Full-automatic electronic cigarette shell film sticking machine
By designing a fully automatic electronic cigarette case film sticker, using automatic feeding, conveying, powder, film sticking and material collection processes, the problems of low manual operation efficiency and difficult to guarantee the quality of film in the existing technology are solved, and efficient and automated film sticking production is achieved.
Patent Information
- Application Number
- CN202420885796.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-04-26
AI Technical Summary
In the prior art, the manual operation efficiency of the electronic cigarette case filming machine is low, requires a lot of manpower, and the quality of the film is difficult to guarantee.
A fully automatic electronic cigarette case filming machine is designed, which adopts automatic feeding, conveying, powder, film and collecting processes to form an uninterrupted collection effect and improve production efficiency and film quality.
A fully automated film pasting process is realized, which improves production efficiency and film quality and reduces the need for manual operation.
Smart Images

Figure CN222780628U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of film pasting for electronic cigarette shells, and specifically relates to a full-automatic film pasting machine for electronic cigarette shells. Background Art
[0002] Electronic cigarettes are a type of simulated cigarettes that use electric heating wires to heat and atomize flavored substances to produce smoke for users to inhale. Currently, the outer wall of electronic cigarettes on the market mainly consists of printed paper films or plastic films (also known as synthetic paper or plastic films) that are attached to the outer wall of stainless steel or plastic pipes.
[0003] The Chinese patent with the publication number CN208325742U discloses a manual film laminating machine which can increase the working efficiency, including a bracket, an operating table is arranged on the bracket, two support blocks are arranged on one side of the bracket, an unwinding roller is arranged on the support block, the unwinding roller is plugged and fixed on the support block, an integrally formed workbench is arranged on the operating table, baffles are arranged on both sides of the workbench, a pressing plate is arranged on the end of the operating table near the unwinding roller, the two ends of the pressing plate are connected and fixed to the operating table by bolts, a track is arranged on the pressing plate, a sliding knife seat is arranged on the track, a roller in contact with the track is arranged at the bottom of the sliding knife seat, the sliding knife seat is slidably connected to the track, and a tool is arranged at the bottom of the sliding knife seat above the groove. Compared with the prior art, the advantages of the utility model are: easy to operate and good film laminating effect.
[0004] However, the original manual protective film application in the above-mentioned comparative document has low production capacity, and a large number of personnel are needed to meet the production capacity requirements. In addition, the film application personnel have no guarantee of quality during replacement, which is labor-intensive.
[0005] In view of this, the present utility model is proposed. Utility Model Content
[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a fully automatic electronic cigarette shell film pasting machine.
[0007] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:
[0008] A fully automatic electronic cigarette shell film laminating machine, comprising an operating table, a left feeding bin mechanism, an empty tray recovery bin mechanism, a left empty tray feeding bin mechanism, a left product receiving bin mechanism, a film laminating head mechanism, and a film laminating head adjustment structure are arranged on a first side of the operating table, and a right feeding bin mechanism, a right empty tray recovery bin mechanism, a right empty tray feeding bin mechanism, and a right product receiving bin mechanism are arranged on a second side of the operating table;
[0009] Material picking and placing robot mechanisms and product receiving robot mechanisms are respectively provided at both ends of the operating table. The left empty tray recovery bin robot mechanism and the right empty tray recovery bin robot mechanism are provided on the side of the material picking and placing robot mechanism close to the operating table. The right empty tray picking and placing robot mechanism and the left empty tray picking and placing robot mechanism are provided on the side of the product receiving robot mechanism close to the operating table. A conveying mechanism, four product return cylinder mechanisms, a laminating roller mechanism, a film head adjustment structure, a product sorting platform mechanism and two product separation mechanisms are provided on the operating table.
[0010] Optionally, the conveying mechanism is located between the product sorting platform mechanism and the product return cylinder mechanism, and the conveying mechanism is located between the two product separation mechanisms.
