Knife rest assembly, tubular package end shearing device and product filling production line
By designing a tool holder assembly with pre-shaped bumps and grooves, and combining deformation joints and power mechanisms to achieve shear, the problems of the sharp corners of the tail of the tubular packaging pipe are solved and the high maintenance cost are achieved, and a safe and economical shearing effect is achieved.
Patent Information
- Application Number
- CN202421592071.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The pipe tail of the existing tubular packaging has sharp corners, which poses safety hazards. At the same time, foreign custom cutting tools are expensive and easy to lose, and have high maintenance costs, which do not meet the company's needs for reducing costs and increasing efficiency.
A tool holder assembly is designed, including cutter one and cutter two, with a predetermined shape of bumps and grooves on the cutter, and a deformation joint is provided on the tool holder, which is driven to engage and shear by a power mechanism to form a sufficient large shear force, and the cut scraps are discharged through the air blowing device and the scrap discharge port.
It realizes safe and effective shearing of the tail of the tubular packaging pipe, reduces the cost of repairing and replacing tools, and improves the competitiveness of the product and consumer experience.
Smart Images

Figure CN222779642U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of mechanical technology, and particularly relates to a knife holder component, a tubular packaging end shearing device and a production line. Background Art
[0002] Tube packaging used for packaging pastes, such as toothpaste, has sharp corners at the end of the tube, which poses a safety hazard. Customized knives or cutter holders can achieve specific shapes of tube ends, but they are extremely expensive, and all other related accessories need to be replaced. At the same time, the cutter is a consumable part, and the subsequent maintenance costs are high, which does not meet the needs of enterprises to reduce costs and increase efficiency. Therefore, it is necessary to provide a replacement knife holder assembly on the current tube tail shearing device and product filling production line to solve the above problems, thereby improving consumers' experience in the process of product use and enhancing product competitiveness. Utility Model Content
[0003] The utility model aims to provide a replacement knife holder assembly for shearing the end of a tubular package into a predetermined shape, so as to solve the problems raised in the above-mentioned background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A tool holder assembly comprises a cutter 1, a cutter 2, a tool holder 1 and a tool holder 2, wherein the cutter 1 and the cutter 2 are respectively provided with a protrusion and a groove of a predetermined shape, and the protrusion and the groove match each other; the cutter 1 and the cutter 2 are respectively fixed on the tool holder 1 and the tool holder 2; and the tool holder 1 is provided with deformation seams on both left and right sides above the cutter 1.
[0006] The deformation joint comprises a linear deformation joint 1 and a linear deformation joint 2, wherein the linear deformation joint 1 and the linear deformation joint 2 are staggered, a semi-enclosed deformation joint 1 is provided on the side of the linear deformation joint 1 facing the linear deformation joint 2, the linear deformation joint 1 is connected to the semi-enclosed deformation joint 1, and the linear deformation joint 2 is not connected to the semi-enclosed deformation joint 1;
[0007] The linear deformation joint 2 is connected to the semi-enclosed deformation joint 2, the semi-enclosed deformation joint 2 is not connected to the semi-enclosed deformation joint 1 and the linear deformation joint 1, and a part of the semi-enclosed deformation joint 1 is included in the semi-enclosed deformation joint 2.
[0008] The cross section of the deformation joint end is arc-shaped.
[0009] The semi-closed deformation joint 2 is provided with a tapered hole.
[0010] It also includes a slide rail, and the tool holder 1 and the tool holder 2 are both slidably connected to the slide rail.
[0011] A scrap material discharge outlet is provided below the tool holder one, and an air blowing device is provided on the tool holder two. The air blowing port on the air blowing device is provided corresponding to the scrap material discharge outlet.
[0012] An extension plate is provided on the knife holder 1 and below the cutter 1, facing the knife holder 2.
[0013] The first knife holder is provided with an arc-shaped blocking piece with an opening facing outwards.
[0014] The front surface of the first cutter is inclined.
[0015] A tubular package end shearing device comprises the knife holder assembly.
[0016] A product filling production line comprises the tubular packaging end shearing device.
[0017] The beneficial technical effects of the utility model compared with the prior art are:
[0018] The tool holder assembly of the utility model has the advantages of simple structure, low manufacturing cost and convenient replacement. The protrusions and grooves on the cutter one and the cutter two have a predetermined shape, and the tail of the tube package is placed between the cutter one and the cutter two. When the tool holder one and the tool holder two reach a clamping or shearing state under the drive of the power mechanism, the shearing force formed can cut the tail of the tube package from one side to the other side into a desired predetermined shape. Due to the existence of the deformation seam, when the protrusions and grooves on the cutter one and the cutter two are clamped or sheared, the surfaces tangent to the protrusions and grooves can be pressed tightly, thereby ensuring that a sufficiently large shearing force is formed. The tool holder and the cutter are both made of metal materials, and the deformation seam is formed by cutting by wire cutting. The deformation seam effectively protects the cutter and reduces blade wear. By providing an air blowing device and a scrap discharge port, the cut scraps can be discharged without manual cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a three-dimensional view of the tool holder assembly from the first angle.
