Dust falling device for chemical safety production

By designing a dust reduction device for chemical safety production, the combination of bellows and gearboxes can automatically alternately clean the dust on the filter, which solves the problem of short maintenance cycle of existing equipment and improves the operating efficiency and maintenance cycle of equipment.

CN222765885UActive Publication Date: 2025-04-18LUOPU XIHAI NEW ENERGY MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421474925.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-18
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

When dust reduction equipment in existing chemical plants accumulates too much dust on the filter, workers need to clean it frequently, resulting in a short maintenance cycle and affecting the equipment's operating efficiency.

Method used

A dust reduction device for chemical safety production is designed, using a combination of a bellows and a gearbox to suck dust and air through a fan, and the gearbox is used to drive the air shield to rotate alternately, so as to automatically alternately clean the dust on the first filter and the second filter. The dust is collected in the filter bag respectively.

Benefits of technology

It realizes automated dust cleaning, extends the equipment maintenance cycle, improves the equipment operation efficiency, and reduces the frequency of manual maintenance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222765885U_ABST
    Figure CN222765885U_ABST
Patent Text Reader

Abstract

The utility model discloses a dust falling device for chemical safety production, which comprises an air guide box, the air guide box is composed of a first air duct and a second air duct, two ends of the second air duct are respectively communicated with two ends of the first air duct, the first air duct is provided with an air inlet, and two ends of the first air duct are respectively and rotatably connected with a first wind shield and a second wind shield. A gear box is arranged on the air guide box, the first air baffle and the second air baffle are both connected with the gear box, a first air outlet and a second air outlet are formed in the second air duct, a first filter bag and a second filter bag are installed on the first air outlet and the second air outlet respectively, and a first filter screen, a fan and a second filter screen are arranged in the second air duct; the fan is located between the first filter screen and the second filter screen, and the first filter screen and the second filter screen block the second air channel. According to the dust falling device for chemical safety production, dust on the filter screen can be automatically cleaned, the dust can be collected by the filter bag, and the maintenance period of the dust falling device is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of chemical dust reduction equipment, in particular to a dust reduction device for safe production in the chemical industry. Background Art

[0002] The chemical production process refers to the production process of obtaining valuable products by chemically processing raw materials. Due to the diversity of raw materials and products and the complexity of the production process, tens of thousands of chemical production processes have been formed. Looking at the numerous chemical production processes, they are all organically combined by chemical (biological) reactions and several physical operations.

[0003] Since chemical plants generate a lot of dust during the production of chemical products, the dust will affect the environment around the chemical plants. At this time, dust reduction equipment is needed to remove the dust. There are two types of dust reduction equipment currently used in chemical plants. The first is to spray water mist in the air. The water mist can increase the weight of the dust in the air and let the dust fall to the ground to achieve the effect of dust reduction. However, the water mist dust reduction method can only be used to place the equipment far away from the chemical equipment to prevent the water mist from entering the chemical equipment and causing damage. The second is to use dust suction to suck the dust in the air into the equipment through a fan, and use a filter to collect the dust to achieve the effect of dust reduction.

[0004] However, when too much dust accumulates on the filter in the second dust reduction method, workers are required to clean the dust on the filter so that the device can continue to operate, which shortens the maintenance cycle of the device and requires workers to frequently disassemble the device to clean the filter. Utility Model Content

[0005] The utility model aims to provide a dust suppression device for safe production of chemical industry, which can automatically clean the dust on the filter net, and the dust can be collected by the filter bag, thereby increasing the maintenance period of the device.

[0006] The technical solution adopted by a dust suppression device for chemical production safety disclosed in the utility model is:

[0007] The vents are connected to the air filter by the fan and the fan is connected to the first and second air filters, and the vents are connected to the air filter by the fan.

[0008] As a preferred embodiment, a central axis is extended from one side of one end of the first wind shield and one side of one end of the second wind shield, the central axis is rotatably connected to the first air duct, the central axis passes through the first air duct, a first gear and a second gear are provided in the gear box, the center of the first gear is fixedly connected to the central axis of the first wind shield, the center of the second gear is fixedly connected to the central axis of the second wind shield, a chain is sleeved on the outer sides of the first gear and the second gear, a motor is fixedly connected to the outer side of the gear box, and the output shaft of the motor passes through the gear box and is fixedly connected to the center of the second gear.

