Direct-current high-voltage pulse cable
By using flame retardant foaming agent in DC high-voltage pulse cables to limit the fixing of the battery cell and connecting the stainless steel mesh sleeve to the protective layer, the problem of easy damage and excessive weight during installation and operation of the cable is solved, and the cable is lightweight, wear-resistant and excellent electromagnetic shielding effect is achieved.
Patent Information
- Application Number
- CN202421579966.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing DC high-voltage pulse cables are susceptible to mechanical external forces during installation and operation, resulting in damage to the epidermis, shortened service life, and excessive weight, which is not suitable for the use requirements of special equipment.
The battery cell is fixed with flame retardant foaming agent to reduce the weight of the cable, and a stainless steel mesh sleeve is connected to the protective layer to provide softness, dustproof, rust, compression, tensile, wear and excellent electromagnetic shielding.
Effectively prevent the cell from shaking, reduce the weight of the cable, facilitate transportation and installation, improve the wear resistance of the cable and electromagnetic shielding effect, and extend the service life.
Smart Images

Figure CN222785085U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cable equipment, in particular to a direct current high-voltage pulse cable. Background Art
[0002] With the development of industry, agriculture and science and technology, especially the needs of military industry, radio pulse technology has been widely used in various electronic equipment such as radar, television, remote control, telemetry, multi-channel communication and electronic computers. In addition, high-voltage pulse technology is also widely used in atomic energy industry plasma physics and accelerator technology. In order to transmit the pulse generated by the pulse generator to various equipment loads, cables are used to connect them in the middle. High-voltage pulse cables are specially used to transmit various high-voltage pulses. At present, the DC pulse high-voltage cables on the market are mostly improved in terms of functions and other aspects. The use environment of such products is harsh. During the installation and operation process, they are often subjected to various mechanical external forces such as dragging, pulling, grinding, bending, smashing or squeezing, which can easily damage the cable skin and expose the internal battery core, shorten the service life and make the cable too heavy, which is not convenient for workers to transport and install the cable. Therefore, a DC pulse high-voltage cable is proposed to solve the above problems. However, due to its use characteristics, the high-voltage power cable is relatively thick, basically above 35mm2, and there are problems such as unequal connection and large bending radius, which are not suitable for the use requirements of special equipment. Utility Model Content
[0003] In view of this, the utility model provides a DC high-voltage pulse cable, which can limit and fix the battery core in the wrapped pipe after the flame retardant foaming agent is foamed, so as to prevent the battery core from shaking in the wrapped pipe. The flame retardant foaming agent is relatively light, so the weight of the cable can be reduced, and the transportation and installation of the cable are convenient. The stainless steel mesh sleeve connected to the protective layer is soft, dust-proof, rust-proof, compression-resistant, tensile-resistant and wear-resistant, and provides excellent electromagnetic shielding effect.
[0004] In order to solve the above technical problems, the utility model provides a DC high-voltage pulse cable, including a wrapping pipe, the wrapping pipe is used to wrap the battery core, and the flame retardant foaming agent used to limit the battery core is blocked to provide the first layer of protection for the battery core, the battery core is sleeved in the wrapping pipe, the battery core is used to transmit current, and the wrapping pipe is provided with a flame retardant foaming agent used to limit and fix the battery core, the flame retardant foaming agent is used to fix the battery core in the wrapping pipe to prevent the battery core from shaking in the wrapping pipe, and replace the traditional rubber filler, thereby reducing the overall weight of the cable and facilitating the subsequent transmission of the cable. During installation, a protective layer is connected to the outer surface of the wrapped pipe to protect the wrapped pipe. The protective layer is used to protect the wrapped pipe and the battery cells inside the wrapped pipe, and protect the cable from mechanical damage and various environmental factors during laying and operation. The protective layer includes a stainless steel mesh sleeve. The stainless steel mesh sleeve has good softness, is dust-proof and rust-proof, and is resistant to compression, tension, and wear, and provides excellent electromagnetic shielding. Connecting the stainless steel mesh sleeve to the wrapped pipe can make the wrapped pipe have good wear resistance, and even if the cable skin is damaged, the stainless steel mesh sleeve will not be damaged and the battery cells will not leak out.
