characterized in that: One end of the support frame (304) is connected to a low support plate (305), one end of the low support plate (305) is installed with a hydraulic cylinder (4), the other end of the support frame (304) is connected to a high support plate (306), one end of the high support plate (306) is provided with a support mechanism (8), and a dust collection box (9) is installed on the surface of the high support plate (306).
5. The flash trimming machine for injection molded products according to claim 1, characterized in that: The buckle (602) and the buckle block (603) form a snap-fit structure, and the surface of the buckle (602) is distributed in a "7" shape, while the surface of the buckle block (603) is distributed in an inclined shape.
6. The flash trimming machine for injection molded products as claimed in claim 4, characterized in that: The support mechanism (8) comprises a second drive motor (801), a connecting sleeve (802), a threaded rod (803), a movable sleeve (804), an adjusting rod (805), a support plate (806), a limit block (807) and a limit groove (808); the second drive motor (801) is arranged on one side of the high support plate (306); a connecting sleeve (802) is welded to one end of the high support plate (306); a threaded rod (803) is passed through the interior of the high support plate (306) and the connecting sleeve (802); 803), a threaded rod (803) is installed at the output end of the second driving motor (801), the threaded rod (803) is externally threadedly connected to a movable sleeve (804), one end of the movable sleeve (804) is movably connected to a support plate (806) through an adjusting rod (805), one end of the support plate (806) is connected to a limiting block (807), the limiting block (807) is arranged inside a limiting groove (808), and the limiting groove (808) is opened on the surface of the high support plate (306).
7. The flash trimming machine for injection molded products as claimed in claim 6, characterized in that: The support plate (806) forms a rotating structure with the movable sleeve (804) through the adjusting rod (805), and four groups of the adjusting rod (805) and the support plate (806) are arranged on the surface of the movable sleeve (804), and the surface of the support plate (806) is distributed in an arc shape.