Scraped car body flattening device

Abstract

The utility model discloses a flattening device for a scraped car body. The flattening device comprises an extruding mechanism, a supporting mechanism and a discharging mechanism. The extrusion mechanism comprises an extrusion box, a side plate, a top plate, a mounting plate, a hydraulic cylinder, a hydraulic rod and an extrusion plate; side plates are fixedly arranged on the top faces of the two ends, in the length direction, of the extrusion box in the vertical direction. A top plate is fixedly arranged at the top ends of the two side plates; a mounting plate is arranged below the top plate; hydraulic cylinders are installed on the bottom faces of the two ends, in the length direction, of the top plate in the vertical direction. A hydraulic rod is mounted at the bottom end of the hydraulic cylinder; the bottom ends of the hydraulic rods penetrate through the mounting plate and extend out, and the extending ends of the bottom ends of the two hydraulic rods are jointly and fixedly provided with an extrusion plate. A supporting mechanism is mounted below the extrusion box and is used for supporting the bottom during extrusion work; the discharging mechanism is installed at one end, in the width direction, of the extrusion box and used for discharging waste blocks. The flattening device for the scraped car body is simple in structure, convenient, practical and good in protectiveness.

Description

Technical Field

[0001] The present application relates to the technical field of scrapped automobile recycling, and in particular to a scrapped automobile body flattening device. Background Art

[0002] The recycling, dismantling and reuse of scrapped cars is an important way to save resources and achieve sustainable resource utilization, and is one of the important measures to achieve sustainable development of the circular economy. Scrapped cars contain a large amount of renewable resources such as steel, plastics, non-ferrous metals, oil, glass, rubber, etc. Recycling these renewable resources not only saves energy, reduces mineral exploitation, and protects the ecological environment, but also has a positive role in promoting the development of China's automobile industry, employment of labor and related industries, environmental protection, and reducing road safety hazards.

[0003] The recycling and dismantling of scrapped cars requires the use of scrapped car body flattening devices. At present, during the use of the existing scrapped car body flattening devices, the extrusion plate will squeeze the car body downward to squeeze the car body into blocks. When the extrusion plate is squeezing the car body, the car body is under great pressure, and debris may splash around. Therefore, in order to protect the safety of surrounding workers, the extrusion box is generally set to be closed on all sides. However, the extrusion box closed on all sides is not convenient for discharging the car body waste blocks after extrusion. Therefore, it is necessary to design a scrapped car body flattening device with a closed extrusion box on all sides, good protection, and discharge from the bottom of the extrusion box to solve the above problems. Summary of the invention

[0004] In view of the above-mentioned defects or shortcomings in the prior art, it is desired to provide a scrapped automobile body flattening device which has a simple and practical structure, good protection, high safety, and convenient discharge.

[0005] The present application provides a scrapped automobile body flattening device, comprising a squeezing mechanism, a supporting mechanism and a discharging mechanism;

[0006] The extrusion mechanism comprises an extrusion box, side plates, a top plate, a mounting plate, a hydraulic cylinder, a hydraulic rod and an extrusion plate; the extrusion box is arranged in a square box shape with upper and lower openings; the top surfaces of both ends of the extrusion box along the length direction are fixedly provided with side plates in the vertical direction; the top ends of the two side plates are fixedly provided with a top plate; a mounting plate is arranged below the top plate; the two ends of the mounting plate along the length direction are respectively fixedly connected with the middle parts of the two side plates; the bottom surfaces of both ends of the top plate along the length direction are installed with hydraulic cylinders in the vertical direction; the bottom end of the hydraulic cylinder is installed with a hydraulic rod; the hydraulic rod is slidably connected with the mounting plate; the bottom end of the hydraulic rod penetrates the mounting plate and extends out, and the bottom extended ends of the two hydraulic rods are fixedly provided with an extrusion plate; the extrusion plate is arranged to match the extrusion box;

[0007] A support mechanism is installed below the extrusion box to provide bottom support during extrusion operation.

[0008] A discharging mechanism is installed at one end of the extrusion box along the width direction for discharging waste blocks.

[0009] Preferably, support columns are symmetrically arranged along the width direction on the bottom surfaces of both ends of the extrusion box along the length direction.

