Bending device for zinc-aluminum alloy accessories
By using infrared sensors and hydraulic system in the bending device of zinc-aluminum alloy accessories, the precise positioning and continuous stamping of the lower mold and the upper mold are achieved, solving the problem of low bending efficiency in the prior art and improving production efficiency.
Patent Information
- Application Number
- CN202421905307.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-08-08
AI Technical Summary
In the prior art, the bending device of zinc-aluminum alloy accessories is in a stopped state during material collection and discharge, resulting in low bending efficiency.
A bending device for zinc-aluminum alloy accessories is designed, using infrared transmitters and infrared receivers to cooperate with motors and hydraulic rods to achieve accurate positioning and continuous stamping of the lower mold and the upper mold. Through the cooperation of springs, telescopic rods and top plates, automatic ejection and removal of molded accessories can be achieved.
Continuous stamping of zinc-aluminum alloy accessories is realized, production efficiency is improved, and manual operation time and cost are reduced.
Smart Images

Figure CN222778679U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zinc-aluminum alloy fittings processing, in particular to a bending device for zinc-aluminum alloy fittings. Background Art
[0002] Zinc-aluminum alloy accessories are parts made of zinc and aluminum alloy. This alloy usually has good mechanical properties, corrosion resistance and thermal conductivity. Therefore, zinc-aluminum alloy accessories are widely used in various industries such as automobile manufacturing, electronic equipment, aerospace, etc. When zinc-aluminum alloy accessories are processed, bending devices are required to bend them.
[0003] In the prior art, after the bending device bends the zinc-aluminum alloy accessories through a mold, a worker is required to manually take the formed accessories out of the mold and put in new processed materials. During the process of taking and putting materials, the bending device is in a stopped state, resulting in low bending efficiency of the zinc-aluminum alloy accessories. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that after the bending device bends the zinc-aluminum alloy accessories through a mold, the staff needs to manually take the formed accessories out of the mold and put in new processing materials. During the process of taking and putting materials, the bending device is in a stopped state, resulting in low bending efficiency of the zinc-aluminum alloy accessories. A bending device for zinc-aluminum alloy accessories is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a bending device for zinc-aluminum alloy accessories, comprising: a workbench, the top of the workbench is rotatably connected to a rotating seat, the top of the rotating seat is fixedly connected to a turntable, the top of the turntable is equidistantly fixedly connected to a plurality of lower molds, the outer surfaces of the plurality of lower molds are fixedly connected to infrared receivers, the top of the workbench is fixedly connected to a bracket near the rear side, the inner top of the bracket is fixedly connected to an infrared transmitter, the inner surfaces of the plurality of lower molds are symmetrically fixedly connected to telescopic rods, the inner surfaces of the plurality of lower molds are movably connected to top plates, and the outer surfaces of the plurality of telescopic rods are sleeved with springs.
[0006] Preferably, a motor is fixedly connected to the inner surface of the workbench, an output end of the motor movably penetrates the inner top of the workbench, and a driving gear is fixedly connected to the output end of the motor.
[0007] Preferably, a driven gear is fixedly connected to the outer surface of the rotating seat, and the outer surface of the driven gear is meshed with the outer surface of the driving gear.
[0008] Preferably, the position of the infrared transmitter matches the positions of the plurality of infrared receivers, a hydraulic rod is fixedly connected to the top of the bracket, and a driving end of the hydraulic rod movably penetrates the top of the bracket.
[0009] Preferably, the tops of the plurality of telescopic rods are respectively fixedly connected to the bottoms of the plurality of top plates, and the driving end of the hydraulic rod is fixedly connected to the upper mold.
[0010] Preferably, the position of the lower mold matches the positions of the plurality of upper molds, and a guide rod is symmetrically and movably penetrated through the top of the bracket.
[0011] Preferably, the bottoms of the two guide rods are fixedly connected to the top of the upper mold.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, the spring, telescopic rod and top plate are used in combination to eject the bent accessories, which is convenient for taking them out and placing them later. At the same time, with the cooperation of the motor, the driving gear, the driven gear, the rotating seat and the turntable, the lower mold on the turntable can be rotated, and with the cooperation of the infrared transmitter and the infrared receiver, the rotation position of the turntable can be accurately adjusted to ensure the precise positioning of the lower mold and the upper mold. After a lower mold completes stamping, the turntable can be rotated to move the next lower mold to the stamping position, thereby realizing continuous stamping and greatly improving production efficiency.
[0014] 2. In the utility model, when the upper mold is moving downward, the two guide rods will slide along the bracket to limit the moving path of the lower mold, thereby ensuring the moving direction of the lower mold and the subsequent stamping work. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A top view of a bending device for zinc-aluminum alloy accessories proposed in the utility model;
[0016] Figure 2 A three-dimensional diagram of a bending device for zinc-aluminum alloy accessories proposed in the utility model;
[0017] Figure 3 A schematic diagram of the support structure of a bending device for zinc-aluminum alloy accessories is provided for the utility model;
[0018] Figure 4 The utility model provides a lower die development diagram of a bending device for zinc-aluminum alloy accessories.