[0011] Optionally, the film laminating head mechanism, the film laminating head adjustment structure, and the product arranging platform mechanism are located on the same side of the conveying mechanism, and the film laminating head adjustment structure is located between the film laminating head mechanism and the product arranging platform mechanism.
[0012] Optionally, the left feeding bin mechanism is connected to the empty tray recovery bin mechanism, and the right feeding bin mechanism is connected to the right empty tray recovery bin mechanism.
[0013] Optionally, the right empty tray feeding bin mechanism is connected to the right product receiving bin mechanism, and the left empty tray feeding bin mechanism is connected to the left product receiving bin mechanism.
[0014] Optionally, an electric control box mechanism is embedded in the bottom of the operating table, a touch screen is mounted on the operating table, and the electric control box mechanism is electrically connected to the touch screen.
[0015] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described below at the same time:
[0016] By setting up automatic feeding, conveying, powder material, film pasting and material collection, an uninterrupted material collection effect is formed, thereby realizing full-automatic electronic cigarette shell film pasting, which is convenient for improving product production efficiency and film pasting effect.
[0017] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of an embodiment of the utility model;
[0020] Figure 2 This is a schematic diagram of the main structure of an embodiment of the utility model;
[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0022] Left feeding bin mechanism 1, empty tray recovery bin mechanism 2, right feeding bin mechanism 3, right empty tray recovery bin mechanism 4, left empty tray recovery bin manipulator mechanism 5, first linear motor 501, left empty tray recovery bin manipulator 502, right empty tray recovery bin manipulator mechanism 6, second linear motor 601, right empty tray recovery bin manipulator 602, material picking and discharging manipulator mechanism 7, third linear motor 701, material picking and discharging manipulator 702, product separation mechanism 8, film pasting head mechanism 9, touch screen 10, film coating roller mechanism 11, right empty tray feeding bin mechanism 12, right product collection bin mechanism 13, left empty tray feeding bin mechanism Bin mechanism 14, left product receiving bin mechanism 15, product receiving robot mechanism 16, fourth linear motor 1601, product receiving robot 1602, right empty tray picking and placing robot mechanism 17, fifth linear motor 1701, right empty tray picking and placing robot 1702, left empty tray picking and placing robot mechanism 18, sixth linear motor 1801, left empty tray picking and placing robot 1802, product sorting platform mechanism 19, product return cylinder mechanism 20, film head adjustment structure 21, electric control box mechanism 22, conveying mechanism 23, operating table 24, first support frame 25, second support frame 26.
[0023] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0024] The utility model will now be described in further detail with reference to the accompanying drawings.
[0025] See also Figure 1-2 As shown, in this embodiment, a fully automatic electronic cigarette shell film laminating machine is provided, including an operating table 24, a left feeding bin mechanism 1, an empty tray recovery bin mechanism 2, a left empty tray feeding bin mechanism 14, a left product receiving bin mechanism 15, a film laminating head mechanism 9, and a film laminating head adjustment structure 21 are arranged on the first side of the operating table 24, and a right feeding bin mechanism 3, a right empty tray recovery bin mechanism 4, a right empty tray feeding bin mechanism 12, and a right product receiving bin mechanism 13 are arranged on the second side of the operating table 24;
[0026] A material picking and discharging manipulator mechanism 7 and a product receiving manipulator mechanism 16 are respectively provided at both ends of the operating table 24. A left empty tray recovery bin manipulator mechanism 5 and a right empty tray recovery bin manipulator mechanism 6 are provided on the side of the material picking and discharging manipulator mechanism 7 close to the operating table 24. A right empty tray picking and discharging manipulator mechanism 17 and a left empty tray picking and discharging manipulator mechanism 18 are provided on the side of the product receiving manipulator mechanism 16 close to the operating table 24. A conveying mechanism 23, four product return cylinder mechanisms 20, a film coating roller mechanism 11, a film coating head adjustment structure 21, a product sorting platform mechanism 19, and two product separation mechanisms 8 are provided on the operating table 24. An electric control box mechanism 22 is embedded at the bottom end of the operating table 24. A touch screen 10 is installed on the operating table 24. The electric control box mechanism 22 is electrically connected to the touch screen 10. A first support frame 25 and a second support frame 26 are connected to one end of the operating table 24.
