Asphalt pressing equipment for waterproof roll production line

By designing an asphalt pressing equipment using hydraulic cylinders and servo motors on the waterproof coil production line, the problems of low and unreliable pressing efficiency in the prior art are solved, and a higher quality and consistent pressing effect is achieved.

CN222756245UActive Publication Date: 2025-04-15ANHUI YIRUI CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202421633056.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-15
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing waterproof coil pressing devices have problems such as low pressing efficiency and unreliable pressing, and are prone to pressure bias due to operational errors.

Method used

A waterproof coil production line asphalt pressing equipment is designed, using hydraulic cylinders to provide stable pressure, combined with components such as servo motors, guide boxes and guide rollers to achieve uniform pressing and precise guidance of the coils.

Benefits of technology

It improves the tightness and firmness of the pressing, ensures product quality and waterproof performance, avoids pressure deviation problems, ensures the accuracy and consistency of pressing, and reduces the equipment maintenance cost and downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of pressing equipment, and particularly relates to asphalt pressing equipment for a waterproof roll production line, which comprises a rack, a hydraulic cylinder is fixedly mounted at the top of the rack in an embedded manner, a bearing seat is fixedly connected to the output end of the hydraulic cylinder, a pressing roller is arranged in the middle of the bearing seat, a guide rail is fixedly mounted on the side wall of the rack, and the guide rail is fixedly connected with the hydraulic cylinder. A guide rail is arranged on the rack, a sliding block is connected to the guide rail in a sliding mode, a servo motor is fixedly installed on the rack, the output end of the servo motor is fixedly connected with a driving fluted disc, the driving fluted disc is in meshing transmission with a driven fluted disc, and a driven roller is fixedly connected to the axis of the driven fluted disc. According to the utility model, the hydraulic cylinder provides stable pressure, so that the pressing roller can uniformly press a waterproof coiled material and asphalt together, the pressing is tight and firm, the quality and the waterproof performance of a product are effectively improved, and the waterproof coiled material can be accurately guided and adjusted in position due to the arrangement of the guide box and the guide roller.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressing equipment, in particular to asphalt pressing equipment for a waterproof coiled material production line. Background Art

[0002] The asphalt pressing device of the waterproofing membrane production line is a device used to press the waterproofing membrane with asphalt;

[0003] Waterproof membranes are usually divided into tire-covered membranes and tireless membranes. Tied membranes are made of thick paper or glass fiber cloth, asbestos cloth, cotton and linen fabrics and other tire materials impregnated with petroleum asphalt, while tireless membranes are made by mixing asbestos, rubber powder, etc. into asphalt materials and then rolling them.

[0004] The existing waterproof membrane pressing device has the defect of low pressing efficiency, which may cause problems such as unreliable pressing and pressing deviation due to operator errors.

[0005] In order to improve the lamination efficiency and quality of waterproof membranes, it is necessary to improve the existing lamination device so that it can press the waterproof membrane and asphalt together more evenly and firmly.

[0006] Therefore, we proposed an asphalt pressing equipment for waterproof membrane production line to solve the above problems. Utility Model Content

[0007] 1. Technical issues to be solved

[0008] In view of the deficiencies in the prior art, the utility model provides an asphalt pressing device for a waterproofing coiled material production line, which solves the problems raised in the above-mentioned background technology.

[0009] (II) Technical solution

[0010] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0011] A asphalt pressing device for a waterproofing coiled material production line comprises a frame, a hydraulic cylinder is inlaid and fixedly installed on the top of the frame, the output end of the hydraulic cylinder is fixedly connected to a bearing seat, a pressure roller is arranged in the middle of the bearing seat, a guide rail is fixedly installed on the side wall of the frame, a sliding block is slidably connected to the guide rail, a servo motor is fixedly installed on the frame, a driving gear disc is fixedly connected to the output end of the servo motor, a driven gear disc is meshed and transmitted with the driving gear disc, a driven roller is fixedly connected at the axis center of the driven gear disc, a support rod is fixedly installed on the side of the frame, a guide box is fixedly connected to the support rod, an electric push rod is inlaid and fixedly installed in the guide box, a guide block is fixedly connected to the output end of the electric push rod, a groove is provided in the guide block, a spring column is installed in the groove, the spring column is connected to the guide roller through a rotating shaft seat, and a bottom roller is also provided on the guide block.

