Thermoplastic forming tool for ventilation pipe of automobile air conditioner

By designing a complete set of mechanical equipment, the ventilation duct roughness of the car silencer shell is automatically processed, and the problems of low efficiency and high manpower consumption in the existing technology are solved, and an efficient and automated processing process is achieved.

CN222768954UActive Publication Date: 2025-04-18LIAOYUAN JOYSON AUTOMOTIVE ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421340648.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-04-18
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

In the prior art, when processing the car muffler housing, multiple equipment and manpower are required to complete the hot melt adhesion and molding process, which is inefficient and labor-consuming.

Method used

A complete set of mechanical equipment is designed, including a robot, a workbench and a variety of tooling. Through the robot, the crude embryo of the ventilation duct is grasped and processed, cooling and hardening, cutting off excess parts and punching processes are achieved, forming a complete car muffler shell.

Benefits of technology

The automated process of ventilation ducts from blow molding to molding is realized, reducing manpower demand, improving work efficiency, and ensuring the quality and consistency of the finished product.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a thermoplastic forming tool for an automobile air conditioner vent pipe and belongs to the technical field of automobile part machining. The utility model aims to provide the thermoplastic forming tool for the ventilation pipe of the automobile air conditioner, which is used for cutting redundant parts at two ends of a rough blank of the ventilation pipe and forming a hole for mounting a sensor through a whole set of mechanical equipment. The device comprises a manipulator mechanism and workbenches, a ventilation pipe grabbing mechanism is installed on a manipulator of the manipulator mechanism, and a semi-finished product ventilation pipe end cooling tool, a semi-finished product ventilation pipe two-end cutting tool and a ventilation pipe punching tool are arranged on the three workbenches respectively. According to the utility model, the air conditioner pipe can be molded from blow molding to molding through a set of mechanical tool, and a plurality of manpower and a plurality of devices are not needed, so that the manpower is saved, and the working efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile parts processing. Background Art

[0002] The car muffler shell is a plastic part. For the convenience of processing, it is generally divided into two parts ( Figure 8 ), is divided into M end and N end. After the two parts are processed, they need to be glued together by hot melt to form a complete automobile muffler shell. Summary of the invention

[0003] The utility model aims to provide a thermoplastic forming tool for automobile air-conditioning ventilation pipes, which can cut off the redundant parts at both ends of the ventilation pipe rough blank and open a sensor installation hole through a complete set of mechanical equipment.

[0004] The utility model comprises a manipulator mechanism and a workbench. A ventilation pipe grabbing mechanism is installed on the manipulator mechanism. On three workbenches are respectively a semi-finished ventilation pipe end cooling tool, a semi-finished ventilation pipe end cutting tool and a ventilation pipe punching tool;

[0005] Cooling fixture for the end of semi-finished ventilation pipe: four cooling mechanism guide columns are fixed at the four corners of the cooling mechanism workbench, a cooling mechanism top plate is fixedly installed on the top of the cooling mechanism guide columns, and a cooling mechanism lifting plate is installed on the cooling mechanism guide columns through a cooling mechanism guide sleeve; the cooling mechanism lifting cylinder body is fixed on the cooling mechanism top plate, the cooling mechanism lifting cylinder piston rod passes through the cooling mechanism top plate, and the top is fixedly installed with the cooling mechanism lifting plate; corresponding ventilation pipe upper cooling mold and ventilation pipe lower cooling mold are respectively installed on the cooling mechanism lifting plate and the cooling mechanism workbench, the ventilation pipe upper cooling mold and the ventilation pipe lower cooling mold are hollow inside, and are connected with the cooling water tank through the water inlet and outlet;

[0006] The tooling for cutting off both ends of the semi-finished ventilation pipe: divided into an X-end cutting mechanism and a Y-end cutting mechanism, both of which are installed on the cutting mechanism workbench;

