Alkali washing device for diamond fretsaw production

Abstract

The utility model discloses an alkali washing device for diamond fretsaw production, which comprises an alkali washing pool, a plurality of guide rollers are arranged on the inner side of the alkali washing pool, placing rollers are arranged on the upper sides of the left end and the right end of the alkali washing pool, a drying unit is arranged on the right side of the alkali washing pool, and the drying unit comprises a fixing frame. The fixing frame is fixedly connected to the right side of the alkali washing pool, a hydraulic cylinder and a fan are fixedly connected to the upper side of the fixing frame, a drying cover is fixedly connected to the output end of the lower side of the hydraulic cylinder, a conveying plate is fixedly connected to the inner side of the drying cover, and a conveying hole is formed in the lower side of the conveying plate; and a connecting pipe is fixedly connected between the conveying plate and the fan. By arranging the fixing frame, the hydraulic cylinder, the drying cover, a conveying plate, a conveying hole, a fan, a fixing box, an arc-shaped groove and a sponge pad, alkali liquor on the surface of the diamond fretsaw can be conveniently dried through air blown out by the fan, part of the alkali liquor is absorbed, and the operation amount of water washing is reduced.

Description

Technical Field

[0001] The utility model relates to the field of diamond wire saws, in particular to an alkali washing device for producing diamond wire saws. Background Art

[0002] Alkaline cleaning for diamond wire saw production is an important process step for cleaning oil and impurities on metal wire. Diamond wire saw is a tool widely used in cutting hard materials such as stone, gemstone, semiconductor materials, etc. It is made of diamond particles fixed on metal wire in a certain way, so cleaning of metal wire is particularly important in the production process, and alkali cleaning is a key link in it.

[0003] After the diamond wire saw is alkaline-washed, alkaline solution will remain on the surface of the diamond wire saw. The alkaline solution adheres to the surface of the diamond wire saw. If it is directly washed with water, the water source needs to be replaced repeatedly, which increases the workload of the staff. Utility Model Content

[0004] In order to overcome the disadvantages in the prior art that after the diamond wire saw is alkali-washed, the alkali solution on the surface of the diamond wire saw needs to be washed with water, which is troublesome to operate, one of the purposes of the utility model is to provide an alkali-washing device for diamond wire saw production.

[0005] One of the purposes of the utility model is achieved by the following technical solution: an alkali washing device for diamond wire saw production, comprising an alkali washing tank: a plurality of guide rollers are arranged on the inner side of the alkali washing tank, placement rollers are arranged on the upper sides of the left and right ends of the alkali washing tank, and a drying unit is arranged on the right side of the alkali washing tank;

[0006] The drying unit includes a fixed frame, which is fixedly connected to the right side of the alkali washing tank, a hydraulic cylinder and a fan are fixedly connected to the upper side of the fixed frame, a drying hood is fixedly connected to the lower output end of the hydraulic cylinder, a conveying plate is fixedly connected to the inner side of the drying hood, a conveying hole is opened on the lower side of the conveying plate, a connecting pipe is fixedly connected between the conveying plate and the fan, a fixed box is fixedly connected between the left and right inner walls of the fixed frame, an arc-shaped groove is opened on the upper side of the fixed box, a sponge pad is fixedly connected to the inner side of the arc-shaped groove, a mounting plate is fixedly connected to the inner side of the fixed box, and a plurality of electric heating rods are fixedly connected to the inner side of the mounting plate.

[0007] According to the alkaline cleaning device for diamond wire saw production, a slide groove is provided at the front side of the fixed box, a slider is slidably connected to the inner side of the slide groove, a stop block is fixedly connected to the front side of the slider, a front block and a connecting frame are fixedly connected to the front side of the fixed box, a spring is fixedly connected between the front block and the stop block, a control block is fixedly connected to the lower side of the slider, a rotating rod is rotatably connected between the connecting frame and the fixed box, and a cam is fixedly connected to the outer side of the rotating rod, so as to control the stop block to move left and right repeatedly.

[0008] According to the alkaline cleaning device for diamond wire saw production, the cam is slidably connected to the stop block, and an arc block is provided at the right end of the stop block.

[0009] According to the alkaline cleaning device for diamond wire saw production, a motor is fixedly connected to the front side of the connecting frame, and the output end of the motor is fixedly connected to the front end of the rotating rod, so as to facilitate the control of the rotation of the rotating rod.

[0010] According to the alkaline washing device for diamond wire saw production, the connecting frame is arranged in an L-shaped structure.

[0011] According to the alkali washing device for diamond wire saw production, the conveying plate is a hollow structure, and a plurality of conveying holes are provided.

[0012] According to the alkali washing device for diamond wire saw production, a stabilizing block is fixedly connected between the fixing frame and the alkali washing tank.

[0013] According to the alkaline cleaning device for diamond wire saw production, the stabilizing block is arranged in a triangular structure to increase the stability of the fixing frame.