[0005] The battery core includes a conductor, which is used to transmit current. An insulating layer is provided on the conductor to insulate the conductor. The insulating layer is used to prevent the current from escaping when the conductor transmits current, thereby causing danger. The stainless steel mesh sleeve is made of stainless steel material.
[0006] The inner layer of the stainless steel mesh sleeve is connected with a sealing sleeve for sealing the wrapped pipe. The sealing sleeve is used to seal the wrapped pipe, so that after the rubber sleeve is damaged, liquid and other debris will be blocked by the sealing sleeve even if they pass through the stainless steel mesh sleeve. The sealing sleeve is connected to the wrapped pipe.
[0007] The outer layer of the stainless steel mesh sleeve is connected with a rubber sleeve for protecting the stainless steel mesh sleeve. The rubber sleeve is used for providing a layer of protection for the stainless steel mesh sleeve. The rubber sleeve is made of a highly wear-resistant rubber sleeve.
[0008] The beneficial effects of the above technical solution of the utility model are as follows:
[0009] 1. Insert the battery cell into the wrapping pipe, and then inject the flame retardant foaming agent into the wrapping pipe. After the flame retardant foaming agent is foamed, the battery cell in the wrapping pipe is limited and fixed to prevent the battery cell from shaking in the wrapping pipe. The flame retardant foaming agent is light, which can reduce the weight of the cable and facilitate the transportation and installation of the cable.
[0010] 2. The stainless steel mesh sleeve connected to the protective layer is soft, dustproof, rustproof, compression-resistant, tensile-resistant, and wear-resistant, and provides excellent electromagnetic shielding, which can well protect the wrapped pipe and shield the cable signal.
[0011] 3. The inner layer of the stainless steel mesh is connected to a sealing sheath, and the outer layer of the stainless steel mesh is connected to a rubber sheath. The rubber pipe has a certain shock-absorbing effect and can also protect the stainless steel mesh. The sealing sheath seals the wrapped pipe. The protective layer protects the cable from mechanical damage and various environmental factors during laying and operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the main structure of a DC high-voltage pulse cable of the utility model;
[0013] Figure 2 It is a left-side structural schematic diagram of the utility model;
[0014] Figure 3 It is a right view structural schematic diagram of the utility model;
[0015] Figure 4 It is a schematic diagram of the top structure of the utility model.
[0016] Explanation of the reference numerals: 100, wrapped pipe; 101, flame retardant foaming agent; 110, battery cell; 111, insulating layer; 112, conductor; 120, protective layer; 121, stainless steel mesh sleeve; 122, sealing sleeve; 123, rubber sleeve. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0018] like Figure 1-4 As shown:
[0019] The present embodiment provides a DC high-voltage pulse cable, including a wrapping pipe 100, the wrapping pipe 100 is used to wrap the battery cell 110, and the flame retardant foaming agent 101 for limiting the battery cell 110 is blocked to provide a first layer of protection for the battery cell 110, the wrapping pipe 100 is sleeved with the battery cell 110, the battery cell 110 is used to transmit current, the wrapping pipe 100 is provided with a flame retardant foaming agent 101 for limiting and fixing the battery cell 110, the flame retardant foaming agent 101 can be made of flame retardant polyethylene foam material, flame retardant polystyrene foam material, flame retardant polyvinyl chloride foam material, etc., the flame retardant performance is improved, and the safety and fire prevention requirements can be met in some occasions, and the flame retardant foaming agent 101 is used to fix the battery cell 110 in the wrapping pipe 100 to prevent the battery cell 110 from being disorderly in the wrapping pipe 100. Huang, replacing the traditional rubber filler, reducing the overall weight of the cable, and facilitating the subsequent transportation and installation of the cable. The outer surface of the wrapped pipe 100 is connected with a protective layer 120 for protecting the wrapped pipe 100. The protective layer 120 is used to protect the wrapped pipe 100 and the battery cell 110 in the wrapped pipe 100, and protect the cable from mechanical damage and various environmental factors during laying and operation. The protective layer 120 includes a stainless steel mesh sleeve 121. The stainless steel mesh sleeve 121 has good softness, dust and rust prevention, compression, tensile resistance, and wear resistance, and provides excellent electromagnetic shielding. Connecting the stainless steel mesh sleeve 121 to the wrapped pipe 100 can make the wrapped pipe 100 have good wear resistance and even if the cable skin is damaged, the stainless steel mesh sleeve 121 is not damaged and the battery cell 110 will not leak out.