[0020] Figure 2 for Figure 1 A partial enlarged view of .
[0021] Figure 3 This is a stereoscopic view of the tool holder assembly from the second angle.
[0022] Figure 4 A top view of the tool holder assembly.
[0023] Figure 5 The third angle stereogram of the tool holder assembly.
[0024] In the figure: 1, slide rail; 2, rocker arm; 3, tool holder one; 4, tool holder two; 301, deformation joint; 302, arc-shaped baffle; 303, oblong through hole; 304, angle plate; 305, bump; 306, scrap material discharge outlet; 307, limit rod; 401, groove; 3011, linear deformation joint two; 3012, semi-enclosed deformation joint two; 3013, linear deformation joint one; 3014, deformation joint end; 3015, tapered hole. DETAILED DESCRIPTION
[0025] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0026] The tubular package in the utility model can be a packaging hose for toothpaste, facial cleanser, hand cream and other pastes, and the end of the tubular package is the tube tail that has been sealed by a heat sealer. The knife holder assembly of the utility model is used to replace the existing knife holder assembly and is connected to the shearing device.
[0027] A tool holder assembly includes a cutter 1, a cutter 2, a tool holder 1 3 and a tool holder 2 4, wherein the cutter 1 and the cutter 2 are respectively provided with a convex block 305 and a groove 401 of a predetermined shape, wherein the convex block 305 and the groove 401 match each other; the cutter 1 and the cutter 2 are respectively fixed on the tool holder 1 3 and the tool holder 2 4; and the tool holder 1 3 is provided with a deformation seam 301 on both the left and right sides above the cutter 1. The purpose of providing the deformation seam 301 is to allow the cutter 1 to have a space for rising and falling, and the cutter 1 and the cutter 2 are interference fit. In the process of shearing the tail of a tubular packaging tube, due to the existence of the deformation seam 301, when the convex block 305 and the groove 401 on the cutter 1 and the cutter 2 are engaged, i.e., shearing, the surface tangent to the groove 401 and the convex block 305 can be pressed tightly, thereby ensuring the formation of a sufficiently large shearing force, and the deformation seam effectively protects the cutter and reduces the wear of the blade. The tool holder and the cutter are both made of metal materials, and the deformation seam is cut by wire cutting.
[0028] like Figure 1 , 3, 4 show a tool holder assembly, the groove 401 and the protrusion 305 are both U-shaped, the tail of the tube package is placed between the cutter 1 and the cutter 2, when the tool holder 1 3 and the tool holder 2 4 reach a clamping or shearing state under the drive of the power mechanism, the shearing force formed can cut the tail of the tube package from one side to the other side and shear it into the desired U shape.
[0029] Preferably, the deformation joint includes a linear deformation joint 3013 and a linear deformation joint 3011, the linear deformation joint 3013 and the linear deformation joint 3011 are staggered, the linear deformation joint 3013 is provided with a semi-closed deformation joint 1 on the side facing the linear deformation joint 2, the linear deformation joint 3013 is connected to the semi-closed deformation joint 1, and the linear deformation joint 2 3011 is not connected to the semi-closed deformation joint 1; the linear deformation joint 2 3011 is connected to the semi-closed deformation joint 2 3012, the semi-closed deformation joint 2 3012 is not connected to the semi-closed deformation joint 1 and the linear deformation joint 1 3013, and a part of the semi-closed deformation joint 1 is included in the semi-closed deformation joint 2 3012.
[0030] Preferably, in order to prevent stress concentration from occurring at the end of the deformation seam located in the tool holder during use, the cross-section of the deformation seam end 3014 is arc-shaped.
[0031] Preferably, a conical hole 3015 is provided on the second semi-closed deformation joint 3012, and a screw is screwed into the conical hole 3015, and the elasticity of the tool holder can be adjusted according to the tightening condition of the screw.
[0032] Preferably, it also includes a slide rail 1, and the tool holder 1 3 and the tool holder 2 4 are both slidably connected to the slide rail. Figure 1 As shown, a slider is provided under the tool holder 1 3 and the tool holder 2 4, and the slider is slidably connected to the slide rail 1 to limit the running trajectory of the tool holder 1 3 and the tool holder 2 4 to ensure that the two will not be misaligned.
[0033] Preferably, a scrap material discharge outlet 306 is provided below the tool holder 1 3 , and a blowing device (not shown in the figure) is provided on the tool holder 2 4 , and the blowing device provides an air source through a high-pressure air pump, and the blowing port on the blowing device is arranged corresponding to the scrap material discharge outlet 306 .
[0034] Preferably, an extension plate facing the knife holder 2 4 is provided on the knife holder 1 3 below the cutter 1. The extension plate can be used to support the tube tail of the tubular packaging. When the tube tail is cut, the scraps will fall on the extension plate and be quickly blown into the scrap discharge port 306 by the blowing device.