[0027] The left empty tray recovery bin manipulator mechanism 5 includes a first linear motor 501 mounted on the first support frame 25, and a left empty tray recovery bin manipulator 502 mounted on the movable end of the first linear motor 501, so that the left empty tray recovery bin manipulator 502 can be used to pick up and place the empty trays in the right feeding bin mechanism 2. The right empty tray recovery bin manipulator mechanism 6 includes a second linear motor 601 mounted on the first support frame 25, and a right empty tray recovery bin manipulator 602 mounted on the movable end of the second linear motor 601, so that the right empty tray recovery bin manipulator 602 can be used to pick up and place the empty trays in the right empty tray recovery bin mechanism 4. The material picking and discharging manipulator mechanism 7 includes a third linear motor 701 mounted on the first support frame 25, and a material picking and discharging manipulator 702 mounted on the movable end of the third linear motor 701, so that the material picking and discharging manipulator 702 can be used to pick up and place the product on the conveying mechanism 23. The structure 16 includes a fourth linear motor 1601 connected to the second support frame 26, and a product receiving manipulator 1602 connected to the active end of the fourth linear motor 1601, and the sliding direction of the product receiving manipulator 1602 is perpendicular to the conveying direction of the conveying mechanism 23, so as to facilitate the removal of products from the conveying mechanism 23. The right empty tray pick-up and placement manipulator mechanism 17 includes a fifth linear motor 1701 connected to the second support frame 26, and a right empty tray pick-up and placement manipulator 1702 connected to the active end of the fifth linear motor 1701, so as to facilitate the pick-up and placement of empty trays in the left empty tray feeding bin mechanism 14. The left empty tray pick-up and placement manipulator mechanism 18 includes a sixth linear motor 1801 connected to the second support frame 26, and a left empty tray pick-up and placement manipulator 1802 installed at the active end of the sixth linear motor 1801, so as to facilitate the pick-up and placement of empty trays in the left product receiving bin mechanism 14 by the left empty tray pick-up and placement manipulator 1802.
[0028] The left feeding bin mechanism 1, the empty tray recovery bin mechanism 2, the right feeding bin mechanism 3, the right empty tray recovery bin mechanism 4, the right empty tray feeding bin mechanism 12, the right product receiving bin mechanism 13, the left empty tray feeding bin mechanism 14 and the left product receiving bin mechanism 15 are all electric hydraulic push rod structures with a placement plate, which is convenient for stacking the trays on the placement plate. The height of the topmost tray can be adjusted by opening the electric hydraulic push rod. The film sticking head mechanism 9 is a film tearing machine in the prior art, which is used to separate the packaging film of the cigarette box and the bottom paper (glassine / silicone oil paper) that supports the packaging film. The setting of the film sticking head adjustment structure 21 is convenient for adjusting the horizontal and vertical positions of the film tearing machine. The film coating roller mechanism 11 is used to press the bottom surface of the packaging film torn from the bottom paper onto the surface of the cigarette box.
[0029] The conveying mechanism 23 of this embodiment is located between the product sorting platform mechanism 19 and the product return cylinder mechanism 20, the conveying mechanism 23 is located between the two product separation mechanisms 8, the film head mechanism 9, the film head adjustment structure 21, and the product sorting platform mechanism 19 are located on the same side of the conveying mechanism 23, the film head adjustment structure 21 is located between the film head mechanism 9 and the product sorting platform mechanism 19, the left feeding bin mechanism 1 is connected to the empty tray recovery bin mechanism 2, the right feeding bin mechanism 3 is connected to the right empty tray recovery bin mechanism 4, the right empty tray feeding bin mechanism 12 is connected to the right product receiving bin mechanism 13, and the left empty tray feeding bin mechanism 14 is connected to the left product receiving bin mechanism 15.
