Particle coating workstation

Abstract

The utility model discloses a particle coating and hanging work station, relates to the technical field of ice cream particle coating and hanging devices, solves the problem of difficulty in coating and hanging particles on chocolate crispy crusts, and comprises a fixed rack, an extrusion structure and a push plate structure are mounted at the top of the fixed rack, and feeding structures are mounted on two sides of the fixed rack. And a sunken structure is mounted in the middle of the bottom of the fixed rack. According to the utility model, the efficient and stable coating of the crushed cookies on the chocolate crusts is realized. A servo spiral feeding structure is utilized to ensure that the number of particles in the particle coating and hanging groove is constant, and stable operation of the workstation is guaranteed. After the product is immersed in the particle coating groove, the particles flow through the bottom sunken structure, and the coating effect is enhanced. Meanwhile, the top extrusion air cylinder and the push plate air cylinder work cooperatively, the particles are extruded from the front side and the back side and pushed to be attached to the surfaces of products, and it is ensured that crushed cookies are firmly attached and do not fall off easily. In addition, the pushing and returning actions of the push plate air cylinder are beneficial to keeping the surfaces of the particles in the groove flat.

Description

Technical Field

[0001] The utility model relates to the technical field of ice cream particle coating devices, in particular to a particle coating workstation. Background Art

[0002] Most existing chocolate crispy ice cream products use a single coating technology, with only a layer of chocolate crispy on the surface. Even if you try to mix the particles with chocolate and soak them before coating, only a small amount of particles can be attached, and these particles lose their original crisp taste during the soaking process, and may even cause equipment blockage. In addition, since most products have a single-layer crispy structure, it is impossible to achieve a multi-layer taste, which limits the creativity and taste level of the product. Therefore, the market is in urgent need of a particle coating workstation that can overcome these technical difficulties to improve the quality and taste experience of chocolate crispy ice cream products. Utility Model Content

[0003] In order to solve the above problems, that is, to solve the problems raised by the above background technology, the utility model proposes a particle coating workstation, which includes a fixed frame, the top of which is equipped with an extrusion structure and a push plate structure, the two sides of the fixed frame are equipped with a feeding structure, and the bottom middle of the fixed frame is equipped with a sunken structure.

[0004] The utility model is further configured as follows: the extrusion structure includes an extrusion cylinder, a baffle and a baffle rotating shaft, a plurality of the extrusion cylinders are installed on the top of a fixed frame, the output end of the extrusion cylinder is connected to the baffle, and the bottom of the baffle is connected to the baffle rotating shaft.

[0005] The utility model is further configured as follows: the push plate structure comprises a push plate cylinder and a push plate, the push plate cylinder is installed in the middle of the baffle through a fixing member, and the push plate is installed at the output end of the push plate cylinder.

[0006] The utility model is further configured as follows: the feeding structure includes a particle coating trough, a spiral feeder, a feeding trough, a servo feeding motor, a first feeding shaft, a shaft servo motor, a belt and a second feeding shaft; the shaft servo motor is installed on one side of the middle part of the fixed frame; the output end of the shaft servo motor is connected to the first feeding shaft through a belt; the first feeding shaft is installed inside the particle coating trough; the other end of the first feeding shaft extends into the spiral feeder; the servo feeding motor is installed at the bottom of one side of the fixed frame; the output end of the servo feeding motor is connected to the second feeding shaft; the other end of the second feeding shaft extends into the spiral feeder; the feeding trough is installed on the outside of the second feeding shaft.

[0007] The utility model is further configured as follows: the sinking structure includes a moving block, a sinking servo motor, a gear, and a sinking shaft; the sinking servo motor is installed at the middle of the bottom end of the fixed frame; the sinking servo motor is connected to the sinking shaft through a gear; and a moving block is installed at the top end of the sinking shaft.

[0008] The utility model is further configured as follows: a safety shield is installed on the outer wall of the fixed frame.

[0009] The utility model is further configured as follows: a discharge valve is installed on one side of the spiral feeder and the feeding trough.

[0010] The beneficial technical effect of the utility model is as follows: the utility model realizes efficient and stable coating of cookie crumbs on chocolate crispy crust. The servo spiral feeding structure is used to ensure that the number of particles in the particle coating tank is constant, ensuring the stable operation of the workstation. After the product is immersed in the particle coating tank, the bottom sinking structure allows the particles to flow, enhancing the coating effect. At the same time, the top extrusion cylinder and the push plate cylinder work together to squeeze the particles from both sides and push them to adhere to the surface of the product, ensuring that the cookie crumbs are firmly attached and not easy to fall off. In addition, the pushing and returning actions of the push plate cylinder help to keep the surface of the particles in the tank flat. This device is not only easy to operate and has a high degree of equipment integration, but also can significantly improve production efficiency, while achieving a dual improvement in product appearance quality and taste experience. Through the unique sinking extrusion mechanism, cookie crumbs can be attached to the crispy crust over a large area and evenly, enhancing the taste level of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 Shown is a front view of the utility model.

