Winding jig suitable for winding of wires with different functional heads
By designing a winding fixture with wire draw notch and additional functional head indwelling notch, and using removable bobbin and shaft connectors, the existing winding fixture cannot adapt to the wires of different functional heads, achieving efficient winding operation and tool versatility.
Patent Information
- Application Number
- CN202421713833.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-19
AI Technical Summary
Due to the limitations of its structure and function, existing winding fixtures cannot adapt to the wire winding requirements of different functional heads, resulting in inconvenience and inefficiency during production, maintenance and use.
A winding fixture including a winding main disc and a winding sub disc is designed. By setting a wire picking gap and an additional functional head insulating notch on the winding main disc, and using a detachable winding and shaft connection, flexible winding and wire picking of wires of different functional heads are achieved.
This winding fixture can adapt to the winding needs of wires in different functional heads, reduces the time and operation steps of replacing winding tools, significantly improves the efficiency of winding work, and extends the service life of winding fixtures.
Smart Images
Figure CN222781194U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding jigs, in particular to a winding jig suitable for winding wires with different functional heads. Background Art
[0002] In many fields such as modern electronics, electrical engineering, and communications, wires are important components for connecting and transmitting signals and currents, and their usage scenarios and needs are becoming increasingly diverse. In the process of arranging, storing, and storing wires, winding jigs play a key role. However, existing winding jigs have significant limitations in practical applications. With the continuous development of technology, the functions of wires are becoming increasingly rich, and the types of functional heads equipped at one or both ends are becoming more and more diverse. These functional heads may include plugs, sockets, connectors, sensor probes, magnetic suction connectors, etc., and their shapes, sizes, structures, and connection methods are all different. Existing winding jigs are usually designed and manufactured with fixed wire trough structures and sizes. This fixed structure makes the winding jig only suitable for winding ordinary wires of specific specifications and types. For those wires with different functional heads, due to the differences in the shape and size of the functional heads, the existing winding jigs cannot provide matching winding space and fixing methods.
[0003] To sum up, due to the limitations of their structure and functions, the existing winding jigs cannot adapt to the wire winding requirements of different functional heads, which has brought many inconveniences and problems to the production, maintenance and use in related fields, seriously affecting work efficiency and product quality, and urgently needs improvement and innovation. Utility Model Content
[0004] The utility model aims to overcome the above-mentioned shortcomings and provide a technical solution that can solve the above-mentioned problems.
[0005] A winding jig adapted for winding wires with different functional heads is used for winding wires with any functional head, comprising a winding main disk and a winding sub-drum, a winding shaft is axially fixed on the winding main disk, and a shaft connector for docking the winding shaft is axially fixed on the winding sub-drum, the winding shaft and the shaft connector are detachably connected, so that the winding main disk and the winding sub-drum can be detachably assembled and matched through the winding shaft and the shaft connector; a wire taking notch is opened on the side of the winding main disk, and the wire taking notch extends to the axial position of the winding main disk and the winding shaft.
[0006] Preferably, the wire taking gap is a square structure, and an expansion portion is provided at a side position of the wire taking gap corresponding to the winding main disk.
[0007] Preferably, at least one additional functional head retention gap is provided on the side of the winding main disk, and the additional functional head retention gap extends to its end portion and is covered by the winding shaft.
[0008] Preferably, the winding shaft and the shaft connecting member are cylindrical structures abutting against each other, and magnets are provided on both the winding shaft and the shaft connecting member, and the winding shaft and the shaft connecting member are detachably magnetically matched through the magnets.
[0009] Preferably, at least one group of positioning pins symmetrically distributed around its axis is fixedly mounted on the shaft connecting member, and positioning holes matching the positioning pins are opened on the winding shaft. The shaft connecting member and the winding shaft are positioned and abutted by the cooperation of the positioning pins and the positioning holes.
[0010] Preferably, the winding shaft and the shaft connector are both provided with a plurality of evenly distributed countersunk holes, the winding shaft is screwed to the winding main disk through the countersunk holes, and the shaft connector is screwed to the winding sub-disk through the countersunk holes.
[0011] Preferably, the thickness of the winding shaft and the shaft connecting member is consistent with the thickness of the wire, and the thickness of the winding shaft is greater than the thickness of the shaft connecting member.
[0012] Preferably, the winding main disk, the winding sub-disk, the winding shaft and the shaft connecting member are all made of metal materials.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] A wire taking notch is set to extend to the axial position of the winding main disk and the winding shaft. When winding a wire with a functional head, the functional head is extended along the wire taking notch to the back of the winding main disk. Correspondingly, a structure that can fix the functional head can be set on the back of the winding main disk, or the functional head can be directly kept on the back of the winding main disk. After winding, the wire passes through the wire taking notch and is wound onto the winding shaft along the side wall of the winding shaft to complete the winding operation. Through this setting, the winding jig can adapt to the winding requirements of wires with different functional heads. The operator no longer needs to find or replace different winding devices for different types of wires, which reduces the time and operating steps for replacing the winding tools, thereby significantly improving the efficiency of the winding work.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the utility model.