[0010] Preferably, the supporting mechanism includes a supporting plate, a supporting block, a slide and a slide rail; a supporting plate is movably arranged below the extrusion box; the supporting plate is arranged to match the extrusion box; the bottom surface of the extrusion box and the top surface of the supporting plate are located in the same horizontal plane; a supporting block is fixedly arranged on the bottom surface of the support plate along the width direction for supporting the support plate; a slide is fixedly provided on the bottom surface of the support block along the width direction of the support plate; a slide rail is arranged below the slide along the width direction of the support plate corresponding to the slide; the slide rail is installed on the ground of the automobile dismantling site; the support block, the slide and the slide rail are arranged in matching groups, and two groups are symmetrically arranged along the length direction of the support plate.

[0011] Preferably, the discharging mechanism includes a control box and a multi-stage hydraulic cylinder; a control box is provided at one end of the extrusion box along the width direction; the control box is installed on the ground of the automobile dismantling site or on related supporting equipment; a multi-stage hydraulic cylinder is installed along the width direction of the extrusion box on one side of the control box close to the support plate; the movable end of the multi-stage hydraulic cylinder is fixedly connected to the support plate or the support block; and a plurality of multi-stage hydraulic cylinders are provided.

[0012] Preferably, the hydraulic cylinder and the multi-stage hydraulic cylinder are both electrically connected to the control box.

[0013] Preferably, the top surface of the slide rail and the top surface of the slideway are both smoothly arranged.

[0014] Compared with the prior art, the beneficial effects of this application are:

[0015] The extrusion box of the present application cooperates with the extrusion plate to extrude and flatten the scrapped car body. The extrusion box is closed on all sides, which can effectively prevent the body fragments from splashing. During the extrusion work, the support plate provides bottom support for the extrusion plate and the extrusion box, so that the extrusion plate can perform the flattening work normally. The bottom of the extrusion box is used for discharging materials. The opening and closing of the bottom of the extrusion box is controlled by the support plate, and the support plate is controlled to move by a multi-stage hydraulic cylinder. After the extrusion work is completed, the support plate can push the waste block to discharge materials. The overall device has a simple structure, is convenient and practical, and has good protection.

[0016] It should be understood that the contents described in the Summary of the Invention are not intended to limit the key or important features of the embodiments of the present application, nor are they intended to limit the scope of the present application. Other features of the present application will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0018] Figure 1 A schematic structural diagram of a scrapped automobile body flattening device provided in an embodiment of the present application.

[0019] Numbers in the figure: 1, extrusion mechanism; 2, support mechanism; 3, discharge mechanism;

[0020] 11. Extrusion box; 12. Side plate; 13. Top plate; 14. Mounting plate; 15. Hydraulic cylinder; 16. Hydraulic rod; 17. Extrusion plate; 18. Support column;

[0021] 21. Support plate; 22. Support block; 23. Slideway; 24. Slide rail;

[0022] 31. Control box; 32. Multi-stage hydraulic cylinder. DETAILED DESCRIPTION

[0023] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant application, rather than to limit the application. It is also necessary to explain that, for ease of description, only the parts related to the application are shown in the accompanying drawings.

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] Please refer to Figure 1 , the embodiment of the present application provides a scrapped automobile body flattening device, including a squeezing mechanism 1, a supporting mechanism 2 and a discharging mechanism 3;

[0026] The extrusion mechanism 1 includes an extrusion box 11, a side plate 12, a top plate 13, a mounting plate 14, a hydraulic cylinder 15, a hydraulic rod 16 and an extrusion plate 17; the extrusion box 11 is configured as a square box with upper and lower openings; the top surfaces of both ends of the extrusion box 11 along the length direction are fixedly provided with side plates 12 in the vertical direction; the tops of the two side plates 12 are jointly fixedly provided with a top plate 13; a mounting plate 14 is provided below the top plate 13; the two ends of the mounting plate 14 along the length direction are respectively fixedly connected to the middle parts of the two side plates 12; the bottom surfaces of both ends of the top plate 13 along the length direction are installed with hydraulic cylinders 15 in the vertical direction; the bottom end of the hydraulic cylinder 15 is installed with a hydraulic rod 16; the hydraulic rod 16 is slidably connected to the mounting plate 14; the bottom end of the hydraulic rod 16 penetrates the mounting plate 14 and extends out, and the bottom extended ends of the two hydraulic rods 16 are jointly fixedly provided with an extrusion plate 17; the extrusion plate 17 is provided to match the extrusion box 11;

[0027] A support mechanism 2 is installed below the extrusion box 11 to provide bottom support during extrusion operation.