[0030] Principle of feeding station:
[0031] In the initial state of the machine, the lifting platforms of the left-feeding bin mechanism 1 and the right-feeding bin mechanism 3 are lowered to the bottom state, and the initial position of the lifting platform of the empty tray recovery bin mechanism 2 is at the upper end. The incoming electronic cigarette shells of 20 layers packed in pallets are manually put into the left-feeding bin mechanism 1 and the right-feeding bin mechanism 3. The material taking and discharging robot mechanism 7 first takes out the positive plate products from the plate of the left-feeding bin mechanism 1 at one time, moves to the top of the conveying mechanism 23, and puts the products into the conveying mechanism 23 one row at a time; after the top tray of products of the left-feeding bin mechanism 1 is taken away, the left empty tray recovery bin robot mechanism 5 moves to the top of the empty tray of the feeding bin, takes the empty tray to the empty tray recovery bin mechanism 2, and puts the empty tray into the empty tray recovery bin mechanism 2. The lifting platform of the recycling bin mechanism 2 will drop by a pallet height, and the feeding bin will rise by a plate height at this time, waiting for the next product pick-up and discharge robot mechanism 7 to take the product, and the above actions will be repeated in a cycle; after all the products in the left feeding bin mechanism 1 are put in, the equipment system will automatically switch to the right feeding bin mechanism 3, and production will continue without stopping. The lifting platform of the left feeding bin mechanism 1 on the left will automatically drop to the bottom, and the recycled empty pallet will be taken out manually. After another dozen products are put in, the feeding completion button will be pressed, and the right feeding bin mechanism 3 will be switched to the left feeding bin mechanism 1 to continue feeding after the feeding is completed; the feeding method of the right feeding bin mechanism 3 is consistent with the principle of the left feeding bin mechanism 1.
[0032] Principles of conveying, powder and film laminating:
[0033] After the front-end material picking and discharging robot mechanism 7 feeds the material to the conveying mechanism 23, the product flows to the product separation mechanism 8, and the electronic cigarette shells that are adjacent to each other are separated by the slow and fast conveying mechanisms 23 of the left and right product separation mechanisms 8, and then flow into the film pasting position after the distance is pulled apart. The product detection sensor senses the product and the control system transmits instructions to the film pasting head mechanism 9. The film pasting head motor rotates to peel off the film and attach it to the electronic cigarette shell, and then flows to the film coating roller mechanism 11. The film coating roller rolls the film on the product and the product to make it fit more closely, and then flows to the material receiving position.
[0034] Principle of receiving station:
[0035] At the rear end receiving station, in the initial state, the lifting platforms of the right empty tray input bin mechanism 12 and the left empty tray input bin mechanism 14 are lowered to the bottom state, and the empty trays are manually sorted and put into the right empty tray input bin mechanism 12 and the left empty tray input bin mechanism 14, and the right product receiving bin mechanism 13 and the left product receiving bin mechanism 15 rise to the uppermost end, and after the machine is running, the left empty tray pick-up and place robot mechanism 18 takes an empty tray from the empty tray input bin and puts it into the left product receiving bin mechanism 15, and after the left empty tray pick-up and place robot mechanism 18 takes an empty tray from the left product receiving bin mechanism 15, the empty tray input bin platform rises by one tray height, and after the left product receiving bin mechanism 15 is filled with a tray of products, the left empty tray pick-up and place robot mechanism 18 takes an empty tray from the empty tray input bin again and puts it into the left product receiving bin mechanism 15, and the left product receiving bin mechanism 15 drops by one tray height, and the principle of empty tray input on the left and right sides is the same;
[0036] When the products flow into the receiving station, the products flowing in are sorted through the identification of the product sensor. The four product return cylinder mechanisms 20 push the No. 1 product pushed by the No. 1 cylinder and the No. 2 product pushed by the No. 2 cylinder into the product sorting platform mechanism 19 in sequence. After 8 products are pushed to the 4*2 row on the platform, the product receiving manipulator mechanism 16 will descend and take away the sorted 8 products. After the product receiving manipulator mechanism 16 takes 4 times in sequence, the manipulator has taken the entire tray of 32 products. At this time, the manipulator moves to the product receiving bin position on the left and puts the 32 products into the tray. After putting them, it continues to return to the product sorting platform mechanism 19 position to continue taking products. The above actions are repeated; when the 20 trays of products on the left are collected, the receiving system will switch to the right product receiving bin mechanism 13 to collect products, so as to achieve the non-stop production function. The left side manually takes out the collected 20 layers of a dozen products, and then puts in 20 empty trays, waiting for the next switch to the left side to collect materials, forming an uninterrupted receiving effect, thereby realizing fully automatic electronic cigarette shell film pasting.