[0012] Figure 2 Shown is a left side view of the present utility model.

[0013] Figure 3 Shown is a right side view of the present utility model.

[0014] Figure 4 A top view of the utility model is shown.

[0015] Figure 5 A bottom view of the present invention is shown.

[0016] Figure 6 A schematic diagram of the feeding structure is shown.

[0017] Figure 7 A schematic diagram of the extrusion structure is shown.

[0018] Figure 8 A schematic diagram of the push plate structure is shown.

[0019] Fig. 9 A schematic diagram of the sinking structure is shown.

[0020] Figure numerals: 1. Particle coating trough, 2. Screw feeder, 3. Feeding trough, 4. Servo feeding motor, 5. Safety cover, 6. Discharge valve, 7. Extrusion cylinder, 8. Baffle, 9. Push plate cylinder, 10. Push plate, 11. First feeding shaft, 12. Moving block, 13. Shaft servo motor, 14. Sinking servo motor, 15. Gear, 16. Sinking shaft, 17. Baffle shaft, 18. Belt, 19. Fixed frame, 20. Second feeding shaft. DETAILED DESCRIPTION

[0021] Please refer to the attached Figure 1-9 Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0022] The utility model proposes a particle coating workstation, including a fixed frame 19, the top of the fixed frame 19 is equipped with an extrusion structure and a push plate structure, the four extrusion cylinders 7 on the top drive the front and rear baffles 8 to rotate slightly inward, and then the two push plate cylinders 9 drive the push plate 10 to push inward, so that the chocolate coating on its surface is covered with cookie crumbs; feeding structures are installed on both sides of the fixed frame 19, and the cookie crumbs are added to the particle coating workstation in advance. Before the product coated with chocolate passes through, the spiral feeder 2 is turned on, the shaft servo motor 13 drives the feeding shaft 11 to rotate, and the speed of the spiral feeder 2 is adjusted, so that the cookie crumbs are stably and uniformly added to the particle coating tank 1, and the number of particles in the particle coating tank 1 is kept constant; a sinking structure is installed in the middle of the bottom of the fixed frame 19, and the product runs to the top of the workstation and the manipulator falls, and the product is immersed in the particle coating tank 1, and the bottom sinking servo motor 14 drives the gear 15 to rotate, and the moving block 12 falls, and the particles in the particle coating tank 1 flow at the same time.

[0023] The extrusion structure includes an extrusion cylinder 7, a baffle 8 and a baffle shaft 17. Several extrusion cylinders 7 are installed on the top of a fixed frame 19. The output end of the extrusion cylinder 7 is connected to the baffle 8, and the bottom of the baffle 8 is connected to the baffle shaft 17. When working, the baffles 8 before and after the particle coating tank 1 are driven to rotate slightly, so that the particles in the tank exert an extrusion force on the product.

[0024] The push plate structure includes a push plate cylinder 9 and a push plate 10. The push plate cylinder 9 is installed in the middle of the baffle 8 through a fixing part, and the push plate 10 is installed at the output end of the push plate cylinder 9. When working, the push plate 10 is driven to push inward to press more particles on the product. After the push plate 10 returns to its position, the upper surface of the particles in the groove can also be kept flat. Through the movement of the four extrusion cylinders 7 at the top, the force of the particles in the particle coating groove 1 is applied from both sides at the same time, and the particles are squeezed onto the product. The two push plate cylinders 9 make the surface of the product stick with more cookie crumbs, which are firmly attached and not easy to fall off. And the push and return of the push plate cylinder 9 can make the surface of the particles in the particle coating groove 1 flat.

[0025] The feeding structure includes a particle coating tank 1, a spiral feeder 2, a feeding tank 3, a servo feeding motor 4, a first feeding shaft 11, a shaft servo motor 13, a belt 18 and a second feeding shaft 20. The shaft servo motor 13 is installed on one side of the middle of the fixed frame 19. The output end of the shaft servo motor 13 is connected to the first feeding shaft 11 through the belt 18. The first feeding shaft 11 is installed inside the particle coating tank 1, and the other end of the first feeding shaft 11 extends into the spiral feeder 2. The spiral feeder 2 plays a transfer role, adding particles into the feeding tank 3, the feeding motor transports the particles upward to the feeder, and the shaft motor transports them into the coating tank. The feeding structure keeps the number of particles in the particle coating tank 1 constant, ensuring the stable operation of the workstation.

[0026] The servo feeding motor 4 is installed at the bottom of one side of the fixed frame 19, and the output end of the servo feeding motor 4 is connected to the second feeding shaft 20, the other end of the second feeding shaft 20 extends into the screw feeder 2, and the feeding trough 3 is installed outside the second feeding shaft 20. When the feeding trough 3 is working, the particles are added into the trough.

