Copper bar insulation winding equipment for new energy automobile

Abstract

The utility model discloses a new energy automobile copper bar insulation winding device, which comprises a bottom plate, a fixed support plate, a slide rail, an adjusting support plate, a copper bar positioning mechanism, a slide block and a fixed bolt, a copper bar is fixed through the fixed support plate and the copper bar positioning mechanism on the adjusting support plate, firstly, the copper bar is placed on a lower support plate, and then the slide rail is fixed on the lower support plate; a driving hydraulic cylinder drives a telescopic rod to descend, the telescopic rod descends to drive a pressing plate to descend, the pressing plate descends to enable a pressing block to be matched with a lower supporting plate to press and fix a copper bar, a copper bar positioning mechanism is rotationally arranged on a fixed supporting plate and an adjusting supporting plate, and the surface of the copper bar is wrapped with an insulating skin conveniently; the sliding block is arranged in the sliding rail in a sliding mode, the distance between the fixed supporting plate and the adjusting supporting plate is adjustable, the copper bar positioning mechanism can fix copper bars of different lengths, the pressing plate can be driven by the hydraulic cylinder to ascend and descend, the copper bar positioning mechanism can fix copper bars of different thicknesses, and the device has good applicability.

Description

Technical Field

[0001] The utility model relates to the technical field of copper busbar processing equipment, and in particular to a copper busbar insulation winding device for new energy vehicles. Background Art

[0002] Copper busbars are important components in new energy battery components. They carry current and connect electrical equipment in the circuit. The surface of the copper busbar is usually wrapped with insulation, while the ends are exposed to achieve electrical connection. During the processing of the copper busbar, the corresponding insulation winding equipment is required to wrap the outer insulation.

[0003] The existing Chinese patent with authorization announcement number CN219676970U discloses a copper busbar insulation winding device for new energy vehicles, including a base plate and a copper busbar. A fixing piece is arranged on the base plate, a first side plate and a second side plate are arranged on the fixing piece, a bearing is arranged on the first side plate, a motor is arranged on the second side plate, a connection cover is arranged on the outer side of the bearing, a limiting rod is arranged in the bearing, a silicone connector is arranged on the inner wall of the bearing, a clamping plate is arranged on the silicone connector, a limiting groove is opened on the clamping plate, a strong magnet is embedded inside one end of the clamping plate, there are two groups of fixing pieces, the two groups of fixing pieces are fixedly mounted on the base plate, and the two ends of the copper busbar are fixed in the bearings in the two groups of first side plates through the bearing, the motor, the connection cover, the clamping plate, and the silicone connector, so as to facilitate the insulation winding of the copper busbar. The overall structure of the equipment is simple, which is convenient for later inspection and maintenance, saving time and effort, and having low construction cost and maintenance cost.

[0004] The disadvantages of the above-mentioned prior art solutions are that the adjustable space of the fixed structure for copper bars of different sizes is limited, the versatility of the device is poor, and there is still room for improvement. Utility Model Content

[0005] The purpose of the utility model is to provide a copper busbar insulation winding device for new energy vehicles to solve the technical problems in the prior art that the adjustable space of the fixed structure for copper buses of different sizes is limited, the versatility of the device is poor, and there is still room for improvement.

[0006] The technical problem to be solved by the utility model can be achieved through the following technical solutions:

[0007] A copper busbar insulation winding device for new energy vehicles, comprising:

[0008] A bottom plate, a slide rail is fixedly connected to the bottom plate, a fixed plate is arranged on one side of the slide rail, a vertical fixed support plate is fixedly connected to the fixed plate, a slider is slidably arranged on the slide rail, an adjustment plate is fixedly connected to the slider, and a vertical adjustment support plate is fixedly connected to the adjustment plate;

[0009] The copper bar positioning mechanism includes a vertically arranged mechanism mounting plate, on which a horizontally arranged lower support plate and an upper mounting plate are respectively fixedly connected, a horizontally arranged pressure plate is arranged between the upper mounting plate and the lower support plate, a hydraulic cylinder for driving the pressure plate to rise and fall is arranged on the upper mounting plate, a connecting seat is arranged on one end surface of the pressure plate close to the lower support plate, a pressure block is fixedly connected on one end surface of the connecting seat close to the lower support plate, the copper bar positioning mechanism is arranged on both the fixed support plate and the adjustable support plate, and the mechanism mounting plate is rotatably connected to the fixed support plate and the adjustable support plate respectively.