[0007] X-end cutting mechanism: the X-end cutting mechanism bracket is fixedly mounted on the cutting mechanism workbench, a track limiting hole is opened on the X-end cutting mechanism bracket, the cylinder body of the X-end cutting mechanism cylinder is fixed on the X-end cutting mechanism bracket, a sliding connecting rod is fixedly mounted on the front end of the piston rod of the X-end cutting mechanism cylinder, the sliding connecting rod passes through the track limiting hole and is connected to the longitudinal cutter bracket, a slide rail sleeve is mounted on the back of the longitudinal cutter bracket, a slide rail is arranged on the X-end cutting mechanism bracket, the slide rail sleeve is matched with the slide rail and mounted, and an X-end cutter is mounted on the longitudinal cutter bracket; an X-end cutting mechanism stand is mounted on the cutting mechanism workbench near the X-end cutter side, an X-end cutting mechanism mounting plate is mounted on the top of the X-end cutting mechanism stand through an X-end cutting mechanism mounting block, the cylinder body of the X-end cutting mechanism lifting cylinder is fixedly mounted on the X-end cutting mechanism mounting plate, an X-end cutting mechanism movable clamping frame is mounted on the piston rod end of the X-end cutting mechanism lifting cylinder (, and an X-end cutting mechanism fixed clamping frame is mounted on the cutting mechanism workbench corresponding to the X-end cutting mechanism movable clamping frame;

[0008] Y-end cutting mechanism: the bottom end of the Y-end cutting mechanism stand is fixed on the cutting mechanism workbench, the upper end is installed with a Y-end cutting mechanism mounting plate through a mounting block, the cylinder body of the Y-end cutting mechanism cylinder is fixedly installed on the Y-end cutting mechanism mounting plate, the piston rod end of the Y-end cutting mechanism cylinder is installed with a Y-end cutting mechanism movable clamping frame, and the cutting mechanism workbench corresponding to the Y-end cutting mechanism movable clamping frame is installed with a Y-end cutting mechanism fixed clamping frame; the cutting mechanism workbench on the side of the Y-end cutting mechanism fixed clamping frame is installed with a Y-end cutting knife holder, the upper end of the Y-end cutting knife holder is a Y-end cutting knife guide sleeve, the Y-end cutting knife is inserted into the Y-end cutting knife guide sleeve, the rear end of the Y-end cutting knife is connected to the piston rod of the Y-end cutting knife cylinder, and the cylinder body of the Y-end cutting knife cylinder is fixed on the cutting mechanism workbench through a bracket;

[0009] Ventilation duct punching tooling: the lower end of the punching mechanism column is fixedly installed on the punching mechanism workbench, the punching mechanism upper support plate is installed on the top of the punching mechanism column, the punching mechanism cylinder body is fixedly installed on the punching mechanism upper support plate, the punching mechanism cylinder piston rod passes through the punching mechanism upper support plate, and is installed with a punching mechanism connecting block, a punching mechanism guide plate is fixedly installed under the punching mechanism connecting block, and a punching knife is installed in the middle of the punching mechanism guide plate; a punching mechanism guide rod is fixedly installed on the ventilation duct waist pressing upper die, the punching mechanism guide rod passes through the guide hole on the punching mechanism guide plate, and a guide rod card is installed at the end, a punching mechanism reset spring is sleeved on the punching mechanism guide rod between the ventilation duct waist pressing upper die and the punching mechanism guide plate, and a punching knife perforation is opened on the ventilation duct waist pressing upper die corresponding to the punching knife; a ventilation duct waist pressing lower die is installed on the punching mechanism workbench corresponding to the ventilation duct waist pressing upper die position;

[0010] Ventilation pipe grabbing mechanism: the manipulator mounting seat is installed on the grabbing mechanism mounting plate, and two sets of ventilation pipe clamping mechanisms are installed under the grabbing mechanism mounting plate; Ventilation pipe clamping mechanism: the cylinder body of the two-way cylinder is installed on the grabbing mechanism mounting plate, and the piston rods at both ends of the two-way cylinder are respectively installed with a left clamp connecting plate and a right clamp connecting plate, and the left clamp and the right clamp are respectively installed on the left clamp connecting plate and the right clamp connecting plate.

[0011] The utility model has a limiting rod installed on a lifting plate of a cooling mechanism.

[0012] The utility model has a ventilation pipe waist support mold installed on a cooling mechanism workbench corresponding to the middle of the ventilation pipe.

[0013] The utility model has a punching tool guide rod fixedly mounted on a punching mechanism guide plate, and the punching tool guide rod is inserted into a guide hole on an upper supporting plate of the punching mechanism.

