Self-closing air inlet valve and carbon black collecting system

By designing a self-closed air inlet valve in the carbon black production system, the combination of connecting pipes, partitions and baffles is used to realize the function of automatically opening and closing the ventilation port, the reverse flow of carbon black caused by fan failure is solved, the safety and stability of the system are improved, and air pollution is avoided.

CN222772714UActive Publication Date: 2025-04-18JINNENG CHEM (QINGDAO) CO LTD
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Patent Information

Application Number
CN202421359748.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-18
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

During the existing carbon black production process, air supply fan failure causes air pressure to flow backward, causing carbon black dust to flow backward and pollute the air.

Method used

A self-closed air inlet valve is designed to automatically open the vent under the action of airflow by combining connecting pipes, partitions and baffles, and automatically close the vent when the airflow stops, preventing the reverse flow of carbon black.

Benefits of technology

Effectively prevent carbon black from flowing in the system, improve the safety and stability of the system, and avoid air pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a self-closing type air inlet valve and a carbon black collecting system, and belongs to the field of collecting devices, and the self-closing type air inlet valve comprises a connecting pipe, a partition plate and a baffle plate, wherein the connecting pipe is provided with an output end, and the output end is used for being connected into a carbon black collecting system; the partition plate is arranged in the connecting pipe and seals the connecting pipe; a ventilation opening penetrates through the partition plate. The baffle is arranged on the side, facing the output end, of the partition. The top of the baffle is hinged into the connecting pipe. The baffle plate closes the ventilation opening in a natural state; when the airflow drives carbon black to enter the connecting pipe, the airflow pushes the baffle to open the ventilation opening; and when the air flow stops, the baffle falls to seal the ventilation opening under the action of gravity.
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Description

Technical Field

[0001] The utility model belongs to the technical field of collection devices, and in particular relates to a self-closing air inlet valve and a carbon black collection system. Background Art

[0002] The production process of carbon black is to generate powdered carbon black and flue gas through cracking reaction in the reactor, and terminate the reaction by rapid cooling. The flue gas containing carbon black dust is recovered through waste heat and then goes through a series of processes such as bag filtration, wet granulation, drying and packaging to finally obtain the finished carbon black.

[0003] In the prior art, a fan is usually used to drive the carbon black into a pipeline through airflow for transportation and collection. However, when the air blower fails and stops, the air mixed with powdered carbon black will flow back through the pipeline due to air pressure, resulting in a large amount of carbon black dust being dispersed in the air, causing a large amount of air pollution. Utility Model Content

[0004] In view of the shortcomings in the related technologies, the utility model provides a self-closing air inlet valve and a carbon black collection system. Through the design of the connecting pipe, the partition plate, and the baffle plate, the vent is automatically opened under the action of the airflow, and the vent is automatically closed when the airflow stops. This design can effectively prevent the carbon black from flowing in the system in reverse, improve the safety and stability of the system, and avoid pollution. It solves the technical problem of air pollution in the prior art.

[0005] The utility model provides a self-closing air inlet valve, which is applied to a carbon black collection system and comprises:

[0006] A connecting pipe, the connecting pipe having an output end, the output end being used to be connected to the carbon black collection system;

[0007] A partition, the partition is arranged in the connecting pipe, the partition closes the connecting pipe; a vent is penetrated through the partition;

[0008] A baffle, the baffle being arranged on a side of the partition facing the output end; the top of the baffle being hinged in the connecting pipe;

[0009] The baffle closes the vent in a natural state;

[0010] When the airflow drives the carbon black into the connecting pipe, the airflow pushes the baffle to open the vent; when the airflow stops, the baffle falls down and closes the vent under the action of gravity.

[0011] In the technical solution, the design of connecting pipes, partitions, and baffles realizes the function of automatically opening the vents under the action of airflow and automatically closing the vents when the airflow stops. This design can effectively prevent the reverse flow of carbon black in the system, improve the safety and stability of the system, and avoid pollution.

[0012] In some embodiments, when the baffle closes the vent, the baffle is inclined from top to bottom toward the output end.

[0013] In the technical solution, this design makes it easier for the baffle to close the vent under the action of gravity, thereby improving the sealing and reliability of the self-closing air inlet valve.

[0014] In some embodiments, the ventilation port is connected to a ventilation pipe on the side facing the output end, and the end surface of the ventilation pipe on the side facing the output end is inclined from top to bottom toward the output end; the baffle is arranged on the side of the ventilation pipe facing the output end.

