Membrane separation device for tea saponin extraction
By designing simple disassembly and assembly mechanisms and sealing components, the problems of cumbersome operation and lax sealing of traditional membrane separation devices are solved, and the rapid installation and disassembly of ceramic membranes are achieved and the good sealing of the device is improved, and the operation efficiency and extraction quality are improved.
Patent Information
- Application Number
- CN202421505615.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The traditional membrane separation device for tea saponin extraction has shortcomings in terms of operation convenience, structural stability and sealing, resulting in problems such as cumbersome disassembly and assembly of ceramic membranes, lax sealing, solution leakage, waste of raw materials and environmental pollution.
A membrane separation device for tea saponin extraction is designed, using a simple disassembly and assembly mechanism and sealing components, including the matching of the limit insert rod and the limit socket and the close cooperation of the sealing insert and the sealing slot to achieve rapid installation and disassembly of the ceramic membrane and good sealing properties of the device.
Through the simplified disassembly and assembly process, the operating efficiency is improved, the user's working strength is reduced, and the solution leakage is avoided through sealing design, the extraction quality and the service life of the device are improved, and the maintenance cost is reduced.
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Figure CN222777890U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of membrane separation equipment for extracting tea saponin, in particular to a membrane separation device for extracting tea saponin. Background Art
[0002] In the field of tea saponin extraction, membrane separation technology has been widely used as an efficient separation method. However, the traditional membrane separation device for tea saponin extraction has many shortcomings in terms of operational convenience, structural stability and sealing, which limits its effect and efficiency in practical applications.
[0003] First, the disassembly and assembly of the ceramic membrane in the traditional membrane separation device is cumbersome, usually requiring the use of complex tools or multiple steps to complete, which not only increases the user's workload but also reduces operational efficiency. This inconvenient disassembly and assembly process not only increases the user's operating costs, but may also cause damage to the ceramic membrane during the disassembly and assembly process, affecting its use effect.
[0004] Secondly, the traditional membrane separation device has defects in sealing. Due to design deficiencies, the device often has problems with sealing after splicing, which leads to easy leakage of the solution during the extraction process, which not only affects the stability of the extraction environment, but also may cause waste of raw materials and environmental pollution. At the same time, poor sealing will also increase the maintenance cost of the device and reduce its service life. Here, we provide a membrane separation device for tea saponin extraction. Utility Model Content
[0005] In order to solve the above problems, the utility model proposes a membrane separation device for tea saponin extraction, so as to more accurately solve the problems raised in the above background technology.
[0006] The utility model is realized by the following technical solutions:
[0007] The utility model proposes a membrane separation device for tea saponin extraction, comprising a containing box body, a liquid outlet pipe, a mounting frame and a ceramic membrane, wherein the mounting frame is mounted inside the containing box body, and the ceramic membrane is mounted on the mounting frame, wherein the containing box body comprises a right half box body and a left half box body, wherein the right half box body and the left half box body are spliced, wherein the liquid outlet pipe is connected to the front of the left half box body through, wherein the inner side walls of the right half box body and the left half box body are fixedly connected with a limit block for placing the mounting frame, and a disassembly mechanism is connected between the mounting frame and the ceramic membrane;
[0008] The disassembly and assembly mechanism includes a placement groove provided on the lower end surface of the installation frame and an extrusion frame placed on the inner wall of the placement groove for pressing the ceramic membrane, the surface of the ceramic membrane is provided with a rectangular through groove 1, the surface of the extrusion frame is provided with a rectangular through groove 2, the inner bottom wall of the placement groove is fixedly connected with a plug-in block passing through the rectangular through groove 1 and the rectangular through groove 2 respectively, the lower end surface of the plug-in block is provided with a strip groove, the inner wall of the strip groove is slidably connected with a sliding sleeve block, one end of the sliding sleeve block is fixedly connected with a limiting plug rod, the end wall of the rectangular through groove 2 is provided with a limiting plug hole, and a reset structure is connected between the strip groove and the sliding sleeve block.
[0009] Furthermore, the reset structure includes a fixed rod fixedly connected to the end wall of the strip groove, the outer periphery of the fixed rod is provided with a spring, the sliding sleeve block is slidably sleeved on the periphery of the two fixed rods, and a sealing assembly and a mounting component are respectively connected between the right half box body and the left half box body.
[0010] Furthermore, the sealing assembly includes a sealing insert fixedly connected to the end of the right half of the box body and a sealing slot opened at the end of the left half of the box body, the sealing insert is inserted into the inner wall of the sealing slot, and the opening size of the sealing slot is compatible with the design size of the sealing insert.
[0011] Furthermore, the installation and disassembly components include overlapping grooves opened at the ends of the right half box body and the left half box body, a overlapping plate is placed on the inner wall of the overlapping groove, a threaded hole is opened on the inner bottom wall of the overlapping groove, the surface of the overlapping plate is threadedly connected with a fixing screw, and the end of the fixing screw is threadedly connected to the inner wall of the threaded hole.