[0010] As a further solution of the utility model: a connecting hole is formed through the pressing plate, and a threaded hole is formed on the connecting seat.

[0011] As a further solution of the utility model: a mechanism bolt is arranged between the connecting seat and the pressing plate, and the mechanism bolt passes through the connecting hole and is threadedly connected with the threaded hole.

[0012] As a further solution of the utility model: a telescopic rod is fixedly connected to the driving end of the hydraulic cylinder, and the telescopic rod is fixedly connected to the pressing plate.

[0013] As a further solution of the utility model: a rotating shaft is fixedly connected to the mechanism mounting plate, bearings are embedded in the fixed support plate and the adjusting support plate, the outer ring of the bearing is fixedly connected to the fixed support plate and the adjusting support plate, and the rotating shaft is sleeved and fixedly connected to the inner ring of the bearing.

[0014] As a further solution of the utility model: a slide groove is provided on the slide rail, a slider is slidably arranged in the slide groove, the slider is a slider member with a T-shaped cross-section, the slide groove is a long strip slide groove with a T-shaped cross-section, a threaded sleeve is embedded through and fixedly connected to the slider, and a fixing bolt is threadedly connected to the inner thread of the threaded sleeve.

[0015] Beneficial effects of the utility model:

[0016] 1. When the utility model is in use, the copper bar is fixed by the copper bar positioning mechanism on the fixed support plate and the adjustable support plate. First, the copper bar is placed on the lower support plate, and the hydraulic cylinder is driven to drive the telescopic rod to descend. The descent of the telescopic rod drives the pressing plate to descend. The descent of the pressing plate enables the pressing block to cooperate with the lower support plate to press and fix the copper bar. The copper bar positioning mechanism is rotatably arranged on the fixed support plate and the adjustable support plate, which is convenient for wrapping the surface of the copper bar with insulating skin. A slider is arranged at the lower end of the adjustable support plate, and the slider is slidably arranged in the slide rail, so that the distance between the fixed support plate and the adjustable support plate is adjustable, so that the copper bar positioning mechanism can fix copper bars of different lengths, and the pressing plate can be raised and lowered under the drive of the hydraulic cylinder, so that the copper bar positioning mechanism can fix copper bars of different thicknesses, and the copper bar positioning mechanism can fix copper bars of different sizes, so that the device has good applicability;

[0017] 2. A threaded sleeve is embedded and fixedly connected to the slider of the utility model, and a fixing bolt is connected to the inner thread of the threaded sleeve. The slider is a slider member with a T-shaped cross-section, and the slide groove is a long strip slide groove with a T-shaped cross-section, so that the slider is slidably engaged in the slide groove, and the slide groove wall of the slide rail is fastened and abutted by the fixing bolt, so that the adjustment support plate has good stability when fixed, which is convenient for the staff to wrap the surface of the copper busbar with insulating skin. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 This utility model Figure 1 The enlarged structural diagram at A in the middle;

[0021] Figure 3 This utility model Figure 1 The enlarged structural diagram at B in the middle;

[0022] Figure 4 It is a structural schematic diagram of the connection relationship between the connecting seat and the pressing block of the utility model.