[0035] Preferably, the tool holder 1 3 is provided with an arc-shaped baffle 302 with an opening facing outward. Figure 1 As shown, the arc-shaped baffle 302 is connected to the tool holder 3 through an angle plate 304, and an oblong through hole 303 is provided on the angle plate 304. The oblong through hole 303 is provided to facilitate adjustment of the left and right positions of the arc-shaped baffle 302. The angle plate 304 can be connected to the tool holder 3 by connecting parts such as screws.
[0036] Preferably, the front surface of the cutter 1 is inclined. Figure 4 As shown, the cutter 1 is a right-angle trapezoid in a top view. When the cutter 1 and the cutter 2 are in a non-shearing state, the front surface of the cutter 1, i.e., the surface of the cutter 1 facing the cutter 2, is an inclined surface. The front surface of the cutter 1 is not perpendicular to its motion track, i.e., the slide rail 1. This arrangement reduces the contact length of the cutter 1 with the pipe tail during the shearing process, which is beneficial to reducing the shearing resistance and ensuring the size of the shearing knife.
[0037] A tubular packaging end shearing device includes the above-mentioned knife holder assembly. The knife holder 1 3 and the knife holder 2 4 are both slidably connected to the slide rail 1, the swing rod 2 is rotatably connected to the slide rail 1, the upper end of the swing rod 2 is provided with a limit groove, and the knife holder is provided with a limit rod 307 matching the limit groove, and the lower end of the swing rod 2 is connected to a power mechanism (not shown in the figure). Under the drive of the power mechanism, the groove 401 and the protrusion 305 switch between the shearing and non-shearing states. When the groove 401 and the protrusion 305 are engaged, that is, shearing, a shearing force is formed to shear the tail of the packaging hose located between the two. The power mechanism can be a hydraulic swing motor, which is fixedly connected to the lower end of the swing rod 2. Driven by the swing motor, the swing rod 2 can swing back and forth, drive the knife holder to move in the horizontal direction, and shear the end of the packaging tube; the power mechanism can also be a cylinder, which directly drives the knife holder to move through the cylinder to achieve shearing, or other power mechanisms that can achieve the same function, which are not listed one by one here.
[0038] A product filling production line comprises a tubular package end shearing device.
[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A tool holder assembly, characterized in that: The invention comprises a cutter 1, a cutter 2, a knife holder 1 (3) and a knife holder 2 (4), wherein the cutter 1 and the cutter 2 are respectively provided with a convex block (305) and a concave groove (401) of a predetermined shape, and the convex block (305) and the concave groove (401) match each other; the cutter 1 and the cutter 2 are respectively fixed on the knife holder 1 (3) and the knife holder 2 (4); and deformation seams (301) are provided on both left and right sides of the knife holder 1 (3) located above the cutter 1.
2. The tool holder assembly according to claim 1, characterized in that: The deformation joint comprises a linear deformation joint 1 (3013) and a linear deformation joint 2 (3011), wherein the linear deformation joint 1 (3013) and the linear deformation joint 2 (3011) are staggered, and a semi-enclosed deformation joint 1 is provided on a side of the linear deformation joint 1 (3013) facing the linear deformation joint 2, the linear deformation joint 1 (3013) is connected to the semi-enclosed deformation joint 1, and the linear deformation joint 2 (3011) is not connected to the semi-enclosed deformation joint 1; The linear deformation joint 2 (3011) is connected to the semi-enclosed deformation joint 2 (3012), the semi-enclosed deformation joint 2 (3012) is not connected to the semi-enclosed deformation joint 1 and the linear deformation joint 1 (3013), and a part of the semi-enclosed deformation joint 1 is included in the semi-enclosed deformation joint 2 (3012).
3. The tool holder assembly according to claim 2, characterized in that: The cross section of the deformation joint end (3014) is arc-shaped; and a conical hole is provided on the semi-closed deformation joint 2 (3012).
4. The tool holder assembly according to claim 1, characterized in that: It also includes a slide rail (1), and the tool holder 1 (3) and the tool holder 2 (4) are both slidably connected to the slide rail (1).
5. The tool holder assembly according to claim 1, characterized in that: A scrap material discharge outlet (306) is provided below the tool holder one (3), and an air blowing device is provided on the tool holder two (4), wherein the air blowing port on the air blowing device is arranged corresponding to the scrap material discharge outlet (306).
6. The tool holder assembly according to claim 1, wherein: An extension plate facing the knife holder 2 (4) is provided on the knife holder 1 (3) below the cutter 1.
7. The tool holder assembly according to claim 1, characterized in that: The tool holder 1 (3) is provided with an arc-shaped blocking piece (302) with an opening facing outwards.
8. The tool holder assembly according to claim 1, wherein: The front surface of the first cutter is inclined.
9. A tubular packaging end shearing device, characterized in that: The tool holder assembly comprises the tool holder assembly according to any one of claims 1 to 8.
10. A product filling production line, characterized in that: The invention comprises a tubular packaging end cutting device as claimed in claim 9.