[0014] The utility model can blow and mold the air-conditioning pipe through a set of mechanical tooling, and does not need multiple manpower and multiple equipment to complete, which saves manpower and greatly improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the layout diagram of the entire tooling set of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall structure of the cooling tooling for the end of the semi-finished ventilation pipe of the utility model;

[0017] Figure 3 This is a partial enlarged view of the cooling mechanism of the cooling tooling at the end of the semi-finished ventilation pipe of the utility model;

[0018] Figure 4 It is a schematic diagram of the lower cooling mechanism of the cooling tooling for cooling the end of the semi-finished ventilation pipe of the utility model;

[0019] Figure 5 This is a schematic diagram of the overall structure of the tooling for cutting off both ends of the semi-finished ventilation pipe of the utility model;

[0020] Figure 6 It is a schematic diagram of the left side structure of the X-end cutting mechanism of the utility model;

[0021] Figure 7 It is a schematic diagram of the right side structure of the X-end cutting mechanism of the utility model;

[0022] Figure 8 This is a three-dimensional structural diagram of the Y-end cutting mechanism of the utility model;

[0023] Fig. 9 This is a front structural diagram of the Y-end cutting mechanism of the utility model;

[0024] Fig.10 This is a schematic diagram of the structure of the ventilation pipe punching tooling of the utility model;

[0025] Fig.11 This is a schematic diagram of the structure of the ventilation pipe grabbing mechanism installed on the manipulator of the utility model;

[0026] Fig.12 This is a schematic diagram of the rough draft of the ventilation pipe blow-molded by the blow molding machine;

[0027] Fig.13 It is a schematic diagram of a finished ventilation pipe processed by the utility model. DETAILED DESCRIPTION

[0028] The utility model comprises a manipulator mechanism 4 and a workbench. The manipulator mechanism 4 is equipped with a ventilation pipe grabbing mechanism. On the three workbenches are a semi-finished ventilation pipe end cooling tool 2, a semi-finished ventilation pipe end cutting tool 1 and a ventilation pipe punching tool 5. Figure 1 , the manipulator in the manipulator mechanism 4 is an existing manipulator arm, Figure 1 What is shown in the figure is a demonstration diagram of grabbing the ventilation pipe from the semi-finished ventilation pipe end cutting tool 1 to the ventilation pipe punching tool 5. After the mechanical arm is equipped with the ventilation pipe grabbing mechanism, the cooled ventilation pipe rough blank is first grabbed from the semi-finished ventilation pipe end cooling tool 2 to the semi-finished ventilation pipe end cutting tool 1. After the semi-finished ventilation pipe end cutting tool 1 cuts off the excess parts at both ends, it is grabbed to the ventilation pipe punching tool 5. Through this process, only one person is needed to place the blow-molded ventilation pipe rough blank on the semi-finished ventilation pipe end cooling tool 2. Therefore, the overall processing process only requires one person to place the ventilation pipe rough blank and observe whether there are any errors in the working process. The workbench is three work surfaces for placing the semi-finished ventilation pipe end cooling tool 2, the semi-finished ventilation pipe end cutting tool 1 and the ventilation pipe punching tool 5 of the utility model.