[0012] Furthermore, the sliding block is fixedly mounted on the side wall of the bearing seat.

[0013] Furthermore, the driven gear disc and the driven roller are arranged in parallel, and the driven gear discs are both engaged with the transmission driving gear disc and move in the same direction.

[0014] Furthermore, the guide block is slidably connected inside the guide box.

[0015] Furthermore, the guide boxes are symmetrically arranged on both sides of the guide roller.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides an asphalt pressing device for a waterproofing coiled material production line, which has the following beneficial effects:

[0018] The utility model adopts a hydraulic cylinder to provide a stable pressure, so that the pressure roller can uniformly press the waterproof coiled material and the asphalt together, ensuring that the pressing is tight and firm, and effectively improving the quality and waterproof performance of the product. The arrangement of the guide box and the guide roller can accurately guide and adjust the position of the waterproof coiled material; it can be flexibly adjusted by moving the guide block, avoiding problems such as pressure deviation, and ensuring the accuracy and consistency of the pressing; the layout of each component is reasonable and the structure is relatively simple, which is convenient for daily maintenance and servicing, and reduces the maintenance cost and downtime of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a side view of the structure of the utility model;

[0021] Figure 3 It is a three-dimensional diagram of the structure of the utility model.

[0022] In the figure: 1. frame; 2. hydraulic cylinder; 3. bearing seat; 4. guide rail; 5. slide block; 6. pressure roller; 7. servo motor; 8. driving gear plate; 9. driven gear plate; 10. driven roller; 11. support rod; 12. guide box; 13. electric push rod; 14. guide block; 15. spring column; 16. guide roller; 17. bottom roller. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example

[0025] like Figure 1-3 As shown, an asphalt pressing device for a waterproofing coiled material production line proposed in one embodiment of the utility model comprises a frame 1, a hydraulic cylinder 2 is fixedly mounted on the top of the frame 1, a bearing seat 3 is fixedly connected to the output end of the hydraulic cylinder 2, a pressing roller 6 is arranged in the middle of the bearing seat 3, a guide rail 4 is fixedly mounted on the side wall of the frame 1, a slider 5 is slidably connected to the guide rail 4, a servo motor 7 is fixedly mounted on the frame 1, a driving gear disc 8 is fixedly connected to the output end of the servo motor 7, and the driving gear disc 8 is meshed with the driving gear disc 8. The transmission has a driven gear plate 9, a driven roller 10 is fixedly connected to the axis of the driven gear plate 9, a support rod 11 is fixedly installed on the side of the frame 1, a guide box 12 is fixedly connected to the support rod 11, an electric push rod 13 is embedded and fixedly installed in the guide box 12, a guide block 14 is fixedly connected to the output end of the electric push rod 13, a groove is opened in the guide block 14, a spring column 15 is installed in the groove, the spring column 15 is connected to the guide roller 16 through the rotating shaft seat, and a bottom roller 17 is also provided on the guide block 14;

[0026] Preparation: Install the equipment in a suitable location and ensure that all components are firmly connected.

[0027] Roll material placement: The waterproof roll material is introduced from the bottom roller 17.

[0028] Adjust the guide: Start the electric push rod 13 to move the guide block 14 in the guide box 12, and guide and adjust the position of the coil through the guide roller 16.

[0029] Start the servo motor 7: the servo motor 7 drives the driving gear plate 8 to rotate, and then drives the driven gear plate 9 and the driven roller 10 to rotate synchronously, so that the coil is transported forward.

[0030] The hydraulic cylinder 2 presses down: the hydraulic cylinder 2 is controlled to drive the pressing roller 6 to move downward to press the coil and asphalt; the asphalt can be sprayed by a spray gun;

[0031] Lamination process: The pressing roller 6 is driven by the bearing seat 3 and moves along the guide rail 4 to uniformly press the coil.