[0012] Furthermore, the plug-in block passes through the rectangular through slot one and is inserted into the inner wall of the rectangular through slot two, the end of the limiting plug rod passes through the end wall of the strip groove and is inserted into the inner wall of the limiting socket, and the inner diameter of the limiting socket is matched with the designed outer diameter of the limiting plug rod.
[0013] Furthermore, one end of the spring is fixedly connected to the end wall of the strip-shaped groove, and the other end of the spring is fixedly connected to one end surface of the sliding sleeve block.
[0014] Beneficial effects of the utility model:
[0015] The utility model makes the installation and disassembly of the ceramic membrane extremely simple by designing a clever disassembly and assembly mechanism; specifically, through the cooperation of the limit rod and the limit hole, the user can quickly complete the fixing and disassembly of the ceramic membrane with simple operations, without the need for complicated tools or cumbersome steps; this design greatly improves the operating efficiency, reduces the user's work intensity, and brings great convenience to the user.
[0016] The utility model ensures the sealing of the device after splicing through the close cooperation of the sealing insert and the sealing slot; this design effectively avoids the leakage problem of the solution during the extraction process, ensures the stability of the extraction environment, and thus improves the extraction quality of tea saponin; at the same time, good sealing also prolongs the service life of the device and reduces maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the utility model;
[0018] Figure 2 This is a schematic diagram of the structural disassembly of a containing box body in one embodiment of the utility model;
[0019] Figure 3 This is a schematic diagram of the structural disassembly of a ceramic membrane and a mounting frame in one embodiment of the utility model;
[0020] Figure 4 This is an embodiment of the utility model Figure 3 A magnified view of the structure at center A;
[0021] Figure 5 This is an embodiment of the utility model Figure 2 A magnified view of the structure at point B.
[0022] In the figure: 1, containing box body; 101, right half box body; 102, left half box body; 2, liquid outlet pipe; 3, mounting frame; 4, ceramic membrane; 5, limit block; 6, placement groove; 7, extrusion frame; 8, rectangular through groove one; 9, rectangular through groove two; 10, plug-in block; 11, strip groove; 12, fixing rod; 13, spring; 14, sliding sleeve block; 15, limit plug rod; 16, limit plug hole; 17, sealing insert; 18, sealing slot; 19, lap groove; 20, lap plate; 21, threaded hole; 22, tightening screw. DETAILED DESCRIPTION
[0023] In order to more clearly and completely illustrate the technical solution of the present invention, the present invention is further described below in conjunction with the accompanying drawings.
[0024] Example
[0025] like Figure 1-Figure 5 As shown, a membrane separation device for tea saponin extraction proposed in one embodiment of the utility model is mainly composed of a containing box body 1, a liquid outlet pipe 2, a mounting frame 3 and a ceramic membrane 4. The containing box body 1 is divided into a right half box body 101 and a left half box body 102, and the two are quickly spliced through a special design. The liquid outlet pipe 2 is directly connected to the front of the left half box body 102, which is convenient for collecting the filtered tea saponin solution. The mounting frame 3 is installed inside the containing box body 1, and a ceramic membrane 4 is installed thereon for filtering and separating tea saponin.
[0026] The right half box body 101 and the left half box body 102 are connected together by a cleverly designed splicing mechanism to form a complete storage space. The inner side walls of both are equipped with a limit block 5 for supporting the installation frame 3 to ensure the stability of the installation frame 3.
[0027] Furthermore, a disassembly mechanism is provided between the installation frame 3 and the ceramic membrane 4, and the ceramic membrane 4 can be quickly installed and disassembled through the cooperation of the extrusion frame 7 and the plug-in block 10. The extrusion frame 7 is placed in the placement groove 6 of the installation frame 3, and the plug-in block 10 passes through the through grooves on the ceramic membrane 4 and the extrusion frame 7, combined with the locking mechanism of the limit rod 15 and the limit plug hole 16, to achieve a stable installation of the ceramic membrane 4. At the same time, the reset structure includes a fixing rod 12 and a spring 13 to ensure that the limit rod 15 can be automatically reset when disassembled.
[0028] Furthermore, a sealing assembly is used to seal the right half of the box body 101 and the left half of the box body 102, including a sealing insert 17 fixed at the end of the right half of the box body 101 and a sealing slot 18 opened at the end of the left half of the box body 102, to ensure the sealing of the device after splicing. In addition, through the design of the installation and removal components including the lap groove 19, the lap plate 20, the threaded hole 21 and the tightening screw 22, the user can realize the rapid disassembly and installation of the box body by rotating the tightening screw 22, which is convenient for cleaning and maintenance.