[0009] As a preferred embodiment, a first slide groove is provided at the edge of the first air outlet, a second slide groove is provided at the edge of the second air outlet, a first mounting piece is provided at the opening of the first filter bag, the first mounting piece is slidably inserted into the first slide groove, and a second mounting piece is provided at the opening of the second filter bag, the second mounting piece is slidably inserted into the second slide groove.

[0010] As a preferred embodiment, it also includes a box body, the air guide box is placed in the box body, the air inlet passes through the box body, a first receiving box and a second receiving box are arranged in the box body, the first receiving box and the second receiving box both pass through the box body, the first filter bag passes into the first receiving box, the second filter bag passes into the second receiving box, and the openings of the first receiving box and the second receiving box are both covered with shutters.

[0011] As a preferred solution, an installation groove is provided in the middle of the second air duct, and an expansion bracket is detachably installed in the installation groove. The expansion bracket is provided with a first limiting groove, a second limiting groove and a third limiting groove. The first filter is slidably inserted into the first limiting groove and fixed, the second filter is slidably inserted into the second limiting groove and fixed, and the fan is slidably inserted into the third limiting groove and fixed.

[0012] As a preferred solution, an inspection slot is provided on the box body, the expansion bracket is located in the inspection slot, and a cover plate is provided at the opening of the inspection slot.

[0013] As a preferred solution, the top of the box is rotatably connected to an air inlet pipe, and the air inlet is communicated with the air inlet pipe.

[0014] The beneficial effects of a dust suppression device for chemical production safety disclosed in the utility model are:

[0015] The air guide box inhales dusty air through the fan, and the dusty air enters the first air duct through the air inlet. The device will operate alternately in two modes:

[0016] In the first operating mode, the gear box drives the first wind shield and the second wind shield to rotate synchronously in the forward direction, so that the first wind shield covers the first air outlet, and the second wind shield covers one of the connecting points between the first air duct and the second air duct, and the air containing dust can only enter the second air duct through the other connecting point between the first air duct and the second air duct; after the air containing dust enters the second air duct, the dust in the air is intercepted by the first filter, and the filtered air blows away the dust on the second filter when passing through the second filter, cleaning the dust accumulated on the second filter, and the air carrying dust passes through the second air outlet into the second filter bag, and the second filter bag intercepts the dust cleaned from the second filter.

[0017] In the second operating mode, the gear box drives the first wind shield and the second wind shield to reverse synchronously, so that the first wind shield covers the other connection between the first air duct and the second air duct, and the second wind shield covers the second air outlet, and the air containing dust can only enter the second air duct through one of the connection between the first air duct and the second air duct; after the air containing dust enters the second air duct, the dust in the air is intercepted by the second filter, and the filtered air blows away the dust on the first filter when passing through the first filter, cleaning the dust accumulated on the first filter, and the air carrying dust passes through the first air outlet into the first filter bag, and the first filter bag intercepts the dust cleaned from the first filter.

[0018] Automatically clean the dust on the first filter and the second filter alternately, so that the dust can be collected in the first filter bag and the second filter bag respectively, to avoid the dust clogging on the first filter and the second filter, affecting the dust collection efficiency of the equipment and increasing the maintenance and cleaning cycle of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The utility model is a schematic structural diagram of a dust suppression device for safe production in chemical industry.

[0020] Figure 2 The utility model is a schematic diagram of the installation of a shutter and a cover plate of a dust suppression device for chemical safety production.

[0021] Figure 3 The utility model is a partial cross-sectional view of a box body of a dust suppression device for safe production in chemical industry.

[0022] Figure 4 The utility model is a schematic diagram of the installation of a first filter bag and a second filter bag of a dust suppression device for safe production in chemical industry.

[0023] Figure 5 The utility model is a partial cross-sectional view of a gear box of a dust suppression device for safe production in chemical industry.

[0024] Figure 6 The utility model is a partial cross-sectional view of an air guide box of a dust suppression device for safe production in chemical industry.

[0025] Figure 7 The utility model is a schematic diagram of the installation of an expansion bracket of a dust suppression device for chemical safety production.

[0026] Figure 8 This is the installation intention of the first filter screen, the fan and the second filter screen of a dust suppression device for chemical safety production of the utility model.

[0027] Fig. 9 The utility model is a schematic diagram of the air flow in the air guide box of a dust suppression device for chemical safety production.

[0028] Fig.10 The utility model is a schematic diagram of the air flow in the air guide box of a dust suppression device for chemical safety production. DETAILED DESCRIPTION

[0029] The present invention is further described and illustrated below in conjunction with specific embodiments and accompanying drawings:

[0030] Please refer to Figure 1-Figure 3 .