[0015] In the technical solution, a ventilation pipe is connected to the side of the vent facing the output end, and the end face of the ventilation pipe is also designed to be inclined. This design makes it easier for the baffle to open the vent under the action of airflow, while ensuring the sealing of the baffle when closing the vent.

[0016] In some of the embodiments, the top end of the baffle is hinged to the ventilation pipe via a rotating shaft.

[0017] In the technical solution, the top end of the baffle is hinged to the ventilation pipe through a rotating shaft. This design enables the baffle to flexibly open and close the vent under the action of airflow, while ensuring the stability of the baffle in a stationary state.

[0018] In some embodiments, a filter is provided at one end of the connecting pipe away from the output end.

[0019] In the technical solution, a filter is provided at one end of the connecting pipe away from the output end, which can effectively filter impurities in the airflow entering the connecting pipe, prevent impurities from entering the carbon black collection system, and ensure the purity and working efficiency of the system.

[0020] In some embodiments, a pressing piece is provided on a side of the filter screen away from the connecting pipe, and the pressing piece is used to detachably connect the filter screen to the connecting pipe.

[0021] In the technical solution, the filter can be easily disassembled and installed, which makes it easy to clean and replace the filter, thereby improving the maintainability and service life of the equipment.

[0022] In some of the embodiments, a flange is provided at the output end of the connecting pipe, and the flange is used to connect to a carbon black collection system.

[0023] In the technical solution, the provision of flanges facilitates the connection of the self-closing air inlet valve to the carbon black collection system, thereby improving the versatility and installation convenience of the equipment.

[0024] In addition, the present application also provides a carbon black collection system, which uses a self-closing air inlet valve;

[0025] It includes pipelines;

[0026] A fan connected to the pipeline;

[0027] a collecting bag connected to the pipeline;

[0028] The output end of the connecting pipe is communicated with the pipeline.

[0029] In the technical solution, the system realizes the automatic air intake and self-closing functions of the system by applying the above-mentioned self-closing air intake valve, improves the safety and stability of the system, and avoids carbon black pollution of the environment. At the same time, the system has a reasonable structural design and is easy to maintain and operate.

[0030] In some embodiments, the collection bag is connected to one end of the pipe;

[0031] The connecting tube is connected to an end of the pipeline away from the collecting bag.

[0032] In the technical solution, the collecting bag is connected to one end of the pipe, and the connecting pipe is connected to the end of the pipe away from the collecting bag. This layout design makes the flow of carbon black in the system smoother and improves the working efficiency of the system.

[0033] In some embodiments, at least one main bag is connected to the pipeline.

[0034] Based on the above technical solution, in the embodiment of the utility model, the design of the connecting pipe, the partition plate, and the baffle plate realizes the function of automatically opening the vent under the action of the airflow and automatically closing the vent when the airflow stops. This design can effectively prevent the reverse flow of carbon black in the system, improve the safety and stability of the system, and avoid pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0036] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the self-closing air inlet valve of the utility model;

[0037] Figure 2This is a front view of an embodiment of the self-closing air inlet valve of the utility model;

[0038] Figure 3 A cross-sectional view of an embodiment of the self-closing air inlet valve of the utility model;

[0039] Figure 4 A cross-sectional view of an embodiment of the self-closing air inlet valve of the utility model;

[0040] Figure 5 This is a schematic diagram of the overall structure of an embodiment of the carbon black collection system of the utility model.

[0041] In the figure:

[0042] 100, connecting pipe; 200, partition; 300, vent; 400, ventilation pipe; 500, baffle; 600, rotating shaft; 700, filter; 800, pressing piece; 900, flange; 110, pipeline; 120, collection bag; 130, main bag. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0044] In the description of the present invention, it should be understood that the terms "center", "lateral", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0045] The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Thus, a feature defined as "first", "second", and "third" may explicitly or implicitly include one or more of the features.

[0046] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] Please refer to all the drawings. In an illustrative embodiment of the self-closing air inlet valve of the present invention, the self-closing air inlet valve comprises: a connecting pipe 100 having an output end.

[0048] In some embodiments, the output end is used to connect to a carbon black collection system;

[0049] In some embodiments, the self-closing air inlet valve further includes a partition 200 , which is disposed in the connecting pipe 100 , and the partition 200 closes the connecting pipe 100 .

[0050] In some embodiments, a vent 300 is formed through the partition 200 .