[0023] In the figure: 1, bottom plate; 2, fixed plate; 3, fixed support plate; 4, slide rail; 5, adjustment plate; 6, adjustment support plate; 7, copper bar positioning mechanism; 71, mechanism mounting plate; 72, lower support plate; 73, upper mounting plate; 74, hydraulic cylinder; 75, telescopic rod; 76, pressure plate; 77, connecting seat; 78, mechanism bolt; 79, pressure block; 710, threaded hole; 8, slider; 9, threaded sleeve; 10, fixing bolt. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figure 1-Figure 4 As shown, a copper busbar insulation winding device for new energy vehicles includes:

[0026] A bottom plate 1, a slide rail 4 is fixedly connected to the bottom plate 1, a fixed plate 2 is arranged on one side end of the slide rail 4, a vertically arranged fixed support plate 3 is fixedly connected to the fixed plate 2, a slider 8 is slidably arranged on the slide rail 4, an adjustment plate 5 is fixedly connected to the slider 8, and a vertically arranged adjustment support plate 6 is fixedly connected to the adjustment plate 5;

[0027] The copper bar positioning mechanism 7 includes a vertically arranged mechanism mounting plate 71, on which a horizontally arranged lower support plate 72 and an upper mounting plate 73 are fixedly connected, respectively. A horizontally arranged pressure plate 76 is arranged between the upper mounting plate 73 and the lower support plate 72, and a hydraulic cylinder 74 for driving the pressure plate 76 to rise and fall is arranged on the upper mounting plate 73. A connecting seat 77 is arranged on one end surface of the pressure plate 76 close to the lower support plate 72, and a pressure block 79 is fixedly connected on one end surface of the connecting seat 77 close to the lower support plate 72. The copper bar positioning mechanism 7 is arranged on both the fixed support plate 3 and the adjusting support plate 6, and the mechanism mounting plate 71 is rotatably connected to the fixed support plate 3 and the adjusting support plate 6.

[0028] A connecting hole is formed through the pressure plate 76, a threaded hole 710 is formed on the connecting seat 77, a mechanism bolt 78 is provided between the connecting seat 77 and the pressure plate 76, the mechanism bolt 78 passes through the connecting hole and is threadedly connected to the threaded hole 710, a telescopic rod 75 is fixedly connected to the driving end of the hydraulic cylinder 74, the telescopic rod 75 is fixedly connected to the pressure plate 76, a rotating shaft is fixedly connected to the mechanism mounting plate 71, bearings are embedded in the fixed support plate 3 and the adjusting support plate 6, the outer ring of the bearing is fixedly connected to the fixed support plate 3 and the adjusting support plate 6, and the rotating shaft is sleeved and fixedly connected to the inner ring of the bearing.

[0029] A slide groove is provided on the slide rail 4, and a slider 8 is slidably arranged in the slide groove. The slider 8 is a slider member with a T-shaped cross-section, and the slide groove is a long strip slide groove with a T-shaped cross-section. A threaded sleeve 9 is embedded through and fixedly connected to the slider 8, and a fixing bolt 10 is connected to the inner thread of the threaded sleeve 9.

[0030] In order to facilitate the understanding of the embodiments of this solution by those skilled in the art, the working principle of this solution is briefly described in combination with specific application scenarios:

[0031] When in use, the copper bar is fixed by the copper bar positioning mechanism 7 on the fixed support plate 3 and the adjustable support plate 6. First, the copper bar is placed on the lower support plate 72, and the hydraulic cylinder 74 is driven to drive the telescopic rod 75 to descend. The telescopic rod 75 descends and drives the pressure plate 76 to descend. The pressure plate 76 descends so that the pressure block 79 cooperates with the lower support plate 72 to press and fix the copper bar. The copper bar positioning mechanism 7 is rotatably set on the fixed support plate 3 and the adjustable support plate 6, which is convenient for wrapping the surface of the copper bar with insulating skin. A slider 8 is set at the lower end of the adjustable support plate 6. The slider 8 is slidably set in the slide rail 4, so that the distance between the fixed support plate 3 and the adjustable support plate 6 is adjustable, so that the copper bar positioning mechanism 7 can be used for copper bars of different lengths. The pressing plate 76 can be raised and lowered under the drive of the hydraulic cylinder 74, so that the copper bar positioning mechanism 7 can fix copper bars of different thicknesses, and the copper bar positioning mechanism 7 can fix copper bars of different sizes, so that the device has good applicability. A threaded sleeve 9 is embedded and fixedly connected to the slider 8, and a fixing bolt 10 is connected to the inner thread of the threaded sleeve 9. The slider 8 is a slider member with a T-shaped cross-section, and the slide groove is a long strip slide groove with a T-shaped cross-section, so that the slider 8 is slidably engaged in the slide groove, and the slide groove wall of the slide rail 4 is fastened and abutted by the fixing bolt 10, so that the adjustment support plate 6 has good stability when fixed, which is convenient for the staff to wrap the surface of the copper bar with insulating skin.