[0029] Semi-finished ventilation pipe end cooling tool 2: Four cooling mechanism guide columns 201 are fixed at the four corners of the cooling mechanism workbench 206, and a cooling mechanism top plate 204 is fixedly installed on the top of the cooling mechanism guide column 201. A cooling mechanism lifting plate 203 is installed on the cooling mechanism guide column 201 through a cooling mechanism guide sleeve 202; a cooling mechanism lifting cylinder body 205 is fixed on the cooling mechanism top plate 204, and a cooling mechanism lifting cylinder piston rod 211 passes through the cooling mechanism top plate 204, and the top is fixedly installed with the cooling mechanism lifting plate 203; corresponding ventilation pipe upper cooling mold 210 and ventilation pipe lower cooling mold 207 are respectively installed on the cooling mechanism lifting plate 203 and the cooling mechanism workbench 206, and the ventilation pipe upper cooling mold 210 and the ventilation pipe lower cooling mold 207 are hollow inside and are connected to the cooling water tank through the water inlet and outlet 209; see Figure 2-Figure 4 There are two sets of upper cooling molds 210 and lower cooling molds 207 for the ventilation duct, which correspond to the two ends of the ventilation duct rough blank (semi-finished ventilation duct) respectively. After the two sets of upper cooling molds 210 and lower cooling molds 207 for the ventilation duct are buckled, the ventilation duct rough blank can be closed and clamped in the groove of the mold. Then, cooling circulating water is introduced into the upper cooling mold 210 and the lower cooling mold 207 for the ventilation duct, and the two ends of the ventilation duct rough blank just taken out are cooled and hardened through the upper cooling mold 210 and the lower cooling mold 207 for the ventilation duct (because the ventilation duct rough blank still contains residual heat when it is just taken out of the blow molding machine and is relatively soft, it is very easy to deform if it is directly cut off, thereby affecting the quality of the finished ventilation duct). First, place the two ends of the ventilation duct rough blank correspondingly on the lower cooling mold 207 of the ventilation duct, and then the cooling mechanism lifting cylinder body 205 starts to work, and its piston rod pushes the cooling mechanism lifting plate 203 to move downward until the upper cooling mold 210 of the ventilation duct is completely consistent with the lower cooling mold 207 of the ventilation duct, and the two ends of the ventilation duct rough blank are completely sealed between the upper cooling mold 210 of the ventilation duct and the lower cooling mold 207 of the ventilation duct. After the two ends of the ventilation duct rough blank are cooled and hardened, the piston rod of the cooling mechanism lifting cylinder body 205 moves the cooling mechanism lifting plate 203 upward. After the upper cooling mold 210 of the ventilation duct and the lower cooling mold 207 of the ventilation duct are completely separated, the ventilation duct grasping mechanism on the robot grasps the ventilation duct rough blank after the cooling and hardening at both ends and sends it to the semi-finished ventilation duct two ends cutting tool 1.

[0030] The semi-finished ventilation pipe both ends cutting tool 1: It is divided into an X-end cutting mechanism 101 and a Y-end cutting mechanism 102, and both the X-end cutting mechanism 101 and the Y-end cutting mechanism 102 are installed on a cutting mechanism workbench 103; because the ventilation pipe is at different angles at both ends in order to match the shape of the vehicle body, in order to match the angle cutting accuracy, the X-end cutting mechanism 101 is a vertical cutter, and the Y-end cutting mechanism 102 is an oblique cutter, see details Figure 5 .

[0031] X-end cutting mechanism 101: X-end cutting mechanism bracket 10105 is fixedly installed on the cutting mechanism workbench 103, and a track limiting hole 10114 is opened on the X-end cutting mechanism bracket 10105. The cylinder body of the X-end cutting mechanism cylinder 10101 is fixed on the X-end cutting mechanism bracket 10105. The front end of the piston rod of the X-end cutting mechanism cylinder 10101 is fixedly installed with a sliding connecting rod 10102, and the sliding connecting rod 10102 passes through the track limiting hole 10114 and is connected to the longitudinal cutter bracket 10103. A slide rail sleeve 10113 is installed on the back of the longitudinal cutter bracket 10103. There is a slide rail 10104 on the X-end cutting mechanism bracket 10105, and the slide rail sleeve 10113 is installed to match the slide rail 10104. An X-end cutter 10112 is installed on the cutter bracket 10103; an X-end cutting mechanism stand 10111 is installed on the cutting mechanism workbench 103 close to the X-end cutter 10112, and an X-end cutting mechanism mounting plate 10106 is installed on the top of the X-end cutting mechanism stand 10111 through an X-end cutting mechanism mounting block 10109, the cylinder body of the X-end cutting mechanism lifting cylinder 10107 is fixedly installed on the X-end cutting mechanism mounting plate 10106, and an X-end cutting mechanism movable clamping frame 10108 is installed on the piston rod end of the X-end cutting mechanism lifting cylinder 10107, and an X-end cutting mechanism fixed clamping frame 10110 is installed on the cutting mechanism workbench 103 corresponding to the X-end cutting mechanism movable clamping frame 10108.

[0032] See Figure 6 and Figure 7 , the X-end of the ventilation pipe rough blank is placed on the matching groove of the X-end cutting mechanism fixed clamping frame 10110, and the X-end cutting mechanism lifting cylinder 10107 works, and its piston rod pushes the X-end cutting mechanism movable clamping frame 10108 to move downward, until the groove of the X-end cutting mechanism movable clamping frame 10108 corresponds to the upper side of the X-end of the ventilation pipe rough blank, and the X-end cutting mechanism movable clamping frame 10108 is docked with the X-end cutting mechanism lifting cylinder 10107, and the X-end of the ventilation pipe rough blank is clamped in the groove between the X-end cutting mechanism movable clamping frame 10108 and the X-end cutting mechanism lifting cylinder 10107, and the clamping part is the retained part of the ventilation pipe rough blank X, and the part to be cut extends between the X-end cutting mechanism bracket 10105 and the X-end cutting mechanism clamping frame (the X-end cutting mechanism movable clamping frame 10108 and the X-end cutting mechanism fixed clamping frame 10110);