[0031] The utility model discloses a dust suppression device for chemical production safety, comprising a box body 1 and an air guide box 2;

[0032] The top of the box body 1 is rotatably connected with an air inlet pipe 11, which penetrates into the box body 1. By rotating the direction of the air inlet pipe 11, the air inlet pipe 11 of the device can inhale dusty air in a specified direction.

[0033] The air guide box 2 is placed inside the box body 1. A first receiving box 12 and a second receiving box 13 are provided inside the box body 1. The first receiving box 12 and the second receiving box 13 are respectively close to two ends of the box body 1. The first receiving box 12 and the second receiving box 13 both pass through the box body 1. The openings of the first receiving box 12 and the second receiving box 13 are both covered with shutters 131. The shutters 131 are detachably connected to the box body 1.

[0034] An inspection slot 14 is provided on one side of the box body 1 , and a cover plate 141 is provided at the opening of the inspection slot 14 . The cover plate 141 is detachably connected to the box body 1 .

[0035] Please refer to Figure 2-Figure 6 .

[0036] The air guide box 2 is composed of a first air duct 21 and a second air duct 23;

[0037] An air inlet 212 is provided at the top of the first air duct 21. The air inlet 212 passes through the box body 1 and is connected to the air inlet pipe 11. The air containing dust is introduced into the first air duct 21 through the air inlet pipe 11 and the air inlet 212 in sequence.

[0038] Further, the first wind shield 211 and the second wind shield 213 are rotatably connected at both ends of the first wind duct 21, and the first wind shield 211 and the second wind shield 213 are perpendicular to each other; a central axis is extended from one side of one end of the first wind shield 211 and one side of one end of the second wind shield 213, and the central axis is rotatably connected to the first wind duct 21, and the central axis passes through the first wind duct 21; a gear box 22 is provided on the air guide box 2, and the first wind shield 211 and the second wind shield 213 are both connected to the gear box 22;

[0039] Furthermore, a first gear 221 and a second gear 222 are provided in the gear box 22, the center of the first gear 221 is fixedly connected to the central axis of the first wind shield 211, the center of the second gear 222 is fixedly connected to the central axis of the second wind shield 213, and a chain 223 is sleeved on the outer sides of the first gear 221 and the second gear 222; a motor 224 is fixedly connected to the outer side of the gear box 22, and the output shaft of the motor 224 penetrates into the gear box 22 and is fixedly connected to the center of the second gear 222; the motor 224 drives the second gear 222 to rotate, and the second gear 222 drives the first gear 221 to rotate synchronously through the chain 223, and the first gear 221 and the second gear 222 respectively drive the first wind shield 211 and the second wind shield 213 to rotate synchronously in the first air duct 21.

[0040] The two ends of the second air duct 23 are respectively connected with the two ends of the first air duct 21. The second air duct 23 is provided with a first air outlet 231 and a second air outlet 233. The first air outlet 231 and the second air outlet 233 are respectively close to the first wind shield 211 and the second wind shield 213. The first wind shield 211 shields the first air outlet 231, and the second wind shield 213 shields one of the connecting points between the first air duct 21 and the second air duct 23.

[0041] Furthermore, a first filter bag 3 is installed on the first air outlet 231, and the first filter bag 3 penetrates into the first storage box 12. Two symmetrical first slide grooves 232 are provided at the edge of the first air outlet 231, and a first mounting member 31 is provided at the opening of the first filter bag 3. In this embodiment, the first mounting member 31 is preferably a rectangular hollow frame structure, and the two sides of the first mounting member 31 are respectively slid into the adjacent first slide grooves 232; when the dust in the first filter bag 3 is full, the shutter 131 provided at the opening of the first storage box 12 is removed, and the first filter bag 3 is pulled to make the first mounting member 31 slide out of the first slide groove 232, and the first mounting member 31 is reinstalled into the first slide groove 232 after the dust in the first filter bag 3 is cleaned;

[0042] Furthermore, a second filter bag 4 is installed on the second air outlet 233, and the second filter bag 4 is inserted into the second receiving box 13. Two symmetrical second slide grooves 234 are provided at the edge of the second air outlet 233, and a second mounting member 41 is provided at the opening of the second filter bag 4. In this embodiment, the second mounting member 41 is preferably a rectangular hollow frame structure, and the two sides of the second mounting member 41 are respectively slid into the adjacent second slide grooves 234; when the second filter bag 4 is full of dust, the shutter 131 provided at the opening of the second receiving box 13 is removed, and the second filter bag 4 is pulled to allow the second mounting member 41 to slide out of the second slide groove 234, and the second mounting member 41 is reinstalled into the second slide groove 234 after the dust in the second filter bag 4 is cleaned.