[0037] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0038] The present invention is not limited to the above-mentioned implementation modes. Anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solution that is the same or similar to the present invention falls within the protection scope of the present invention. The technology, shape, and structure that are not described in detail in the present invention are all known technologies.
Claims
1. A fully automatic electronic cigarette shell film laminating machine, characterized in that: include: An operating table (24), wherein a left feeding bin mechanism (1), an empty tray recovery bin mechanism (2), a left empty tray feeding bin mechanism (14), a left product receiving bin mechanism (15), a film pasting head mechanism (9), and a film pasting head adjustment structure (21) are arranged on a first side of the operating table (24); and a right feeding bin mechanism (3), a right empty tray recovery bin mechanism (4), a right empty tray feeding bin mechanism (12), and a right product receiving bin mechanism (13) are arranged on a second side of the operating table (24); A material picking and placing robot mechanism (7) and a product receiving robot mechanism (16) are respectively arranged at both ends of the operating table (24); a left empty tray recovery bin robot mechanism (5) and a right empty tray recovery bin robot mechanism (6) are arranged on the side of the material picking and placing robot mechanism (7) close to the operating table (24); a right empty tray picking and placing robot mechanism (17) and a left empty tray picking and placing robot mechanism (18) are arranged on the side of the product receiving robot mechanism (16) close to the operating table (24); a conveying mechanism (23), four product return cylinder mechanisms (20), a film coating roller mechanism (11), a film laminating head adjustment structure (21), a product sorting platform mechanism (19), and two product separation mechanisms (8) are arranged on the operating table (24).
2. A fully automatic electronic cigarette shell film laminating machine according to claim 1, characterized in that: The conveying mechanism (23) is located between the product sorting platform mechanism (19) and the product material return cylinder mechanism (20), and the conveying mechanism (23) is located between the two product separation mechanisms (8).
3. The fully automatic electronic cigarette shell film laminating machine according to claim 1, characterized in that: The film laminating head mechanism (9), the film laminating head adjustment structure (21), and the product sorting platform mechanism (19) are located on the same side of the conveying mechanism (23), and the film laminating head adjustment structure (21) is located between the film laminating head mechanism (9) and the product sorting platform mechanism (19).
4. The fully automatic electronic cigarette shell film laminating machine according to claim 1, characterized in that: The left feeding bin mechanism (1) is connected to the empty tray recovery bin mechanism (2), and the right feeding bin mechanism (3) is connected to the right empty tray recovery bin mechanism (4).
5. The fully automatic electronic cigarette shell film laminating machine according to claim 1, characterized in that: The right empty tray feeding bin mechanism (12) is connected to the right product receiving bin mechanism (13), and the left empty tray feeding bin mechanism (14) is connected to the left product receiving bin mechanism (15).
6. The fully automatic electronic cigarette shell film laminating machine according to claim 1, characterized in that: An electric control box mechanism (22) is embedded at the bottom of the operating table (24), a touch screen (10) is mounted on the operating table (24), and the electric control box mechanism (22) is electrically connected to the touch screen (10).
Citation Information
Patent Citations
Can increase work efficiency's manual sticking film machine
CN208325742U