[0033] Then the X-end cutting mechanism cylinder 10101 works, and the piston rod of the X-end cutting mechanism cylinder 10101 simultaneously moves the sliding connecting rod 10102, the longitudinal cutter bracket 10103, and the X-end cutter 10112 forward along the slide rail 10104 (the X-end cutter 10112 is close to the inner side of the X-end cutting mechanism clamping frame, and the position is just able to cut off the excess part of the X-end of the ventilation pipe rough blank), and the excess part of the X-end of the ventilation pipe rough blank is cut off.

[0034] Y-end cutting mechanism 102: The bottom end of the Y-end cutting mechanism stand 10207 is fixed on the cutting mechanism workbench 103, and the upper end is installed with a Y-end cutting mechanism mounting plate 10208 through a mounting block, the cylinder body of the Y-end cutting mechanism cylinder 10201 is fixedly installed on the Y-end cutting mechanism mounting plate 10208, and the piston rod end of the Y-end cutting mechanism cylinder 10201 is installed with a Y-end cutting mechanism movable clamping frame 10202, and the Y-end cutting mechanism movable clamping frame 10202 is installed on the cutting mechanism workbench 103. The cutting mechanism is fixed with a clamping frame 10203; a Y-end cutting tool holder 10204 is installed on the cutting mechanism workbench 103 on the side of the Y-end cutting mechanism fixed clamping frame 10203, the upper end of the Y-end cutting tool holder 10204 is a Y-end cutting tool guide sleeve 10206, the Y-end cutting knife 10209 is inserted into the Y-end cutting knife guide sleeve 10206, the rear end of the Y-end cutting knife 10209 is connected to the piston rod of the Y-end cutting knife cylinder 10205, and the cylinder body of the Y-end cutting knife cylinder 10205 is fixed on the cutting mechanism workbench 103 through a bracket.

[0035] See Figure 8 and Fig. 9 , the Y end of the ventilation pipe rough blank is placed in the groove on the fixed clamping frame 10203 of the Y end cutting mechanism, and the Y end cutting mechanism cylinder 10201 works, and its piston rod moves downward with the Y end cutting mechanism movable clamping frame 10202 until it cooperates with the Y end cutting mechanism cylinder 10201 to clamp the Y end of the ventilation pipe rough blank, and at the same time, the excess part of the Y end of the ventilation pipe rough blank is located on the upper side of the Y end cutting mechanism clamping frame (the Y end cutting mechanism movable clamping frame 10202 and the Y end cutting mechanism fixed clamping frame 10203); the Y end cutting knife cylinder 10205 works, and its piston rod pushes the Y end cutting knife 10209 to move forward with the Y end cutting knife guide sleeve 10206 as the guide limit until the excess part of the Y end of the ventilation pipe rough blank is cut off.

[0036] Since the X-end and Y-end of the rough ventilation pipe are cooled and hardened in the semi-finished ventilation pipe end cooling tool 2, the two ends of the ventilation pipe after cutting will not be deformed when the X-end cutting mechanism 101 and the Y-end cutting mechanism 102 are cutting.

[0037] Ventilation pipe punching tool 5: the lower end of the punching mechanism column 505 is fixedly installed on the punching mechanism workbench 506, the punching mechanism upper support plate 503 is installed on the top of the punching mechanism column 505, the punching mechanism cylinder 501 cylinder body is fixedly installed on the punching mechanism upper support plate 503, the punching mechanism cylinder 501 piston rod passes through the punching mechanism upper support plate 503, and is installed with a punching mechanism connecting block 511, the punching mechanism guide plate 510 is fixedly installed under the punching mechanism connecting block 511, and a punching knife 504 is installed in the middle of the punching mechanism guide plate 510; the ventilation pipe waist is pressed against the upper die A punching mechanism guide rod 512 is fixedly installed on 508, and the punching mechanism guide rod 512 passes through the guide hole on the punching mechanism guide plate 510, and a guide rod card 513 is installed on the end, and a punching mechanism reset spring 509 is installed on the punching mechanism guide rod 512 between the ventilation duct waist pressing upper mold 508 and the punching mechanism guide plate 510, and a punching knife perforation 514 is opened on the ventilation duct waist pressing upper mold 508 corresponding to the punching knife 504; a ventilation duct waist pressing lower mold 507 is installed on the punching mechanism workbench 506 at the position corresponding to the ventilation duct waist pressing upper mold 508.