[0043] Please refer to Figure 6-Figure 8 .

[0044] The second air duct 23 is provided with a first filter 511, a fan 531 and a second filter 521. A mounting groove 235 is provided in the middle of the second air duct 23. An extension bracket 5 is detachably installed in the mounting groove 235. The extension bracket 5 is located in the inspection groove 14. A first limiting groove 51, a second limiting groove 52 and a third limiting groove 53 are provided on the extension bracket 5. The first filter 511 is slidably inserted into the first limiting groove 51 and fixed. The second filter 521 is slidably inserted into the second limiting groove 52 and fixed. The fan 531 is slidably inserted into the third limiting groove 53 and fixed. The fan 531 is located between the first filter 511 and the second filter 521. The extension bracket 5 is slidably inserted into the mounting groove 235. The extension bracket 5 seals the opening of the mounting groove 235. The first filter 511 and the second filter 521 both block the second air duct 23.

[0045] When the first filter 511, the fan 531 or the second filter 521 is damaged, remove the cover 141, pull the expansion bracket 5 out of the second air duct 23 and the inspection slot 14 in turn, remove the damaged first filter 511, the fan 531 or the second filter 521 from the expansion bracket 5, replace it with a new first filter 511, the fan 531 or the second filter 521, push the expansion bracket 5 into the second air duct 23 through the inspection slot 14, and cover the cover 141 in the inspection slot 14 to complete the maintenance of the first filter 511, the fan 531 and the second filter 521.

[0046] Please refer to Figure 9-10 .

[0047] The device has two operating modes to achieve automatic alternating cleaning of the first filter 511 and the second filter 521:

[0048] like Fig. 9 As shown, in the first operation mode, the gear box 22 is running, and the motor 224 drives the first gear 221 and the second gear 222 to rotate forward synchronously, so that the first wind shield 211 and the second wind shield 213 rotate forward, so that the first wind shield 211 shields the first air outlet 231, and the second wind shield 213 shields one of the connecting points between the first air duct 21 and the second air duct 23. After the air with dust enters the first air duct 21, the air with dust can only enter the second air duct 23 through the other connecting point between the first air duct 21 and the second air duct 23. In the second air duct 23; the first filter 511 intercepts the dust carried in the air, the air is filtered by the first filter 511, and the air passes through the second filter 521 under the push of the fan 531, and the dust accumulated on the second filter 521 is blown away, thereby achieving the effect of cleaning the second filter 521; the air drives the dust on the second filter 521 through the second air outlet 233 into the second filter bag 4, the second filter bag 4 intercepts the dust on the second filter 521, and the air passes through the second filter bag 4 and is discharged from the second storage box 13 to the outside of the box body 1.

[0049] like Fig.10As shown, in the second operation mode, the gear box 22 is running, and the motor 224 drives the first gear 221 and the second gear 222 to rotate in reverse synchronously, so that the first wind shield 211 and the second wind shield 213 are reversed, so that the first wind shield 211 shields the other connection between the first air duct 21 and the second air duct 23, and the second wind shield 213 shields the second air outlet 233. After the air with dust enters the first air duct 21, the air with dust can only enter the second air duct 21 through one of the connection points between the first air duct 21 and the second air duct 23. In the second air duct 23; the second filter 521 intercepts the dust carried in the air, the air is filtered by the second filter 521, and the air passes through the first filter 511 under the push of the fan 531, and the dust accumulated on the first filter 511 is blown away, so as to achieve the effect of cleaning the first filter 511; the air drives the dust on the first filter 511 through the first air outlet 231 into the first filter bag 3, the first filter bag 3 intercepts the dust on the first filter 511, and the air passes through the first filter bag 3 and is discharged from the first receiving box 12 to the outside of the box body 1.

[0050] The utility model provides a dust suppression device for chemical production safety. The air guide box sucks in dusty air through a fan, and the dusty air enters the first air duct through the air inlet. The device has two modes of alternating operation:

[0051] In the first operating mode, the gear box drives the first wind shield and the second wind shield to rotate synchronously in the forward direction, so that the first wind shield covers the first air outlet, and the second wind shield covers one of the connecting points between the first air duct and the second air duct, and the air containing dust can only enter the second air duct through the other connecting point between the first air duct and the second air duct; after the air containing dust enters the second air duct, the dust in the air is intercepted by the first filter, and the filtered air blows away the dust on the second filter when passing through the second filter, cleaning the dust accumulated on the second filter, and the air carrying dust passes through the second air outlet into the second filter bag, and the second filter bag intercepts the dust cleaned from the second filter.