[0027] The sinking structure includes a moving block 12, a sinking servo motor 14, a gear 15, and a sinking shaft 16. The sinking servo motor 14 is installed in the middle of the bottom end of the fixed frame 19. The sinking servo motor 14 is connected to the sinking shaft 16 through the gear 15, and the moving block 12 is installed on the top of the sinking shaft 16. After the product is immersed in the particle coating tank 1, the bottom sinking servo motor 14 drives the gear 15 to rotate, and the moving block 12 falls, so that the particles in the particle coating tank 1 flow. The product is directly immersed in the particle coating tank 1, and only a small amount of particles can be hung. After immersion, the particles are made to flow through the sinking structure to obtain a better coating effect.

[0028] The outer wall of the fixed frame 19 is provided with a safety shield 5, which plays a protective role. A discharge valve 6 is installed on one side of the screw feeder 2 and the feeding trough 3. After the work is completed, the particles can be discharged through the discharge valve 6.

[0029] Working principle:

[0030] like Figure 6As shown, cookie crumbs are added to the particle coating workstation in advance, and before the product coated with chocolate passes through, the screw feeder 2 is turned on, and the shaft servo motor 13 drives the feeding shaft 11 to rotate, and the speed of the screw feeder 2 is adjusted to make the cookie crumbs stably and uniformly added to the particle coating tank 1, and the number of particles in the particle coating tank 1 is kept constant;

[0031] like Fig. 9 As shown, the product runs to the top of the workstation and the robot falls, immersing the product into the particle coating tank 1, and the bottom sinks. The servo motor 14 drives the gear 15 to rotate, and the moving block 12 falls, and at the same time, the particles in the particle coating tank 1 flow;

[0032] like Figure 7 and Figure 8 As shown, the four extrusion cylinders 7 at the top drive the front and rear baffles 8 to rotate slightly inward, and then the two push plate cylinders 9 drive the push plate 10 to push inward, so that the chocolate coating on its surface is covered with cookie crumbs;

[0033] After coating is completed, the robot arm is lifted up, and the sunken structure and the extrusion structure return to their original positions.

[0034] Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

[0035] In the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0036] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0037] The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus / device.

[0038] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A particle coating workstation, comprising a fixed frame (19), characterized in that: The top of the fixed frame (19) is equipped with an extrusion structure and a push plate structure, the two sides of the fixed frame (19) are equipped with a feeding structure, and the bottom middle of the fixed frame (19) is equipped with a sinking structure.

2. The particle coating workstation according to claim 1, characterized in that: The extrusion structure comprises an extrusion cylinder (7), a baffle (8) and a baffle rotating shaft (17); a plurality of the extrusion cylinders (7) are mounted on the top of a fixed frame (19); the output end of the extrusion cylinder (7) is connected to the baffle (8); and the bottom of the baffle (8) is connected to the baffle rotating shaft (17).

3. The particle coating workstation according to claim 2, characterized in that: The push plate structure comprises a push plate cylinder (9) and a push plate (10). The push plate cylinder (9) is installed in the middle of the baffle (8) through a fixing member, and the push plate (10) is installed at the output end of the push plate cylinder (9).

4. The particle coating workstation according to claim 3, characterized in that: The feeding structure comprises a particle coating tank (1), a spiral feeder (2), a feeding tank (3), a servo feeding motor (4), a first feeding rotating shaft (11), a rotating shaft servo motor (13), a belt (18) and a second feeding rotating shaft (20), wherein the rotating shaft servo motor (13) is installed on one side of the middle part of a fixed frame (19), an output end of the rotating shaft servo motor (13) is connected to the first feeding rotating shaft (11) via a belt (18), the first feeding rotating shaft (11) is installed inside the particle coating tank (1), and the other end of the first feeding rotating shaft (11) extends into the spiral feeder (2); The servo feeding motor (4) is installed at the bottom of one side of the fixed frame (19), and the output end of the servo feeding motor (4) is connected to the second feeding shaft (20), the other end of the second feeding shaft (20) extends into the screw feeder (2), and the outside of the second feeding shaft (20) is installed with a feeding trough (3).

5. The particle coating workstation according to claim 4, characterized in that: The sinking structure comprises a moving block (12), a sinking servo motor (14), a gear (15), and a sinking shaft (16); the sinking servo motor (14) is installed at the middle of the bottom end of a fixed frame (19); the sinking servo motor (14) is connected to the sinking shaft (16) via the gear (15); and the moving block (12) is installed at the top end of the sinking shaft (16).

6. The particle coating workstation according to claim 1, characterized in that: A safety shield (5) is installed on the outer wall of the fixed frame (19).

7. The particle coating workstation according to claim 4, characterized in that: A discharge valve (6) is installed on one side of the screw feeder (2) and the feeding trough (3).

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