High-pressure horizontal presser
By using a secondary start hydraulic cylinder and elastic device in a high-pressure horizontal press, the problem of insufficient pressure and cumbersome separation of the press frame when dealing with high-concentration sludge is solved, and efficient sludge dehydration and simple separation of the press frame are achieved.
Patent Information
- Application Number
- CN202421381576.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-17
AI Technical Summary
When traditional filter pressing equipment deals with sludge of high concentration, high viscosity or high temperature, the working pressure is low and it is prone to blockage. The pressing frame needs to be separated manually, which is cumbersome, resulting in a slow pressing process.
A high-pressure horizontal press is designed to achieve a higher sludge dehydration rate and easy separation of the press frame by restarting the hydraulic cylinder thrust and setting an elastic device in the press unit.
The sludge is fully compacted under high pressure, which improves the treatment efficiency and pressing effect, meets the needs of special industries for high-pressure pressing equipment, and realizes automatic separation of the pressing frame through elastic devices, simplifying operation.
Smart Images

Figure CN222756146U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of squeezing equipment, in particular to a high-pressure horizontal squeezing machine. Background Art
[0002] The plate and frame filter presses, chamber filter presses and diaphragm filter presses currently on the market have some defects in terms of working pressure. When processing high-concentration, high-viscosity or high-temperature sludge, the working pressure of these traditional filter presses is relatively low, and they are prone to clogging, resulting in poor use results and unable to meet the needs of certain specific industries for high-pressure pressing. In addition, the existing pressing frames need to be manually separated before and after the pressing operation. Since the pressing frame area is relatively large, the separation operation is cumbersome, resulting in a slow process for the next pressing demand. Utility Model Content
[0003] In view of the above problems, the utility model proposes a high-pressure horizontal press, which achieves a higher sludge dehydration rate and an effect of easy separation of the pressing frame by secondary starting hydraulic cylinder thrust and setting of an elastic device in the pressing unit, so as to solve the problem that the pressing effect of the traditional filter press equipment is poor and the pressing frame needs to be manually separated; To achieve the above purpose, the utility model provides a high-pressure horizontal press, including:
[0004] The main unit includes two supports, a guide rail is installed between the supports, a hydraulic cylinder is installed on the outside of one support, and a feed port is provided on the other support;
[0005] A clamping plate connected to an output end of the hydraulic cylinder;
[0006] A thrust plate, which is installed on the inner side of a support provided with a feed port, and is provided with a through hole that docks with the feed port;
[0007] The pressing unit is provided with a plurality of pressing units, which are installed in parallel between the pressing plate and the thrust plate. An elastic device is arranged in the pressing unit, and ear plates slidably connected to the guide rails are arranged on both sides of the pressing unit.
[0008] Preferably, the pressing frames are arranged opposite to each other, the middle of the pressing frames are hollowed out and the two sides are fixedly connected with ear plates, the pressing frames are evenly distributed with a plurality of blind holes in the circumference, and the elastic device is installed in the blind holes at corresponding positions of the two pressing frames;
[0009] A filter component is fixed around the outside of the pressing frame.
[0010] Preferably, the elastic device is a spring.
[0011] Preferably, the filter component is a filter press filter cloth with a circular hole in the middle.
[0012] Preferably, a feed valve and a pressure gauge are installed on the pipeline between the feed port and the squeeze pump, and the feed valve is arranged close to the squeeze pump.
[0013] Preferably, a recessed portion is provided on one side of the pressing plate and the thrust plate, and the area of the recessed portion is less than or equal to the hollowed area of the pressing frame.
[0014] Preferably, the recessed portions of the pressing plate and the thrust plate are arranged toward the pressing unit.
[0015] Preferably, the hydraulic cylinder is connected to the oil station via an oil pipe.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] The device provides pressure to the pressing unit through the secondary start-up hydraulic cylinder, which can fully compact the sludge under high pressure, improving the processing efficiency and pressing effect. The high-pressure horizontal press works under high pressure, ensuring a better pressing effect and meeting the needs of some special industries for high-pressure pressing equipment.
[0018] The setting of the elastic device makes it easier to separate the pressing frame. The frame separation operation can be completed without manual separation, and the structure is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a structural cross-sectional view of the high-pressure horizontal press in its initial state.
[0020] Figure 2 This is a structural cross-sectional view of the high-pressure horizontal press in the pressing state.
[0021] Figure 3 Schematic diagram of the structure of the pressing unit.