[0051] In some embodiments, the self-closing air inlet valve further includes a baffle 500 , and the baffle 500 is disposed on a side of the partition 200 facing the output end.

[0052] In some embodiments, the top of the baffle 500 is hinged in the connecting pipe 100. The baffle 500 closes the vent 300 in a natural state.

[0053] When the airflow drives the carbon black into the connecting pipe 100 , the airflow pushes the baffle 500 to open the vent 300 ; when the airflow stops, the baffle 500 falls down and closes the vent 300 under the action of gravity.

[0054] Through the above solution, the design of the connecting pipe 100, the partition plate 200, and the baffle plate 500 realizes the function of automatically opening the vent 300 under the action of the airflow, and automatically closing the vent 300 when the airflow stops. This design can effectively prevent the reverse flow of carbon black in the system, improve the safety and stability of the system, and avoid pollution.

[0055] In some embodiments, the connecting tube 100 may be a round tube, and the cross section of the connecting tube 100 is circular.

[0056] In some embodiments, the connecting tube 100 may be a square tube, and the cross section of the connecting tube 100 is rectangular.

[0057] In some embodiments, the side of the connecting pipe 100 away from the baffle 500 is the input end. Air enters the connecting pipe 100 through the input end and enters the carbon black collection system from the output end through the vent 300.

[0058] In some embodiments, when the baffle 500 closes the vent 300, the baffle 500 tilts from top to bottom toward the output end. This design makes it easier for the baffle 500 to close the vent 300 under the action of gravity, thereby improving the sealing and reliability of the self-closing air inlet valve.

[0059] In some embodiments, the partition 200 is tilted, and the partition 200 tilts from top to bottom toward the side close to the output end. In a natural state, the baffle 500 is attached to the side of the partition 200 facing the output end.

[0060] It is worth noting that the material of the baffle 500 can be selected from a material with a lower density to reduce the mass of the baffle 500 , so as to facilitate the air to push the baffle 500 .

[0061] In some embodiments, the partition 200 and the interior of the connecting pipe 100 may be fixedly connected.

[0062] The connection method can be an integrated molding setting, thereby improving the structural strength.

[0063] In addition, the partition 200 and the connecting pipe 100 can be detachably connected, and the partition 200 can be removed when it is not needed, or it can be easily maintained when the partition 200 is damaged.

[0064] Furthermore, the partition plate 200 and the connecting pipe 100 may be connected by a threaded connector.

[0065] Among them, threaded connectors include but are not limited to bolts and screws.

[0066] In some embodiments, the partition 200 and the connecting pipe 100 may be snap-connected.

[0067] It is worth noting that the shape of the partition 200 corresponds to the inside of the connecting pipe 100 to ensure that the partition 200 can close the connecting pipe 100 and ensure that air is output through the vent 300.

[0068] In some embodiments, the side of the vent 300 facing the output end is connected to the vent pipe 400, and the end surface of the vent pipe 400 facing the output end is inclined from top to bottom toward the output end; the baffle 500 is arranged on the side of the vent pipe 400 facing the output end. The side of the vent 300 facing the output end is connected to the vent pipe 400, and the end surface of the vent pipe 400 is also designed to be inclined. This design makes it easier for the baffle 500 to open the vent 300 under the action of airflow, while ensuring the sealing of the baffle 500 when closing the vent 300.

[0069] In some embodiments, the length direction of the connecting pipe 100 is perpendicular to the partition 200. The vent 300 penetrates the partition 200 along the length direction of the connecting pipe 100 to ensure that the vent 300 has the largest windward surface and improve the amount of airflow.

[0070] In some embodiments, the length direction of the ventilation pipe 400 is the same as the length direction of the connecting pipe 100 .

[0071] In another embodiment, the length direction of the ventilation pipe 400 is perpendicular to the partition plate 200 .

[0072] In some embodiments, the vent 300 may be circular.

[0073] In some embodiments, the vent 300 may be rectangular.

[0074] In some embodiments, the vent 300 may also be in other shapes.

[0075] In some embodiments, the shape of the baffle 500 may correspond to the shape of the vent 300 .

[0076] In some embodiments, the partition 200 is perpendicular to the ground, and the angle between the baffle 500 and the partition 200 is A. Ensure that A≤45°. When A exceeds 45°, the baffle 500 may not be easily blown by the air.