[0038] See Fig.10 The punching mechanism upper support plate 503 and two punching mechanism columns 505 form a gantry. The ventilation pipe to be punched is cut from both ends of the semi-finished ventilation pipe by the ventilation pipe grabbing mechanism. The tooling 1 cuts off the excess parts at both ends and is grabbed, and placed in the groove of the ventilation pipe waist pressing lower die 507. The punching mechanism cylinder 501 works, and the piston rod of the punching mechanism cylinder 501 pushes the punching mechanism connecting block 511, the punching mechanism guide plate 510 and the installation mechanism under the punching mechanism guide plate 510 to move downward synchronously until the groove of the ventilation pipe waist pressing upper die 508 is pressed on the ventilation pipe, and cooperates with the ventilation pipe waist pressing lower die 507 to clamp the position. At this time, the ventilation pipe waist pressing die (ventilation pipe waist pressing upper die 508 and ventilation pipe waist pressing lower die 507) clamps and fixes the ventilation pipe shell, and the ventilation pipe that needs to be punched The position of the hole just corresponds to the position of the punching knife perforating hole 514. At this time, the punching mechanism cylinder 501 continues to work, and the waist of the ventilation pipe presses the upper mold 508 and remains stationary, and the punching mechanism guide plate 510 continues to descend with the punching knife 504 (at this time, the punching mechanism reset spring 509 is compressed, and the punching mechanism guide rod 512 extends along the guide hole of the punching mechanism guide plate 510). The punching knife 504 passes through the punching knife perforation 514 until the ventilation pipe N position is punched into the required hole. The punching mechanism cylinder 501 works in the reverse direction to release the clamping of the ventilation pipe. During the gradual ascent, the waist of the ventilation pipe presses the upper mold 508, the punching mechanism reset spring 509, the punching mechanism guide rod 512, etc. are all restored to the initial position ( Fig.10Position). The groove of the lower mold 507 for pressing the waist of the ventilation pipe matches the lower side of the ventilation pipe shell at the hole position N of the ventilation pipe, and the groove of the upper mold 508 for pressing the waist of the ventilation pipe matches the upper side of the ventilation pipe shell at the hole position N of the ventilation pipe. In this way, the lower mold 507 for pressing the waist of the ventilation pipe and the upper mold 508 for pressing the waist of the ventilation pipe can clamp the ventilation pipe.

[0039] Ventilation pipe grabbing mechanism: the manipulator mounting seat 40101 is installed on the grabbing mechanism mounting plate 40102, and two sets of ventilation pipe clamping mechanisms are installed under the grabbing mechanism mounting plate 40102; Ventilation pipe clamping mechanism: the cylinder body of the two-way cylinder 40103 is installed on the grabbing mechanism mounting plate 40102, and the left clamping jaw connecting plate 40104 and the right clamping jaw connecting plate 40105 are respectively installed on the piston rods at both ends of the two-way cylinder 40103, and the left clamping jaw 40107 and the right clamping jaw 40106 are respectively installed on the left clamping jaw connecting plate 40104 and the right clamping jaw connecting plate 40105.

[0040] See Fig.11 The manipulator mounting seat 40101 is a component that is installed in conjunction with the end of the manipulator (mechanical arm). Two sets of clamping and grasping mechanisms with the same structure are installed on the ventilation pipe grasping mechanism. The two sets of clamping and grasping mechanisms respectively complete the grasping or releasing of the ventilation pipe through the opening and closing of the left clamping jaw 40107 and the right clamping jaw 40106. The opening and closing of the left clamping jaw 40107 and the right clamping jaw 40106 are completed by the extension and retraction of the piston rods on both sides of the two-way cylinder 40103. The so-called two-way cylinder 40103 has piston rods on both sides. The two piston rods move synchronously, and the left clamping jaw 40107 and the right clamping jaw 40106 are extended and retracted to make coordinated movements.