[0019] Legend: 1. Driving gear; 2. Workbench; 3. Infrared receiver; 4. Lower mold; 5. Turntable; 6. Bracket; 7. Upper mold; 8. Guide rod; 9. Hydraulic rod; 10. Telescopic rod; 11. Spring; 12. Top plate; 13. Infrared transmitter; 14. Driven gear; 15. Motor; 16. Rotating seat. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0022] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a bending device for zinc-aluminum alloy accessories, including: a workbench 2, the top of the workbench 2 is rotatably connected to a rotating seat 16, the top of the rotating seat 16 is fixedly connected to a turntable 5, the top of the turntable 5 is equidistantly fixedly connected to a plurality of lower molds 4, the outer surfaces of the plurality of lower molds 4 are all fixedly connected to infrared receivers 3, the top of the workbench 2 is fixedly connected to a bracket 6 near the rear side, the inner top of the bracket 6 is fixedly connected to an infrared transmitter 13, the inner surfaces of the plurality of lower molds 4 are all symmetrically fixedly connected to telescopic rods 10, the inner surfaces of the plurality of lower molds 4 are all movably connected to top plates 12, the outer surfaces of the plurality of telescopic rods 10 are all sleeved with springs 11, the inner surface of the workbench 2 A motor 15 is fixedly connected to the surface, and the output end of the motor 15 movably penetrates the inner top of the workbench 2. The output end of the motor 15 is fixedly connected to the driving gear 1. The outer surface of the rotating seat 16 is fixedly connected to the driven gear 14. The outer surface of the driven gear 14 is meshed with the outer surface of the driving gear 1. The position of the infrared transmitter 13 matches the positions of the multiple infrared receivers 3. The top of the bracket 6 is fixedly connected to the hydraulic rod 9, and the driving end of the hydraulic rod 9 movably penetrates the top of the bracket 6. The tops of the multiple telescopic rods 10 are respectively fixedly connected to the bottoms of the multiple top plates 12, and the driving end of the hydraulic rod 9 is fixedly connected to the upper mold 7. The position of the lower mold 4 matches the positions of the multiple upper molds 7.
[0023] The effect achieved by the entire embodiment 1 is that the electrical components on the bending device are electrically connected by a PLC controller. When the zinc-aluminum alloy accessories are bent, the material to be processed is placed on the lower mold 4, and then the motor 15 is started to drive the driving gear 1 to rotate. The driving gear 1 is meshed with the driven gear 14, so that the driving gear 1 will drive the driven gear 14 to rotate when it rotates, thereby driving the rotating seat 16 to rotate, and the turntable 5 is rotated. When the turntable 5 is rotating, the infrared transmitter 13 will always emit an infrared light signal downward. When the turntable 5 rotates to a certain extent, the infrared light signal emitted by the infrared transmitter 13 will be received by the infrared receiver 3 and converted into an electrical signal, and then transmitted to the controller. The controller receives and processes the electrical signal of the infrared receiver 3, and then controls the motor 15 to stop rotating, so that the turntable 5 stops rotating, so that the corresponding lower mold 4 stops accurately above the upper mold 7, and then starts the hydraulic rod 9 to move its driving end downward. The upper mold 7 is driven to move downward, so that the lower mold 4 and the upper mold 7 are used in conjunction with each other to bend the material to be processed. During bending, the upper mold 7 will simultaneously apply downward pressure to the top plate 12 when bending the material, so that the spring 11 and the telescopic rod 10 are compressed. When the bending is completed, the hydraulic rod 9 is started to move the upper mold 7 upward, and then the motor 15 is started again to rotate, and with the cooperation of the infrared transmitter 13 and the infrared receiver 3, the material on the other lower mold 4 is bent. At the same time, during the bending work, the lower mold 4 after the material is bent will rotate to the outside. At this time, the top plate 12 is no longer subjected to the pressure of the upper mold 7, so that the top plate 12 will be driven to move upward under the action of the rebound force of the spring 11, and the formed accessories will be pushed out of the lower mold 4, so that it is convenient for the staff to take out and replace the new material to be processed. After a lower mold 4 completes stamping, the turntable 5 can be rotated to move the next lower mold 4 to the stamping position, thereby realizing continuous stamping, which greatly improves the production efficiency.
[0024] Embodiment 2, as Figure 1-Figure 4 As shown, guide rods 8 are symmetrically and movably penetrated through the top of the bracket 6 , and the bottoms of the two guide rods 8 are fixedly connected to the top of the upper mold 7 .
[0025] The effect achieved by the entire embodiment 2 is that when the upper mold 7 moves downward, the two guide rods 8 will slide along the bracket 6 to limit the moving path of the upper mold 7, ensure the moving direction of the upper mold 7, and ensure subsequent stamping work.