[0021] The reference numerals and names in the figures are as follows:
[0022] The winding main disk 10, the wire taking-out notch 11, the expansion portion 12, the additional functional head retention notch 13, the winding sub-disk 20, the winding shaft 30, the shaft connecting piece 40, the magnet 51, the positioning pin 52, the positioning hole 53, and the countersunk hole 54. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] See also Figure 1-4 In an embodiment of the utility model, a winding jig suitable for winding wires with different functional heads is proposed, which is used for winding wires with any functional head, including a winding main disk 10 and a winding sub-disk 20, a winding shaft 30 is axially fixed on the winding main disk 10, and an axis connector 40 for docking the winding shaft 30 is axially fixed on the winding sub-disk 20, the winding shaft 30 and the axis connector 40 are detachably connected, so that the winding main disk 10 and the winding sub-disk 20 can be detachably matched through the winding shaft 30 and the axis connector 40; a wire taking notch 11 is opened on the side of the winding main disk 10, and the wire taking notch 11 extends to the axial position of the winding main disk 10 and the winding shaft 30.
[0025] In the above technical solution, the detachable connection between the winding shaft 30 and the shaft connector 40 realizes the detachable assembly and matching of the winding main disc 10 and the winding sub-disc 20. This design allows the user to flexibly choose to install or remove the winding main disc 10 and the winding sub-disc 20 according to the length, thickness, size and shape of the wires with different functional heads, thereby meeting the winding requirements of wires with different functional heads of various specifications and types, greatly improving the versatility and applicability of the winding jig.
[0026] The wire taking-out notch 11 provided on the side of the winding main disc 10 greatly facilitates the wire taking-out operation. The user can quickly and easily take out the wound wire through the wire taking notch 11, avoiding the problem that the traditional winding device needs to laboriously disassemble or pull the wire when taking out the wire, reducing the damage to the wire during the wire taking process, and improving the service life and reliability of the wire; in addition, the wire taking notch 11 is further arranged to extend to the axial position of the winding main disk 10 and the winding shaft 30. When winding the wire with a functional head, the functional head is extended along the wire taking notch 11 to the back of the winding main disk 10. Correspondingly, a structure capable of fixing the functional head can be provided on the back of the winding main disk 10, or the functional head can be directly maintained on the back of the winding main disk 10. After the wire is wound, it passes through the wire taking notch 11 and is wound onto the winding shaft 30 along the side wall of the winding shaft 30 to complete the winding operation. Through this arrangement, the present winding jig can adapt to the winding requirements of wires with different functional heads. The operator no longer needs to find or replace different winding devices for different types of wires, reducing the time and operation steps for replacing the winding tool, thereby significantly improving the efficiency of the winding work.
[0027] See also Figure 1-2 In the embodiment of the utility model, it is proposed that the wire taking notch 11 is a square structure, and an expansion portion 12 is provided at the side position of the wire taking notch 11 corresponding to the winding main disk 10; the special design of the wire taking notch 11 and the expansion portion 12 increases the adaptability of the winding jig to wires of different types and specifications, whether it is a thin wire or a thick cable, whether it is a wire with a small functional head or a wire with a large, special-shaped functional head, it can be smoothly taken through the square wire taking notch 11 and the expansion portion 12, which broadens the scope of use of the winding jig; it is intended that in some complex electrical systems, there may be a variety of wires of different specifications and types at the same time. This winding jig with a special wire taking notch 11 design can meet the winding and wire taking requirements of all these wires, thereby improving the versatility and practicality of the winding jig in different application scenarios.
[0028] See also Figure 1-2 In the embodiment of the utility model, it is proposed that at least one additional functional head retention gap 13 is also opened on the side of the winding main disk 10, and the additional functional head retention gap 13 extends to its end and is covered by the winding shaft 30. The setting of at least one additional functional head retention gap 13 increases the adaptability of the winding jig to different types and different numbers of functional head wires. Different wires may have functional heads of different numbers and sizes. Multiple additional functional head retention gaps 13 can meet these diverse needs, so that the winding jig can wind more types of wires with functional heads.
[0029] See also Figure 2-3In the embodiment of the utility model, it is proposed that the winding shaft 30 and the shaft connecting member 40 are cylindrical structures that abut against each other, and magnets 51 are provided on both the winding shaft 30 and the shaft connecting member 40, and the winding shaft 30 and the shaft connecting member 40 are detachably matched by magnetic attraction through the magnets 51. Through this magnetic attraction method, the operation of taking out the wire after rapid winding can be achieved, thereby greatly improving the efficiency of winding; in addition, at least one group of positioning pins 52 symmetrically distributed around its axis is fixedly installed on the shaft connecting member 40, and positioning holes 53 matching the positioning pins 52 are opened on the winding shaft 30. The shaft connecting member 40 and the winding shaft 30 are positioned and abutted by the cooperation of the positioning pins 52 and the positioning holes 53, which can ensure the rapid positioning of the winding shaft 30 and the shaft connecting member 40.