[0029] Finally, it should be noted that the basic concepts have been described above. Obviously, for those skilled in the art, the above detailed disclosure is only an example and does not constitute a limitation of this specification. Although it is not explicitly stated here, those skilled in the art may make various modifications, improvements and corrections to this specification. Such modifications, improvements and corrections are suggested in this specification, so such modifications, improvements and corrections still belong to the spirit and scope of the exemplary embodiments of this specification. At the same time, this specification uses specific words to describe the embodiments of this specification. For example, "one embodiment", "one embodiment", and / or "some embodiments" refer to a certain feature, structure or characteristic related to at least one embodiment of this specification. Therefore, it should be emphasized and noted that "one embodiment" or "one embodiment" or "an alternative embodiment" mentioned twice or more in different positions in this specification does not necessarily refer to the same embodiment. In addition, certain features, structures or characteristics in one or more embodiments of this specification can be appropriately combined. In addition, unless explicitly stated in the claims, the order of processing elements and sequences described in this specification, the use of alphanumeric characters, or the use of other names are not used to limit the order of the processes and methods of this specification.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A membrane separation device for extracting tea saponin, comprising a containing box body (1), a liquid outlet pipe (2), a mounting frame (3) and a ceramic membrane (4), wherein the mounting frame (3) is mounted inside the containing box body (1), and the ceramic membrane (4) is mounted on the mounting frame (3), characterized in that: The containing box body (1) comprises a right half box body (101) and a left half box body (102), the right half box body (101) and the left half box body (102) being spliced, the liquid outlet pipe (2) being connected through the front of the left half box body (102), the inner side walls of the right half box body (101) and the left half box body (102) being fixedly connected with a limit block (5) for placing an installation frame (3), and a disassembly mechanism being connected between the installation frame (3) and the ceramic membrane (4); The disassembly and assembly mechanism comprises a placement groove (6) provided on the lower end surface of the installation frame (3) and an extrusion frame (7) placed on the inner wall of the placement groove (6) for pressing and fixing the ceramic membrane (4); the surface of the ceramic membrane (4) is provided with a rectangular through groove 1 (8); the surface of the extrusion frame (7) is provided with a rectangular through groove 2 (9); the inner bottom wall of the placement groove (6) is fixedly connected with a plug-in block (10) passing through the rectangular through groove 1 (8) and the rectangular through groove 2 (9) respectively; the lower end surface of the plug-in block (10) is provided with a strip groove (11); the inner wall of the strip groove (11) is slidably connected with a sliding sleeve block (14); one end of the sliding sleeve block (14) is fixedly connected with a limiting insertion rod (15); the end wall of the rectangular through groove 2 (9) is provided with a limiting insertion hole (16); a reset structure is connected between the strip groove (11) and the sliding sleeve block (14).
2. A membrane separation device for extracting tea saponin according to claim 1, characterized in that: The reset structure comprises a fixed rod (12) fixedly connected to the end wall of the strip-shaped groove (11), a spring (13) being sleeved on the periphery of the fixed rod (12), the sliding sleeve block (14) being slidably sleeved on the peripheries of the two fixed rods (12), and a sealing assembly and a mounting and disassembly component being respectively connected between the right half box body (101) and the left half box body (102).
3. A membrane separation device for extracting tea saponin according to claim 2, characterized in that: The sealing assembly comprises a sealing insert (17) fixedly connected to the end of the right half box body (101) and a sealing slot (18) opened at the end of the left half box body (102); the sealing insert (17) is inserted into the inner wall of the sealing slot (18), and the opening size of the sealing slot (18) is mutually compatible with the design size of the sealing insert (17).
4. A membrane separation device for extracting tea saponin according to claim 2, characterized in that: The mounting and disassembly components include a mounting groove (19) formed at the ends of the right half box body (101) and the left half box body (102); a mounting plate (20) is placed on the inner wall of the mounting groove (19); a threaded hole (21) is formed on the inner bottom wall of the mounting groove (19); a fixing screw (22) is threadedly connected to the surface of the fixing screw (22); and the end of the fixing screw (22) is threadedly connected to the inner wall of the threaded hole (21).
5. A membrane separation device for extracting tea saponin according to claim 1, characterized in that: The plug-in block (10) passes through the rectangular through slot one (8) and is inserted into the inner wall of the rectangular through slot two (9); the end of the limit plug rod (15) passes through the end wall of the strip groove (11) and is inserted into the inner wall of the limit plug hole (16); and the inner diameter of the limit plug hole (16) is adapted to the designed outer diameter of the limit plug rod (15).
6. A membrane separation device for extracting tea saponin according to claim 2, characterized in that: One end of the spring (13) is fixedly connected to the end wall of the strip groove (11), and the other end of the spring (13) is fixedly connected to one end surface of the sliding sleeve block (14).