[0020] like Figure 1 As shown: the battery core 110 includes a conductor 112, the conductor 112 is used to transmit current, the conductor 112 is provided with an insulating layer 111 for insulating the conductor 112, the insulating layer 111 is tightly attached to the conductor 112, the insulating layer 111 is used to prevent the conductor 112 from escaping when transmitting current, thereby causing danger, and the stainless steel mesh sleeve 121 is made of stainless steel material.
[0021] like Figure 2 As shown: the inner layer of the stainless steel mesh sleeve 121 is connected with a sealing sleeve 122 for sealing the wrapped pipe 100. The sealing sleeve 122 is made of rubber. The stainless steel mesh sleeve 121 and the sealing sleeve 122 are fused together by hot melt. The sealing sleeve 122 is used to seal the wrapped pipe 100, so that after the rubber sleeve 123 is damaged, liquid and other debris will be blocked by the sealing sleeve 122 even if they pass through the stainless steel mesh sleeve 121. The sealing sleeve 122 is connected to the wrapped pipe 100, and the sealing pipe and the wrapped pipe 100 are also fused together by hot melt.
[0022] like Figure 3 As shown: Figure 1-4 As shown: the outer layer of the stainless steel mesh sleeve 121 is connected with a rubber sheath 123 for protecting the stainless steel mesh sleeve 121. The rubber sheath 123 is used to provide a layer of protection for the stainless steel mesh sleeve 121. The rubber sheath 123 is made of a highly wear-resistant rubber sheath 123. The rubber sheath 123 and the stainless steel mesh sleeve 121 are fixedly connected together using hot melt and other equipment.
[0023] Working principle: When in use, first insert the battery core 110 into the wrapped pipe 100, and then inject the flame retardant foaming agent 101 into the wrapped pipe 100. After the flame retardant foaming agent 101 is foamed, the battery core 110 in the wrapped pipe 100 is limited and fixed to prevent the battery core 110 from shaking in the wrapped pipe 100. The flame retardant foaming agent 101 is light, which can reduce the weight of the cable and facilitate the transportation and installation of the cable. The stainless steel mesh sleeve 121 connected to the protective layer 120 has good softness, dust and rust resistance, and is resistant to compression, tension and Wear-resistant, and provides excellent electromagnetic shielding effect, can well protect the wrapped pipe 100 and shield the cable signal, the inner layer of the stainless steel mesh sleeve 121 is connected with a sealing sleeve 122, and the outer layer of the stainless steel mesh sleeve 121 is connected with a rubber sleeve 123, the rubber pipe has a certain shock-absorbing effect and can also protect the stainless steel mesh sleeve 121, the sealing sleeve 122 seals the wrapped pipe 100, and protects the cable insulation layer 111 from mechanical damage and damage from various environmental factors during laying and operation.
[0024] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0025] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A DC high voltage pulse cable, characterized in that: The invention comprises a wrapped pipe (100), wherein a battery cell (110) is sleeved inside the wrapped pipe (100), wherein a flame retardant foaming agent (101) for limiting and fixing the battery cell (110) is provided inside the wrapped pipe (100), and a protective layer (120) for protecting the wrapped pipe (100) is connected to the outer surface of the wrapped pipe (100), wherein the protective layer (120) comprises a stainless steel mesh sleeve (121).
2. A DC high voltage pulse cable as claimed in claim 1, characterized in that: The battery core (110) comprises a conductor (112), and an insulating layer (111) for insulating the conductor (112) is sleeved on the conductor (112).
3. A DC high voltage pulse cable as claimed in claim 2, characterized in that: The stainless steel mesh sleeve (121) is made of stainless steel material.
4. A DC high voltage pulse cable as claimed in claim 3, characterized in that: The inner layer of the stainless steel mesh sleeve (121) is connected to a sealing sleeve (122) for sealing the wrapped pipe (100), and the sealing sleeve (122) is connected to the wrapped pipe (100).
5. A DC high voltage pulse cable as claimed in claim 4, characterized in that: The outer layer of the stainless steel mesh sleeve (121) is connected to a rubber sleeve (123) for protecting the stainless steel mesh sleeve (121).
6. A DC high voltage pulse cable as claimed in claim 5, characterized in that: The rubber sheath (123) is made of a highly wear-resistant rubber sheath (123).