[0041] The utility model is provided with a limit rod 208 on the cooling mechanism lifting plate 203. The limit rod 208 is a preset limit position when the upper cooling mold 210 of the ventilation pipe and the lower cooling mold 207 of the ventilation pipe are buckled.

[0042] The utility model installs a ventilating duct waist support mold 212 on the cooling mechanism workbench 206 corresponding to the middle of the ventilating duct. When the ventilating duct rough blank is cooled, the two ends are respectively placed between two sets of limiting ventilating duct upper cooling molds 210 and ventilating duct lower cooling molds 207, and the middle waist of the ventilating duct rough blank is supported by the ventilating duct waist support mold 212 to prevent the waist of the ventilating duct rough blank from collapsing when the two ends are cooled.

[0043] The utility model has a punching tool guide rod 502 fixedly mounted on the punching mechanism guide plate 510, and the punching tool guide rod 502 is inserted into the guide hole on the punching mechanism upper support plate 503. The punching tool guide rod 502 can slide up and down in the guide hole on the punching mechanism upper support plate 503, and through this guide rod, the punching mechanism guide plate 510 can be made to move more smoothly when moving up and down.

Claims

1. A thermoplastic molding tool for automobile air conditioning ventilation pipes, comprising a manipulator mechanism (4) and a workbench, characterized in that: A ventilation pipe grasping mechanism is installed on the manipulator mechanism (4), and on three workbenches are respectively a semi-finished ventilation pipe end cooling tool (2), a semi-finished ventilation pipe end cutting tool (1) and a ventilation pipe punching tool (5); Semi-finished ventilation pipe end cooling tooling (2): four cooling mechanism guide columns (201) are fixed at the four corners of the cooling mechanism workbench (206); a cooling mechanism top plate (204) is fixedly installed on the top of the cooling mechanism guide column (201); a cooling mechanism lifting plate (203) is installed on the cooling mechanism guide column (201) through a cooling mechanism guide sleeve (202); a cooling mechanism lifting cylinder body (205) is fixed on the cooling mechanism top plate (204); a cooling mechanism lifting cylinder piston rod (211) passes through the cooling mechanism top plate (204) and the top is fixedly installed on the cooling mechanism lifting plate (203); corresponding ventilation pipe upper cooling molds (210) and ventilation pipe lower cooling molds (207) are respectively installed on the cooling mechanism lifting plate (203) and the cooling mechanism workbench (206); the ventilation pipe upper cooling molds (210) and the ventilation pipe lower cooling molds (207) are hollow inside and are connected to the cooling water tank through the water inlet and outlet (209); The semi-finished ventilation pipe end cutting tool (1) is divided into an X-end cutting mechanism (101) and a Y-end cutting mechanism (102), and both the X-end cutting mechanism (101) and the Y-end cutting mechanism (102) are installed on a cutting mechanism workbench (103); X-end cutting mechanism (101): the X-end cutting mechanism bracket (10105) is fixedly mounted on the cutting mechanism workbench (103), the X-end cutting mechanism bracket (10105) is provided with a track limiting hole (10114), the cylinder body of the X-end cutting mechanism cylinder (10101) is fixed on the X-end cutting mechanism bracket (10105), the front end of the piston rod of the X-end cutting mechanism cylinder (10101) is fixedly mounted with a sliding connecting rod (10102), the sliding connecting rod (10102) passes through the track limiting hole (10114) and is connected to the longitudinal cutting knife bracket (10103), the back of the longitudinal cutting knife bracket (10103) is provided with a sliding rail sleeve (10113), the X-end cutting mechanism bracket (10105) is provided with a sliding rail (10104), the sliding rail sleeve (10113) and the sliding rail (10104) are matched and mounted, An X-end cutter (10112) is mounted on the longitudinal cutter bracket (10103); an X-end cutter mechanism stand (10111) is mounted on the cutter mechanism workbench (103) on the side close to the X-end cutter (10112); an X-end cutter mechanism mounting plate (10106) is mounted on the top of the X-end cutter mechanism stand (10111) via an X-end cutter mechanism mounting block (10109); a cylinder body of an X-end cutter mechanism lifting cylinder (10107) is fixedly mounted on the X-end cutter mechanism mounting plate (10106); an X-end cutter mechanism movable clamping frame (10108) is mounted on the piston rod end of the X-end cutter mechanism lifting cylinder (10107); and an X-end cutter mechanism fixed clamping frame (10110) is mounted on the cutter mechanism workbench (103) corresponding to the X-end cutter mechanism movable clamping frame (10108); Y-end cutting mechanism (102): The bottom end of the Y-end cutting mechanism stand (10207) is fixed on the cutting mechanism workbench (103), and the upper end is installed with a Y-end cutting mechanism mounting plate (10208) through a mounting block. The cylinder body of the Y-end cutting mechanism cylinder (10201) is fixedly installed on the Y-end cutting mechanism mounting plate (10208), and the piston rod end of the Y-end cutting mechanism cylinder (10201) is installed with a Y-end cutting mechanism movable clamping frame (10202), and the Y-end cutting mechanism movable clamping frame (10202) is installed on the cutting mechanism workbench (103) corresponding to the Y-end cutting mechanism movable clamping frame (10202). The Y-end cutting mechanism fixed clamping frame (10203); a Y-end cutting knife holder (10204) is installed on the cutting mechanism workbench (103) on the side of the Y-end cutting mechanism fixed clamping frame (10203); the upper end of the Y-end cutting knife holder (10204) is a Y-end cutting knife guide sleeve (10206); the Y-end cutting knife (10209) is inserted into the Y-end cutting knife guide sleeve (10206); the rear end of the Y-end cutting knife (10209) is connected to the piston rod of the Y-end cutting knife cylinder (10205); the cylinder body of the Y-end cutting knife cylinder (10205) is fixed on the cutting mechanism workbench (103) through a bracket; Ventilation pipe punching tool (5): the lower end of the punching mechanism column (505) is fixedly mounted on the punching mechanism workbench (506), the punching mechanism upper support plate (503) is mounted on the top of the punching mechanism column (505), the punching mechanism cylinder (501) cylinder body is fixedly mounted on the punching mechanism upper support plate (503), the punching mechanism cylinder (501) piston rod passes through the punching mechanism upper support plate (503), and is installed with a punching mechanism connecting block (511), a punching mechanism guide plate (510) is fixedly mounted under the punching mechanism connecting block (511), and a punching knife (504) is installed in the middle of the punching mechanism guide plate (510); the ventilation pipe waist is pressed against the upper die ( A punching mechanism guide rod (512) is fixedly installed on the punching mechanism guide rod (512), the punching mechanism guide rod (512) passes through the guide hole on the punching mechanism guide plate (510), and a guide rod card (513) is installed at the end thereof; a punching mechanism reset spring (509) is sleeved on the punching mechanism guide rod (512) between the ventilation duct waist pressing upper die (508) and the punching mechanism guide plate (510); a punching knife perforation (514) is opened on the ventilation duct waist pressing upper die (508) corresponding to the punching knife (504); a ventilation duct waist pressing lower die (507) is installed on the punching mechanism workbench (506) at a position corresponding to the ventilation duct waist pressing upper die (508); Ventilation pipe grabbing mechanism: the manipulator mounting seat (40101) is mounted on the grabbing mechanism mounting plate (40102), and two sets of ventilation pipe clamping mechanisms are mounted under the grabbing mechanism mounting plate (40102); Ventilation pipe clamping mechanism: the cylinder body of the bidirectional cylinder (40103) is mounted on the grabbing mechanism mounting plate (40102), and the piston rods at both ends of the bidirectional cylinder (40103) are respectively mounted with a left-side clamping claw connecting plate (40104) and a right-side clamping claw connecting plate (40105), and the left-side clamping claw (40107) and the right-side clamping claw (40106) are respectively mounted on the left-side clamping claw connecting plate (40104) and the right-side clamping claw connecting plate (40105).

2. The thermoplastic molding tool for automobile air conditioning ventilation pipe according to claim 1, characterized in that: A limit rod (208) is installed on the cooling mechanism lifting plate (203).

3. The thermoplastic molding tool for automobile air conditioning ventilation pipe according to claim 1, characterized in that: A ventilation pipe waist support mold (212) is installed on the cooling mechanism workbench (206) corresponding to the middle of the ventilation pipe.

4. The thermoplastic molding tool for automobile air conditioning ventilation pipe according to claim 1, characterized in that: A punching tool guide rod (502) is fixedly mounted on the punching mechanism guide plate (510), and the punching tool guide rod (502) is inserted into a guide hole on the punching mechanism upper support plate (503).