[0028] A discharging mechanism 3 is installed at one end of the extrusion box 11 along the width direction for discharging waste blocks.

[0029] In this embodiment, the extrusion box 11 cooperates with the extrusion plate 17 to extrude and flatten the scrapped car body. The extrusion box 11 is closed on all sides, which can effectively prevent the body fragments from splashing. During the extrusion work, the support plate 21 provides bottom support for the extrusion plate 17 and the extrusion box 11, so that the extrusion plate 17 can perform the flattening work normally. The bottom of the extrusion box 11 is used for discharging. The opening and closing of the bottom of the extrusion box 11 is controlled by the support plate 21. The support plate 21 is controlled to move by the multi-stage hydraulic cylinder 32. After the extrusion work is completed, the support plate 21 can push the waste block to discharge. The overall device has a simple structure, is convenient and practical, and has good protection.

[0030] In a preferred embodiment, support columns 18 are symmetrically provided on the bottom surfaces of both ends of the extrusion box 11 along the length direction along the width direction.

[0031] Please refer to Figure 1 In this embodiment, four support columns 18 are used to support the extrusion box 11 and elevate the extrusion box 11 so that a certain distance is left between the extrusion box 11 and the ground to provide space for the discharge of waste blocks.

[0032] In a preferred embodiment, the support mechanism 2 includes a support plate 21, a support block 22, a slide 23 and a slide rail 24; a support plate 21 is movably arranged below the extrusion box 11; the support plate 21 is arranged to match the extrusion box 11; the bottom surface of the extrusion box 11 and the top surface of the support plate 21 are located in the same horizontal plane; a support block 22 is fixedly arranged on the bottom surface of the support plate 21 along the width direction for supporting the support plate 21; a slide 23 is fixedly provided on the bottom surface of the support block 22 along the width direction of the support plate 21; a slide rail 24 is arranged below the slide 23 corresponding to the slide 23 along the width direction of the support plate 21; the slide rail 24 is installed on the ground of the automobile dismantling site; the support block 22, the slide 23 and the slide rail 24 are arranged in matching groups, and two groups are symmetrically arranged along the length direction of the support plate 21.

[0033] Please refer to Figure 1 In this embodiment, a slide rail 24 is laid on the ground of the automobile dismantling site, and the slide rail 24 is arranged along the width direction of the extrusion box 11. The support plate 21 is slidable along the width direction of the extrusion box 11 through the slide 23, thereby meeting the mobility of the support plate 21.

[0034] In a preferred embodiment, the discharging mechanism 3 includes a control box 31 and a multi-stage hydraulic cylinder 32; the control box 31 is provided at one end of the extrusion box 11 along the width direction; the control box 31 is installed on the ground or related supporting equipment of the automobile dismantling site; the multi-stage hydraulic cylinder 32 is installed along the width direction of the extrusion box 11 on one side of the control box 31 close to the support plate 21 along the width direction; the movable end of the multi-stage hydraulic cylinder 32 is fixedly connected to the support plate 21 or the support block 22; and a plurality of multi-stage hydraulic cylinders 32 are provided.

[0035] Please refer to Figure 1 In this embodiment, the multi-stage hydraulic cylinder 32 provides power for the movement of the support plate 21, and the slide rail 24 and the slideway 23 provide a guiding function for the movement of the support plate 21 and make the movement of the support plate 21 smoother.

[0036] In a preferred embodiment, the hydraulic cylinder 15 and the multi-stage hydraulic cylinder 32 are both electrically connected to the control box 31 .

[0037] Please refer to Figure 1 In this embodiment, the control box 31 provides control signals for the hydraulic cylinder 15 and the multi-stage hydraulic cylinder 32 .

[0038] In a preferred embodiment, the top surface of the slide rail 24 and the top surface of the slideway 23 are both smoothly configured.

[0039] Please refer to Figure 1 In this embodiment, the top surface of the slide rail 24 and the top surface of the slideway 23 are both smoothly configured to reduce the possibility of automobile debris and waste remaining on the top of the slide rail 24, making it easier to clean and use the top of the slide rail 24.