[0032] Lamination is completed: After lamination is completed, the hydraulic cylinder 2 drives the pressing roller 6 to rise to complete the lamination operation; by keeping the pressing roller 6 in the downward state, continuous lamination work can be completed.

[0033] like Figure 1As shown, in some embodiments, the slider 5 is fixedly mounted on the side wall of the bearing seat 3; such a design enables the slider 5 to move with the movement of the bearing seat 3, thereby ensuring the smooth operation of the pressing roller 6 during the pressing process, while also playing a guiding and supporting role, thereby ensuring the accuracy and stability of the pressing.

[0034] like Figure 2 As shown, in some embodiments, the driven toothed disc 9 and the driven roller 10 are arranged in parallel, and the driven toothed discs 9 are all meshed with the driving toothed disc 8 and move in the same direction; the driven toothed discs 9 and the driven rollers 10 are arranged in parallel to ensure their coordination during operation. At the same time, multiple driven toothed discs 9 are all meshed with the driving toothed disc 8 and move in the same direction, so that multiple driven rollers 10 can rotate synchronously, thereby smoothly conveying and pressing the waterproofing coiled material, improving the working efficiency and pressing quality of the equipment.

[0035] like Figure 3 As shown, in some embodiments, the guide block 14 is slidably connected to the inside of the guide box 12; when the electric push rod 13 pushes the guide block 14, the guide block 14 slides inside the guide box 12, thereby driving the guide roller 16 to adjust and guide the position of the waterproof membrane, ensuring that the membrane maintains the correct position during the lamination process, thereby improving the accuracy and effect of the lamination.

[0036] like Figure 3 As shown, in some embodiments, the guide box 12 is symmetrically arranged on both sides of the guide roller 16; the advantage of such a symmetrical arrangement is that the guide roller 16 can be subjected to a balanced force during operation, ensuring its stable operation, while also being able to more effectively guide and adjust the waterproof membrane, thereby improving the uniformity and quality of the pressing.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An asphalt pressing device for a waterproofing coiled material production line, comprising a frame (1), characterized in that: A hydraulic cylinder (2) is fixedly mounted on the top of the frame (1); the output end of the hydraulic cylinder (2) is fixedly connected to a bearing seat (3); a pressure roller (6) is arranged in the middle of the bearing seat (3); a guide rail (4) is fixedly mounted on the side wall of the frame (1); a slider (5) is slidably connected to the guide rail (4); a servo motor (7) is fixedly mounted on the frame (1); the output end of the servo motor (7) is fixedly connected to a driving toothed disc (8); the driving toothed disc (8) is meshed with a driven toothed disc (9); the driven toothed disc (9) is A driven roller (10) is fixedly connected at the axis center, a support rod (11) is fixedly installed on the side of the frame (1), a guide box (12) is fixedly connected to the support rod (11), an electric push rod (13) is embedded and fixedly installed in the guide box (12), a guide block (14) is fixedly connected to the output end of the electric push rod (13), a groove is opened in the guide block (14), a spring column (15) is installed in the groove, the spring column (15) is connected to the guide roller (16) through a rotating shaft seat, and a bottom roller (17) is also provided on the guide block (14).

2. The asphalt pressing equipment for waterproofing coiled material production line according to claim 1 is characterized by: The sliding block (5) is fixedly mounted on the side wall of the bearing seat (3).

3. The asphalt pressing equipment for waterproofing coiled material production line according to claim 1 is characterized by: The driven toothed disc (9) and the driven roller (10) are arranged in parallel, and the driven toothed disc (9) is meshed with the transmission driving toothed disc (8) and moves in the same direction.

4. The asphalt pressing equipment for waterproofing coiled material production line according to claim 1 is characterized by: The guide block (14) is slidably connected inside the guide box (12).

5. The asphalt pressing equipment for waterproofing coiled material production line according to claim 4 is characterized by: The guide box (12) is symmetrically arranged on both sides of the guide roller (16).