[0077] In some embodiments, ensure that A>0°

[0078] In some embodiments, the top of the baffle 500 is hinged to the ventilation pipe 400 through the rotating shaft 600. The top of the baffle 500 is hinged to the ventilation pipe 400 through the rotating shaft 600. This design enables the baffle 500 to flexibly open and close the vent 300 under the action of airflow, while ensuring the stability of the baffle 500 in a static state.

[0079] In some embodiments, the rotating shaft 600 is disposed on a side of the partition 200 facing the output end, and the rotating shaft 600 is located at the top of the vent 300. The top of the baffle 500 is rotatably connected to the rotating shaft 600.

[0080] In some embodiments, the rotating shaft 600 is disposed at the top of the baffle 500 , the rotating shaft 600 is rotatably connected to a side of the partition 200 facing the output end, and the rotating shaft 600 is located at the top of the vent 300 .

[0081] In some embodiments, a filter screen 700 is disposed at one end of the connecting pipe 100 away from the output end. The filter screen 700 is disposed at one end of the connecting pipe 100 away from the output end, which can effectively filter impurities in the airflow entering the connecting pipe 100, prevent impurities from entering the carbon black collection system, and ensure the purity and working efficiency of the system.

[0082] In some embodiments, the shape of the filter screen 700 is the same as the shape of the opening of the input end of the connecting pipe 100. The filter screen 700 can completely cover the input end of the connecting pipe 100 to ensure its filtering effect.

[0083] In some embodiments, a pressing piece 800 is provided on one side of the filter screen 700 away from the connecting pipe 100, and the pressing piece 800 is used to detachably connect the filter screen 700 to the connecting pipe 100. This solution allows the filter screen 700 to be easily disassembled and installed, and is convenient for cleaning and replacing the filter screen 700, thereby improving the maintainability and service life of the equipment.

[0084] In some embodiments, the filter screen 700 is inclined from top to bottom in a direction away from the output end of the connecting pipe 100 .

[0085] In some embodiments, when the baffle 500 closes the vent 300 , the filter 700 is parallel to the baffle 500 .

[0086] In some embodiments, the pressing member 800 is in a frame shape, and its shape is the same as the edge shape of the input end of the connecting pipe 100. The pressing member 800 presses the filter screen 700 tightly against the input end of the connecting pipe 100.

[0087] In some embodiments, a threaded member is passed through the pressing member 800, and the threaded member fixes the pressing member 800 to the connecting pipe 100. In this way, the filter screen 700 is fixed, and when the filter screen 700 needs to be replaced, the threaded member can be removed for replacement.

[0088] In some embodiments, the threaded member passes through the pressing member 800 and the filter screen 700 and is threadedly connected to the input end of the connecting pipe 100 .

[0089] In some embodiments, the input end of the connecting tube 100 is bent to form a first flange. The first flange may extend toward the inside of the connecting tube 100 . The first flange may also extend toward the outside of the connecting tube 100 .

[0090] In some embodiments, the threaded member sequentially passes through the pressing member 800, the filter screen 700 and the first flange and is then threadedly connected with a nut. The pressing member 800, the filter screen 700 and the first flange are compressed by the nut and the threaded member to fix the filter screen 700. This method can also adjust the tightness of the filter screen 700 by adjusting the position of the nut.

[0091] In some embodiments, the threaded member includes, but is not limited to, a bolt or a screw.

[0092] In some embodiments, a plurality of screw members are spaced apart along the edge of the pressing member 800 to improve the connection stability.

[0093] In some embodiments, the output end of the connecting pipe 100 is provided with a flange 900, and the flange 900 is used to connect the carbon black collection system. The provision of the flange 900 facilitates the connection of the self-closing air inlet valve with the carbon black collection system, thereby improving the versatility and installation convenience of the device.

[0094] In some embodiments, the output end of the connecting tube 100 is bent to form a second flange. The second flange may extend toward the inside of the connecting tube 100 . The second flange may also extend toward the outside of the connecting tube 100 .

[0095] The second flange has a connecting hole extending therethrough, and the second flange and the connecting hole form the flange 900 .

[0096] Through the description of multiple embodiments of the self-closing air inlet valve of the utility model, it can be seen that the self-closing air inlet valve of the utility model has at least one or more of the following advantages:

[0097] 1. When the baffle 500 closes the vent 300, the baffle 500 tilts from top to bottom toward the output end. This design makes it easier for the baffle 500 to close the vent 300 under the action of gravity, thereby improving the sealing performance and reliability of the self-closing air inlet valve;

[0098] 2. When the baffle 500 closes the vent 300, the baffle 500 tilts from top to bottom toward the output end. This design makes it easier for the baffle 500 to close the vent 300 under the action of gravity, thereby improving the sealing performance and reliability of the self-closing air inlet valve.