[0022] Figure 4 A schematic diagram of the structure of the filter component.
[0023] Figure 5 It is a structural schematic diagram of the connection state of the pressing frame and the ear plate.
[0024] Figure 6 A schematic diagram of the structure of the thrust plate.
[0025] Figure 7 It is a schematic diagram of the structure of the clamping plate.
[0026] In the figure: 1. pressing frame; 2. pressing unit; 3. filtering component; 4. clamping plate; 5. thrust plate; 6. support; 7. guide rail; 8. feed port; 9. hydraulic cylinder; 10. oil station; 11. oil pipe; 12. pressing pump; 13. filter chamber; 14. feed valve; 15. pressure gauge; 16. ear plate; 17. spring; 18. pipeline; 19. recessed part; 20. blind hole; 21. round hole; 22. through hole. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following is an explanation of the embodiments of the present utility model based on the overall structure of the present utility model.
[0029] See also Figure 1-Figure 7 A high-pressure horizontal press comprises: a pressing frame, which is composed of two square metal frames connected by multiple springs, and the number of springs depends on the required preload; the pressing frame is covered with a filter component, and the filter component is a section of tubular filter cloth connecting two square filter cloths with round holes in the middle. Fixing the filter component to the pressing frame is a pressing unit, and multiple pressing units are arranged on the crossbeam guide rail between the thrust plate and the clamping plate. The pressing power comes from a high-pressure hydraulic cylinder, and the high-pressure hydraulic cylinder is connected to the oil station through an oil pipe.
[0030] A high-pressure horizontal press, comprising:
[0031] The main unit includes two supports 6, a guide rail 7 is installed between the supports 6, a hydraulic cylinder 9 is installed outside one support 6, and a feed port 8 is provided on the other support 6;
[0032] A clamping plate 4, which is connected to the output end of the hydraulic cylinder 9;
[0033] A thrust plate 5, which is installed on the inner side of a support 6 provided with a feed port 8, and is provided with a through hole 22 that docks with the feed port 8;
[0034] The pressing unit 2 is provided with a plurality of pressing units 2 which are installed in parallel between the pressing plate 4 and the thrust plate 5 . An elastic device is provided inside the pressing unit 2 . Ear plates 16 which are slidably connected to the guide rail 7 are provided on both sides of the pressing unit 2 .
[0035] Pressing unit 2 comprises:
[0036] The elastic device is a spring 17, which is installed in a blind hole 20 at the same position of the two squeezing frames 1; the filter component 3, which is a filter cloth of a filter press, is arranged inside the squeezing frame 1 and fixed on the two squeezing frames 1, and a circular hole 21 is opened in the middle of the filter cloth of the filter press, and the circular hole 21 can facilitate the entry of water-containing materials. The squeezing frames 1 are arranged oppositely, and the outer side of the squeezing frames 1 is fixedly connected with an ear plate 16, and the ear plate 16 can directly slide on the upper surface of the guide rail 7. The hydraulic cylinder 9 pushes the clamping plate 4, and indirectly drives the ear plate 16 to slide on the guide rail 7; the squeezing frame 1 is hollowed out, and the filter component 3 is placed in the hollow part, and the periphery of the filter component 3 is fixed on the outer side of the squeezing frame 1, thereby preventing water-containing materials (such as mud) from overflowing from the edge gap. The squeezing frame 1 has multiple blind holes 20 evenly distributed around it, and a spring 17 is arranged inside it, which can automatically separate the squeezing frame 1, facilitate the unfolding of the filter component, and provide convenience for the next injection of water-containing materials.
[0037] There are two guide rails 7 , and the two guide rails 7 are arranged horizontally, corresponding to the arrangement of the ear plates 16 , so as to avoid problems such as deviation of the pressing unit 2 during operation.
[0038] A feed valve 14 and a pressure gauge 15 are installed on the pipeline 18 between the feed port 8 and the squeezing pump 12. The feed valve 14 is arranged close to the squeezing pump 12 to observe the current pressure and feed status at all times.
[0039] A recessed portion 19 is disposed on one side of the pressing plate 4 and the thrust plate 5 . The recessed portions 19 of the pressing plate 4 and the thrust plate 5 are disposed inwardly, and the area of the recessed portion 19 does not exceed the area of the hollow interior of the pressing frame 1 .