[0052] In the second operating mode, the gear box drives the first wind shield and the second wind shield to reverse synchronously, so that the first wind shield covers the other connection between the first air duct and the second air duct, and the second wind shield covers the second air outlet, and the air containing dust can only enter the second air duct through one of the connection between the first air duct and the second air duct; after the air containing dust enters the second air duct, the dust in the air is intercepted by the second filter, and the filtered air blows away the dust on the first filter when passing through the first filter, cleaning the dust accumulated on the first filter, and the air carrying dust passes through the first air outlet into the first filter bag, and the first filter bag intercepts the dust cleaned from the first filter.

[0053] Automatically clean the dust on the first filter and the second filter alternately, so that the dust can be collected in the first filter bag and the second filter bag respectively, to avoid the dust clogging on the first filter and the second filter, affecting the dust collection efficiency of the equipment and increasing the maintenance and cleaning cycle of the equipment.

[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A dust suppression device for chemical production safety, characterized in that: Including air guide box; The air guide box is composed of a first air duct and a second air duct; The two ends of the second air duct are respectively connected with the two ends of the first air duct, the first air duct is provided with an air inlet, the two ends of the first air duct are respectively rotatably connected with a first wind shield and a second wind shield, the first wind shield and the second wind shield are perpendicular to each other, the air guide box is provided with a gear box, and the first wind shield and the second wind shield are both connected to the gear box; The second air duct is provided with a first air outlet and a second air outlet, the first air outlet and the second air outlet are respectively close to a first wind shield and a second wind shield, the first wind shield shields the first air outlet, the second wind shield shields one of the connecting parts between the first air duct and the second air duct, the first air outlet and the second air outlet are respectively installed with a first filter bag and a second filter bag, the second air duct is provided with a first filter screen, a fan and a second filter screen, the fan is located between the first filter screen and the second filter screen, and the first filter screen and the second filter screen both block the second air duct.

2. A dust suppression device for chemical production safety as claimed in claim 1, characterized in that: A central axis extends from one side of one end of the first wind shield and one side of one end of the second wind shield, the central axis is rotatably connected to the first air duct, the central axis passes through the first air duct, a first gear and a second gear are provided in the gear box, the center of the first gear is fixedly connected to the central axis of the first wind shield, the center of the second gear is fixedly connected to the central axis of the second wind shield, a chain is sleeved on the outer sides of the first gear and the second gear, a motor is fixedly connected to the outer side of the gear box, and the output shaft of the motor passes through the gear box and is fixedly connected to the center of the second gear.

3. A dust suppression device for chemical production safety as claimed in claim 2, characterized in that: A first slide groove is provided at the edge of the first air outlet, a second slide groove is provided at the edge of the second air outlet, a first mounting piece is provided at the opening of the first filter bag, the first mounting piece is slidably inserted into the first slide groove, a second mounting piece is provided at the opening of the second filter bag, the second mounting piece is slidably inserted into the second slide groove.

4. A dust suppression device for chemical production safety as claimed in claim 3, characterized in that: It also includes a box body, the air guide box is placed in the box body, the air inlet passes through the box body, a first receiving box and a second receiving box are arranged in the box body, the first receiving box and the second receiving box both pass through the box body, the first filter bag passes through the first receiving box, the second filter bag passes through the second receiving box, and the openings of the first receiving box and the second receiving box are both covered with shutters.

5. A dust suppression device for chemical production safety as claimed in claim 4, characterized in that: An installation groove is provided in the middle of the second air duct, and an expansion bracket is detachably installed in the installation groove. The expansion bracket is provided with a first limiting groove, a second limiting groove and a third limiting groove. The first filter is slidably inserted into the first limiting groove and fixed, the second filter is slidably inserted into the second limiting groove and fixed, and the fan is slidably inserted into the third limiting groove and fixed.

6. A dust suppression device for chemical production safety as claimed in claim 5, characterized in that: An inspection slot is provided on the box body, the expansion bracket is located in the inspection slot, and a cover plate is provided at the opening of the inspection slot.

7. A dust suppression device for chemical production safety as claimed in claim 6, characterized in that: The top of the box body is rotatably connected with an air inlet pipe, and the air inlet is communicated with the air inlet pipe.