[0032] Several embodiments of the utility model are described in detail above, but the embodiments of the utility model are not limited thereto and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A copper busbar insulation winding device for new energy vehicles, characterized in that: include: A bottom plate (1), a slide rail (4) is fixedly connected to the bottom plate (1), a fixed plate (2) is arranged at one side end of the slide rail (4), a vertically arranged fixed support plate (3) is fixedly connected to the fixed plate (2), a sliding block (8) is slidably arranged on the slide rail (4), an adjusting plate (5) is fixedly connected to the sliding block (8), and a vertically arranged adjusting support plate (6) is fixedly connected to the adjusting plate (5); The copper bar positioning mechanism (7) comprises a vertically arranged mechanism mounting plate (71), on which a horizontally arranged lower support plate (72) and an upper mounting plate (73) are respectively fixedly connected, a horizontally arranged pressing plate (76) is arranged between the upper mounting plate (73) and the lower support plate (72), a hydraulic cylinder (74) for driving the pressing plate (76) to rise and fall is arranged on the upper mounting plate (73), a connecting seat (77) is arranged on one end surface of the pressing plate (76) close to the lower support plate (72), a pressing block (79) is fixedly connected on one end surface of the connecting seat (77) close to the lower support plate (72), the copper bar positioning mechanism (7) is arranged on both the fixed support plate (3) and the adjusting support plate (6), and the mechanism mounting plate (71) is respectively rotatably connected to the fixed support plate (3) and the adjusting support plate (6).

2. The copper busbar insulation winding equipment for new energy vehicles according to claim 1 is characterized in that: A connecting hole is formed through the pressing plate (76), and a threaded hole (710) is formed on the connecting seat (77).

3. The insulation winding equipment for copper busbars of new energy vehicles according to claim 2 is characterized in that: A mechanism bolt (78) is provided between the connection seat (77) and the pressure plate (76), and the mechanism bolt (78) passes through the connection hole and is threadedly connected with the threaded hole (710).

4. The insulation winding equipment for copper busbars of new energy vehicles according to claim 1 is characterized in that: A telescopic rod (75) is fixedly connected to the driving end of the hydraulic cylinder (74), and the telescopic rod (75) is fixedly connected to the pressing plate (76).

5. The copper busbar insulation winding equipment for new energy vehicles according to claim 1 is characterized in that: A rotating shaft is fixedly connected to the mechanism mounting plate (71), bearings are embedded in the fixed support plate (3) and the adjusting support plate (6), the outer ring of the bearing is fixedly connected to the fixed support plate (3) and the adjusting support plate (6), and the rotating shaft is sleeved and fixedly connected to the inner ring of the bearing.

6. The insulation winding equipment for copper busbars of new energy vehicles according to claim 1 is characterized in that: The slide rail (4) is provided with a slide groove, a slider (8) is slidably arranged in the slide groove, the slider (8) is a slider member with a T-shaped cross section, the slide groove is a long strip slide groove with a T-shaped cross section, a threaded sleeve (9) is penetrated and embedded in the slider (8) and fixedly connected, and a fixing bolt (10) is connected to the inner thread of the threaded sleeve (9).

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