[0040] Working process:
[0041] The first stage: start the high-pressure hydraulic cylinder 9 to push the pressing plate 4 to reach the pre-tightening pressure. At this time, the spring 17 of the pressing unit 2 is not deformed. Through the squeezing pump 12 (plunger pump or high-pressure diaphragm pump), the water-containing material (such as mud) is sent to the filter chamber 13 composed of the squeezing units 2 connected in series, and the water will begin to flow out from the gaps in the filter cloth in the filter component 3. With the continuous injection of the water-containing material, the pressure in the filter chamber 13 will gradually increase. When the set pressure is reached (this pressure is less than the pre-tightening force of the hydraulic cylinder 9), the injection is stopped and the feed valve 14 is closed.
[0042] The second stage: start the high-pressure hydraulic cylinder 9 to increase the pressing force. Under the action of the pressing plate 4, the spring 17 of the pressing frame 1 will shrink, and the volume of the filter chamber 13 will be further reduced. Under the action of pressure, the moisture of the water-containing material will further overflow. When a pressure setting value is reached, the pressurization is stopped and maintained for a period of time to allow the moisture to flow out as much as possible; then further pressurization is applied. In order to minimize the moisture content, several cycles of pressurization and pressure maintenance may be required until the requirement is met.
[0043] The third stage: the hydraulic cylinder 9 restores the pressing plate 4 to its initial position. During this process, the spring 17 of the pressing frame 1 is reset, and then the pressing units 2 are separated one by one. During this process, the mud cake in the filter chamber 13 will fall off, and the entire working process is completed.
[0044] The device provides pressure to the pressing unit 2 by starting the hydraulic cylinder 9 twice, which can fully compact the sludge under high pressure, thereby improving the processing efficiency and pressing effect. The high-pressure horizontal press works under high pressure, ensuring a better pressing effect and meeting the needs of some special industries for high-pressure pressing equipment.
[0045] The setting of the elastic device makes it easier to separate the pressing frame 1. The frame separation operation can be completed without manual separation, and the structure is simple.
[0046] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure marks in the claims should not be regarded as limiting the claims involved.
Claims
1. A high pressure horizontal press, characterized in that: include: A main body unit, the main body unit comprising two supports (6), a guide rail (7) being installed between the supports (6), a hydraulic cylinder (9) being installed outside one of the supports (6), and a feed port (8) being provided on the other support (6); A clamping plate (4), the clamping plate (4) being connected to an output end of the hydraulic cylinder (9); A thrust plate (5), the thrust plate (5) being mounted on the inner side of a support (6) provided with a feed port (8), and the thrust plate (5) being provided with a through hole (22) for docking with the feed port (8); A pressing unit (2), wherein the pressing unit (2) is provided with a plurality of pressing units (2) which are installed in parallel between the pressing plate (4) and the thrust plate (5), an elastic device is provided inside the pressing unit (2), and ear plates (16) which are slidably connected to the guide rail (7) are provided on both sides of the pressing unit (2).
2. The high pressure horizontal press according to claim 1, characterized in that: The pressing unit (2) comprises: Squeezing frames (1) are arranged opposite to each other, the middle of the squeezing frames (1) is hollowed out and the two sides are fixedly connected with ear plates (16), the squeezing frames (1) are evenly distributed with a plurality of blind holes (20) in the circumferential direction, and the elastic device is installed in the blind holes (20) at corresponding positions of the two squeezing frames (1); A filter component (3) is fixed at its periphery on the outside of the pressing frame (1).
3. The high pressure horizontal press according to claim 1, characterized in that: The elastic device is a spring (17).
4. The high-pressure horizontal press according to claim 2, characterized in that: The filtering component (3) is a filter cloth of a filter press, and a circular hole (21) is provided in the middle thereof.
5. The high pressure horizontal press according to claim 1, characterized in that: A feed valve (14) and a pressure gauge (15) are installed on the pipeline (18) between the feed port (8) and the squeeze pump (12), and the feed valve (14) is arranged close to the squeeze pump (12).
6. The high pressure horizontal press according to claim 2, characterized in that: A recessed portion (19) is provided on one side of the clamping plate (4) and the thrust plate (5), and the area of the recessed portion (19) is smaller than or equal to the hollowed area of the pressing frame (1).
7. The high pressure horizontal press according to claim 2, characterized in that: The recessed portions (19) of the pressing plate (4) and the thrust plate (5) are arranged toward the pressing unit (2).
8. The high pressure horizontal press according to claim 1, characterized in that: The hydraulic cylinder (9) is connected to the oil station (10) via an oil pipe (11).