[0040] How this application works:

[0041] When flattening the car body, first, the movement of the support plate 21 is controlled by multiple multi-stage hydraulic cylinders 32, and the multiple multi-stage hydraulic cylinders 32 synchronously push the support plate 21 to move along the slide rail 24 until the support plate 21 is directly below the extrusion box 11, and then the car body is placed in the extrusion box 11, and the hydraulic rod 16 is lowered by two hydraulic cylinders 15. The two hydraulic rods 16 are lowered synchronously, so that the extrusion plate 17 at the bottom end is lowered to press the car body and squeeze the car body to be flattened, and then the support plate 21 is controlled by multiple multi-stage hydraulic cylinders 32 to move away from the extrusion box 11, and the extrusion plate 17 continues to be lowered to push the waste block downward onto the two slide rails 24, and then the support plate 21 is controlled by multiple multi-stage hydraulic cylinders 32 to move close to the extrusion box 11. The support plate 21 will push the waste block during the approach, and the waste block moves along the slide rail 24 to discharge the material.

[0042] In the description of this specification, the terms "connection", "installation", "fixation" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0043] In the description of this specification, the description of the terms "one embodiment", "some embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0044] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A scrap car body flattening device, characterized in that: It includes an extrusion mechanism, a supporting mechanism and a discharging mechanism; The extrusion mechanism comprises an extrusion box, side plates, a top plate, a mounting plate, a hydraulic cylinder, a hydraulic rod and an extrusion plate; the extrusion box is arranged in a square box shape with upper and lower openings; the top surfaces of both ends of the extrusion box along the length direction are fixedly provided with the side plates in the vertical direction; the top ends of the two side plates are jointly fixedly provided with the top plate; the mounting plate is arranged below the top plate; the two ends of the mounting plate along the length direction are respectively fixedly connected to the middle parts of the two side plates; the bottom surfaces of both ends of the top plate along the length direction are installed with the hydraulic cylinder in the vertical direction; the hydraulic rod is installed at the bottom end of the hydraulic cylinder; the hydraulic rod is slidably connected to the mounting plate; the bottom end of the hydraulic rod passes through the mounting plate and extends out, and the bottom extended ends of the two hydraulic rods are jointly fixedly provided with the extrusion plate; the extrusion plate is arranged to match the extrusion box; The support mechanism is installed below the extrusion box to support the bottom during extrusion operation; The discharging mechanism is installed at one end of the extrusion box along the width direction for discharging waste blocks.

2. The scrapped automobile body flattening device according to claim 1, characterized in that: The bottom surfaces of both ends of the extrusion box along the length direction are symmetrically provided with support columns along the width direction.

3. The scrapped automobile body flattening device according to claim 2, characterized in that: The supporting mechanism comprises a supporting plate, a supporting block, a slide and a slide rail; the supporting plate is movably arranged below the extrusion box; the supporting plate is arranged to match the extrusion box; the bottom surface of the extrusion box and the top surface of the supporting plate are located in the same horizontal plane; the supporting block is fixedly arranged on the bottom surface of the supporting plate along the width direction for supporting the supporting plate; the slide is fixedly provided on the bottom surface of the supporting block along the width direction of the supporting plate; the slide rail is arranged below the slide along the width direction of the support plate corresponding to the slide; the slide rail is installed on the ground of the automobile dismantling site; the supporting block, the slide and the slide rail are arranged in matching groups, and two groups are symmetrically arranged along the length direction of the support plate.

4. The scrapped automobile body flattening device according to claim 3, characterized in that: The discharging mechanism includes a control box and a multi-stage hydraulic cylinder; the control box is arranged at one end of the extrusion box along the width direction; the control box is installed on the ground or related supporting equipment of the automobile dismantling site; the multi-stage hydraulic cylinder is installed along the width direction of the extrusion box on one side of the control box close to the support plate; the movable end of the multi-stage hydraulic cylinder is fixedly connected to the support plate or the support block; a plurality of multi-stage hydraulic cylinders are arranged.

5. The scrapped automobile body flattening device according to claim 4, characterized in that: The hydraulic cylinder and the multi-stage hydraulic cylinder are both electrically connected to the control box.

6. The scrapped automobile body flattening device according to claim 5, characterized in that: The top surface of the slide rail and the top surface of the slideway are both smoothly arranged.

Images