[0030] See also Figure 2-3 In the embodiment of the utility model, it is proposed that a plurality of evenly distributed countersunk holes 54 are provided on the winding shaft 30 and the shaft connecting member 40. The winding shaft 30 is screwed to the winding main disk 10 through the countersunk holes 54, and the shaft connecting member 40 is screwed to the winding sub-disk 20 through the countersunk holes 54. The structure is simple, and the winding shaft 30 and the shaft connecting member 40 can be disassembled from the winding main disk 10 and the winding sub-disk 20, and the winding shaft 30 and the shaft connecting member 40 of different sizes can be replaced to achieve winding of different sizes. It can also be the winding main disk 10 and the winding sub-disk 20 that are replaced to adapt to the length of the winding.
[0031] See also Figure 1-4 In the embodiment of the utility model, it is proposed that the thickness of the winding shaft 30 and the shaft connecting member 40 is consistent with the thickness of the wire, and the thickness of the winding shaft 30 is greater than the thickness of the shaft connecting member 40. Through this arrangement, the wound wire can be placed on the winding main disk 10, so that it is convenient to take it out together with the connector.
[0032] In the embodiment of the utility model, it is proposed that the winding main disk 10, the winding sub-disk 20, the winding shaft 30 and the shaft connecting part 40 are all made of metal materials. The metal material has high strength and hardness, so that the winding jig can withstand the tension and pressure generated when the wire is wound during long-term use, and is not easy to be deformed or damaged, which greatly extends the service life of the winding jig.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.
Claims
1. A winding jig adapted for winding wires with different functional heads, used for winding wires with any functional head, characterized in that: The invention comprises a winding main disk (10) and a winding auxiliary disk (20), wherein a winding shaft (30) is axially fixed on the winding main disk (10), and a shaft connecting member (40) for docking with the winding shaft (30) is axially fixed on the winding auxiliary disk (20), and the winding shaft (30) and the shaft connecting member (40) are detachably connected, so that the winding main disk (10) and the winding auxiliary disk (20) can be detachably matched through the winding shaft (30) and the shaft connecting member (40); a wire taking notch (11) is provided on the side of the winding main disk (10), and the wire taking notch (11) extends to the axis position of the winding main disk (10) and the winding shaft (30).
2. A wire winding jig adapted for winding wires of different functional heads according to claim 1, characterized in that: The wire taking notch (11) is a square structure, and an expansion portion (12) is provided at a side position of the wire taking notch (11) corresponding to the wire winding main disk (10).
3. A wire winding jig adapted for winding wires of different functional heads according to claim 1, characterized in that: At least one additional functional head retention notch (13) is also provided on the side of the winding main disk (10), and the additional functional head retention notch (13) extends to its end portion and is covered by the winding shaft (30).
4. A wire winding jig adapted for winding wires of different functional heads according to claim 1, characterized in that: The winding shaft (30) and the shaft connecting member (40) are cylindrical structures that abut against each other, and magnets (51) are provided on both the winding shaft (30) and the shaft connecting member (40). The winding shaft (30) and the shaft connecting member (40) are detachably magnetically matched via the magnets (51).
5. A wire winding jig adapted for winding wires of different functional heads according to claim 4, characterized in that: At least one group of positioning pins (52) symmetrically distributed around the axis of the shaft connecting member (40) is fixedly mounted thereon, and positioning holes (53) matching the positioning pins (52) are provided on the winding shaft (30), and the shaft connecting member (40) and the winding shaft (30) are positioned and abutted by the cooperation of the positioning pins (52) and the positioning holes (53).
6. A wire winding jig adapted for winding wires of different functional heads according to claim 4, characterized in that: The winding shaft (30) and the shaft connecting member (40) are both provided with a plurality of evenly distributed countersunk holes (54); the winding shaft (30) is screwed to the winding main disk (10) through the countersunk holes (54); and the shaft connecting member (40) is screwed to the winding auxiliary disk (20) through the countersunk holes (54).
7. A wire winding jig adapted for winding wires of different functional heads according to claim 4, characterized in that: The thickness of the winding shaft (30) and the shaft connecting member (40) is consistent with the thickness of the wire, and the thickness of the winding shaft (30) is greater than the thickness of the shaft connecting member (40).
8. The wire winding jig adapted for winding wires of different functional heads according to claim 1, characterized in that: The winding main disc (10), the winding auxiliary disc (20), the winding shaft (30) and the shaft connecting member (40) are all made of metal material.