[0099] Please refer to all the drawings. In addition, the present application also provides a carbon black collection system, which uses a self-closing air inlet valve; it includes a pipeline 110, a fan and a collection bag 120; wherein the fan is connected to the pipeline 110. The collection bag 120 is connected to the pipeline 110; and the output end of the connecting pipe 100 is connected to the pipeline 110.

[0100] By applying the self-closing air inlet valve, the system realizes the automatic air inlet and self-closing functions of the system, improves the safety and stability of the system, and avoids carbon black pollution of the environment. At the same time, the system has a reasonable structural design and is easy to maintain and operate.

[0101] In some embodiments, the collecting bag 120 is connected to one end of the pipe 110; the connecting pipe 100 is connected to the end of the pipe 110 away from the collecting bag 120. The collecting bag 120 is connected to one end of the pipe 110, and the connecting pipe 100 is connected to the end of the pipe 110 away from the collecting bag 120. This layout design makes the flow of carbon black in the system smoother and improves the working efficiency of the system.

[0102] In some embodiments, at least one main bag 130 is connected to the pipeline 110. The main bag 130 is used to collect carbon black. In this design, after the main bag 130 collects carbon black, the main bag 130 is transported and installed on the carbon black collection system, and the carbon black in the main bag 130 is collected in the collection bag 120.

[0103] Therefore, it is foreseeable that the capacity of the collection bag 120 is larger than the main bag 130 .

[0104] Through the description of multiple embodiments of the carbon black collection system of the utility model, it can be seen that the carbon black collection system of the utility model has at least one or more of the following advantages:

[0105] By applying the self-closing air inlet valve, the system realizes the automatic air inlet and self-closing functions of the system, improves the safety and stability of the system, and avoids carbon black pollution of the environment. At the same time, the system has a reasonable structural design and is easy to maintain and operate.

[0106] Finally, it should be noted that: the various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0107] The above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for which protection is requested in the utility model.

Claims

1. A self-closing air inlet valve, used in a carbon black collection system, characterized in that: include: A connecting pipe, the connecting pipe having an output end, the output end being used to be connected to the carbon black collection system; A partition, the partition is arranged in the connecting pipe, the partition closes the connecting pipe; a vent is penetrated through the partition; A baffle, the baffle being arranged on a side of the partition facing the output end; the top of the baffle being hinged in the connecting pipe; The baffle closes the vent in a natural state; When the airflow drives the carbon black into the connecting pipe, the airflow pushes the baffle to open the vent; when the airflow stops, the baffle falls down and closes the vent under the action of gravity.

2. The self-closing air inlet valve according to claim 1, characterized in that: When the baffle closes the vent, the baffle tilts from top to bottom toward the output end.

3. The self-closing air inlet valve according to claim 2, characterized in that: The side of the vent toward the output end is connected with a vent pipe, and the end surface of the vent pipe toward the output end is inclined from top to bottom toward the output end; the baffle is arranged on the side of the vent pipe toward the output end.

4. The self-closing air inlet valve according to claim 3, characterized in that: The top end of the baffle is hinged to the ventilation pipe through a rotating shaft.

5. The self-closing air inlet valve according to claim 1, characterized in that: A filter is provided at one end of the connecting pipe away from the output end.

6. The self-closing air inlet valve according to claim 5, characterized in that: A pressing piece is arranged on a side of the filter screen away from the connecting pipe, and the pressing piece is used to detachably connect the filter screen to the connecting pipe.

7. The self-closing air inlet valve according to claim 1, characterized in that: The output end of the connecting pipe is provided with a flange, and the flange is used to connect to a carbon black collection system.

8. A carbon black collection system, characterized in that: A self-closing air inlet valve as claimed in any one of claims 1 to 7 is used; It includes pipelines; A fan connected to the pipeline; a collecting bag connected to the pipeline; The output end of the connecting pipe is communicated with the pipeline.

9. The carbon black collection system according to claim 8, characterized in that: The collecting bag is connected to one end of the pipe; The connecting tube is connected to an end of the pipeline away from the collecting bag.

10. The carbon black collection system according to claim 8, characterized in that At least one main bag is connected to the pipeline.