[0026] Working principle: When bending zinc-aluminum alloy accessories, place the material to be processed on the lower mold 4, and then start the motor 15 to drive the driving gear 1 to rotate. The driving gear 1 is meshed with the driven gear 14, so that the driving gear 1 will drive the driven gear 14 to rotate when it rotates, thereby driving the rotating seat 16 to rotate and causing the turntable 5 to rotate. When the turntable 5 is rotating, the infrared transmitter 13 will always send out an infrared light signal downward. When the turntable 5 rotates to a certain extent, the infrared light signal sent by the infrared transmitter 13 will be received by the infrared receiver 3 and converted into an electrical signal, which will then be transmitted to the controller. The controller receives the electrical signal from the infrared receiver 3 and processes it, and then controls the motor 15 to stop rotating, so that the turntable 5 stops rotating, so that the corresponding lower mold 4 stops accurately above the upper mold 7, and then starts the hydraulic rod 9 to move its driving end downward, driving the upper mold 7 to move downward, and limit the position with the cooperation of the guide rod 8. , so that the material to be processed is bent by the cooperation of the lower mold 4 and the upper mold 7. During bending, the upper mold 7 will simultaneously apply downward pressure to the top plate 12 when bending the material, so that the spring 11 and the telescopic rod 10 are compressed. When the bending is completed, the hydraulic rod 9 is started to move the upper mold 7 upward, and then the motor 15 is started again to rotate, and with the cooperation of the infrared transmitter 13 and the infrared receiver 3, the material on the other lower mold 4 is bent. At the same time, during the bending work, the lower mold 4 after the material is bent will rotate to the outside. At this time, the top plate 12 is no longer subjected to the pressure of the upper mold 7, so that the top plate 12 will be driven to move upward under the action of the rebound force of the spring 11, and the formed accessories will be pushed out of the lower mold 4, so that it is convenient for the staff to take out and replace the new material to be processed. After a lower mold 4 completes stamping, the turntable 5 can be rotated to move the next lower mold 4 to the stamping position, thereby realizing continuous stamping, which greatly improves the production efficiency.
[0027] The wiring diagram of the infrared receiver 3, hydraulic rod 9, infrared transmitter 13 and motor 15 in the utility model belongs to the common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring arrangement of the infrared receiver 3, hydraulic rod 9, infrared transmitter 13 and motor 15 are no longer explained in detail.
[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A bending device for zinc-aluminum alloy fittings, characterized in that: include: A workbench (2), wherein the top of the workbench (2) is rotatably connected to a rotating seat (16), the top of the rotating seat (16) is fixedly connected to a turntable (5), the top of the turntable (5) is equidistantly fixedly connected to a plurality of lower molds (4), the outer surfaces of the plurality of lower molds (4) are fixedly connected to infrared receivers (3), the top of the workbench (2) is fixedly connected to a bracket (6) near the rear side, the inner top of the bracket (6) is fixedly connected to an infrared transmitter (13), the inner surfaces of the plurality of lower molds (4) are symmetrically fixedly connected to telescopic rods (10), the inner surfaces of the plurality of lower molds (4) are movably connected to a top plate (12), and the outer surfaces of the plurality of telescopic rods (10) are sleeved with springs (11).
2. The bending device for zinc-aluminum alloy fittings according to claim 1 is characterized in that: The inner surface of the workbench (2) is fixedly connected to a motor (15), the output end of the motor (15) movably penetrates the inner top of the workbench (2), and the output end of the motor (15) is fixedly connected to a driving gear (1).
3. The bending device for zinc-aluminum alloy fittings according to claim 2 is characterized in that: The outer surface of the rotating seat (16) is fixedly connected to a driven gear (14), and the outer surface of the driven gear (14) is meshed with the outer surface of the driving gear (1).
4. The bending device for zinc-aluminum alloy fittings according to claim 3 is characterized in that: The position of the infrared transmitter (13) matches the positions of the plurality of infrared receivers (3); the top of the bracket (6) is fixedly connected to a hydraulic rod (9); the driving end of the hydraulic rod (9) movably penetrates the top of the bracket (6).
5. The bending device for zinc-aluminum alloy fittings according to claim 4 is characterized in that: The tops of the plurality of telescopic rods (10) are respectively fixedly connected to the bottoms of the plurality of top plates (12), and the driving end of the hydraulic rod (9) is fixedly connected to the upper mold (7).
6. The bending device for zinc-aluminum alloy fittings according to claim 5, characterized in that: The position of the lower mold (4) matches the positions of the plurality of upper molds (7), and a guide rod (8) is symmetrically and movably penetrated through the top of the bracket (6).
7. The bending device for zinc-aluminum alloy fittings according to claim 6, characterized in that: The bottoms of the two guide rods (8) are fixedly connected to the top of the upper mold (7).