[0014] Beneficial effects:

[0015] 1. By arranging a fixing frame, a hydraulic cylinder, a drying cover, a conveying plate, a conveying hole, a fan, a fixing box, an arc groove and a sponge pad, the alkali solution on the surface of the diamond wire saw can be dried by the wind blown by the fan, and part of the alkali solution can be absorbed to reduce the amount of water washing operations.

[0016] 2. By providing a slide groove, a slider, a stop block, a spring, a control block, a cam, a connecting frame and a motor, it is convenient to control the stop block to move left and right repeatedly, and it is convenient for the stop block to repeatedly hit the diamond wire saw to vibrate the diamond wire saw, so that impurities and liquids on the surface of the diamond wire saw are shaken off, thereby increasing the cleaning effect.

[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0019] Figure 1 This is an overall three-dimensional structural diagram of an alkali washing device for diamond wire saw production according to the utility model;

[0020] Figure 2 This is a three-dimensional structural diagram of a drying unit in an alkali washing device for diamond wire saw production according to the utility model;

[0021] Figure 3 This is a cross-sectional three-dimensional structural diagram of a drying unit in an alkali washing device for diamond wire saw production according to the utility model;

[0022] Figure 4 It is a partial three-dimensional structural diagram of a drying unit in an alkali washing device for diamond wire saw production according to the utility model.

[0023] Legend:

[0024] 1. Alkaline washing tank; 2. Guide roller; 3. Placement roller; 4. Drying unit; 401. Fixed frame; 402. Hydraulic cylinder; 403. Fan; 404. Connecting pipe; 405. Drying hood; 406. Fixed box; 407. Arc groove; 408. Sponge pad; 409. Conveying plate; 410. Conveying hole; 411. Mounting plate; 412. Electric heating rod; 413. Slide; 414. Sliding block; 415. Spring; 416. Front block; 417. Stop block; 418. Control block; 419. Cam; 420. Rotating rod; 421. Motor; 422. Connecting frame; 5. Stabilizing block. DETAILED DESCRIPTION

[0025] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0026] Reference Figure 1-4 A alkali cleaning device for producing diamond wire saws comprises an alkali cleaning tank 1: a plurality of guide rollers 2 are arranged on the inner side of the alkali cleaning tank 1, placement rollers 3 are arranged on the upper sides of the left and right ends of the alkali cleaning tank 1, a drying unit 4 is arranged on the right side of the alkali cleaning tank 1, a stabilizing block 5 is fixedly connected between a fixed frame 401 and the alkali cleaning tank 1, the stabilizing block 5 is arranged in a triangular structure, the stabilizing block 5 is used to increase the stability of the connection of the fixed frame 401, the plurality of guide rollers 2 and the placement rollers 3 are used to facilitate the placement of the diamond wire saw on the alkali cleaning tank 1, the diamond wire saw is in contact with the alkali solution, and the alkali cleaning of the diamond wire saw is convenient.

[0027] The drying unit 4 includes a fixed frame 401, which is fixedly connected to the right side of the alkali washing tank 1. A hydraulic cylinder 402 and a fan 403 are fixedly connected to the upper side of the fixed frame 401. A drying cover 405 is fixedly connected to the lower output end of the hydraulic cylinder 402. A conveying plate 409 is fixedly connected to the inner side of the drying cover 405. A conveying hole 410 is opened on the lower side of the conveying plate 409. A connecting pipe 404 is fixedly connected between the conveying plate 409 and the fan 403. A fixed box 406 is fixedly connected between the left and right inner walls of the fixed frame 401. An arc groove 407 is opened on the upper side of the fixed box 406. A sponge pad 408 is fixedly connected to the inner side of the arc groove 407. A mounting plate 411 is fixedly connected to the inner side of the fixed box 406. A plurality of electrical The heat rod 412 and the conveying plate 409 are hollow structures, and the number of conveying holes 410 is set to be multiple. After the alkali washing is completed, the diamond wire saw is placed in the arc groove 407. First, the alkali solution on the surface of the diamond wire is absorbed by the sponge pad 408, and then the hydraulic cylinder 402 is controlled to drive the drying cover 405 to descend. The drying cover 405 contacts the fixed box 406, and the fan 403 is started. Under the action of the connecting pipe 404 and the conveying plate 409, it is convenient for multiple conveying holes 410 to blow air flow on the surface of the diamond wire saw, which is convenient for drying the alkali solution on the surface of the diamond wire saw. At the same time, the electric heating rod 412 is started to heat the diamond wire saw, so that the alkali solution in the diamond wire saw is heated, the alkali solution drying effect is increased, and the workload of the staff for water washing is reduced.

[0028] A slide groove 413 is provided on the front side of the fixed box 406, a slider 414 is slidably connected to the inner side of the slide groove 413, a stop block 417 is fixedly connected to the front side of the slider 414, a front block 416 and a connecting frame 422 are fixedly connected to the front side of the fixed box 406, a spring 415 is fixedly connected between the front block 416 and the stop block 417, a control block 418 is fixedly connected to the lower side of the slider 414, a rotating rod 420 is rotatably connected between the connecting frame 422 and the fixed box 406, a cam 419 is fixedly connected to the outer side of the rotating rod 420, the cam 419 is slidably connected to the stop block 417, an arc block is provided at the right end of the stop block 417, and the connecting frame 422 is fixedly connected to the lower side of the slider 414. A motor 421 is fixedly connected to the front side, and the output end of the motor 421 is fixedly connected to the front end of the rotating rod 420. The connecting frame 422 is an L-shaped structure. When in use, the motor 421 is started, the motor 421 drives the rotating rod 420 to rotate, the rotating rod 420 drives the cam 419 to rotate, the cam 419 drives the control block 418 to move, the control block 418 drives the slider 414 to move, and the slider 414 drives the block 417 to move, so as to control the block 417 to move left and right repeatedly, so that the block 417 repeatedly hits the diamond wire saw, so that the diamond wire saw vibrates, so as to shake off the impurities and alkali solution on the surface of the diamond wire saw, thereby increasing the cleaning effect.

[0029] Working principle: When in use, the staff first uses the guide roller 2 and the placement roller 3 to facilitate the contact of the diamond wire saw with the alkali solution in the alkali washing tank 1 for alkali washing, and then the diamond wire saw contacts the sponge pad 408 to absorb the alkali solution remaining on the surface of the diamond wire saw, and then controls the hydraulic cylinder 402 to drive the drying cover 405 to descend, and starts the fan 403, so that the airflow blown out of the conveying hole 410 dries the diamond wire saw, and the electric heating rod 412 heats the diamond wire saw to increase the drying effect of the diamond wire saw, and starts the motor 421 at the same time, and the motor 421 drives the cam 419 to rotate. Under the action of the control block 418, the slider 414 and the spring 415, it is convenient to control the block 417 to move left and right repeatedly, so that the block 417 collides with the diamond wire saw, so that the surface of the diamond wire saw vibrates, and the impurities and alkali solution on the surface of the diamond wire saw are shaken off.

[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. An alkali washing device for diamond wire saw production, characterized in that: It comprises an alkali washing tank (1): a plurality of guide rollers (2) are arranged on the inner side of the alkali washing tank (1), placement rollers (3) are arranged on the upper sides of the left and right ends of the alkali washing tank (1), and a drying unit (4) is arranged on the right side of the alkali washing tank (1); The drying unit (4) comprises a fixed frame (401), the fixed frame (401) is fixedly connected to the right side of the alkali washing tank (1), a hydraulic cylinder (402) and a fan (403) are fixedly connected to the upper side of the fixed frame (401), a drying cover (405) is fixedly connected to the lower output end of the hydraulic cylinder (402), a conveying plate (409) is fixedly connected to the inner side of the drying cover (405), a conveying hole (410) is opened on the lower side of the conveying plate (409), and the conveying plate A connecting pipe (404) is fixedly connected between (409) and the fan (403), a fixing box (406) is fixedly connected between the left and right inner walls of the fixing frame (401), an arc-shaped groove (407) is opened on the upper side of the fixing box (406), a sponge pad (408) is fixedly connected to the inner side of the arc-shaped groove (407), a mounting plate (411) is fixedly connected to the inner side of the mounting plate (411), and a plurality of electric heating rods (412) are fixedly connected to the inner side of the mounting plate (411).

2. The alkali cleaning device for diamond wire saw production according to claim 1, characterized in that: The front side of the fixed box (406) is provided with a slide groove (413), the inner side of the slide groove (413) is slidably connected with a slider (414), the front side of the slider (414) is fixedly connected with a stop block (417), the front side of the fixed box (406) is fixedly connected with a front block (416) and a connecting frame (422), a spring (415) is fixedly connected between the front block (416) and the stop block (417), the lower side of the slider (414) is fixedly connected with a control block (418), a rotating rod (420) is rotatably connected between the connecting frame (422) and the fixed box (406), and the outer side of the rotating rod (420) is fixedly connected with a cam (419).

3. The alkali washing device for diamond wire saw production according to claim 2, characterized in that: The cam (419) is slidably connected to the stop block (417), and an arc block is arranged at the right end of the stop block (417).

4. The alkali cleaning device for diamond wire saw production according to claim 2, characterized in that: A motor (421) is fixedly connected to the front side of the connecting frame (422), and an output end of the motor (421) is fixedly connected to the front end of the rotating rod (420).

5. The alkali cleaning device for diamond wire saw production according to claim 2, characterized in that: The connecting frame (422) is arranged in an L-shaped structure.

6. The alkali cleaning device for diamond wire saw production according to claim 1, characterized in that: The conveying plate (409) is a hollow structure, and a plurality of conveying holes (410) are provided.

7. The alkali cleaning device for diamond wire saw production according to claim 1, characterized in that: A stabilizing block (5) is fixedly connected between the fixing frame (401) and the alkali washing tank (1).

8. The alkali cleaning device for diamond wire saw production according to claim 7, characterized in that: The stabilizing block (5) is arranged in a triangular structure.

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