Composite blanking die easy and convenient to install

By designing a composite blanking mold with easy installation, including top plate, blanking groove, stamping head, groove, adjustment column, pressing seat, pressing mold, clamping mold, limiting frame and guide roller, the problem that the blanking mold cannot ensure the precise movement position of the stamping material during the continuous stamping process is solved, and precise control of the size and shape of the parts is achieved, reducing the occurrence of defects.

CN222790374UActive Publication Date: 2025-04-25QINGDAO LONGHE MOULD CO LTD
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Patent Information

Application Number
CN202421333134.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-25
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

Existing blanking molds cannot ensure the precise moving position of the stamping material during continuous stamping, resulting in deviations in the size and shape of the punched parts, and even defects such as burrs and notches may occur.

Method used

A composite blanking mold with easy installation is designed, including a roof plate, blanking groove, stamping head, groove, adjustment column, pressing seat, pressing mold, clamping mold, limiting frame and guide roller. By using a clamping die to cover the upper end of the stamping material, the limit frame presses the front and rear sides of the material, and the stamping head and the stamping die perform stamping operations on the material. The guide roller facilitates the material movement and ensures the precise position of the material during the stamping process.

Benefits of technology

Through the design of this mold, it can effectively prevent the size and shape deviation of the punched parts, reduce the occurrence of burrs and notches, ensure the precise position of the stamping material during the movement, and improve the appearance and functional performance of the parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The composite blanking die easy and convenient to install comprises a top plate and a blanking groove, a set of stamping heads used for being connected with external stamping equipment is arranged in the middle of the upper end of the top plate, and a set of embedding grooves used for being embedded with the upper ends of adjusting columns in a mutual limiting mode are formed in the left side and the right side of the top plate respectively. A set of adjusting columns used for adjusting the distance between the top plate and the lower die are arranged in the caulking groove, and a set of pressing and supporting seats used for supporting the upper end of the pressing die are arranged in the middle of the lower end of the top plate. The first limiting frame and the second limiting frame are used for limiting and pressing the front side and the rear side of a stamping material, the stamping head and the pressing die are used for conducting stamping operation on the stamping material, the two sets of material guide rollers are used for facilitating moving of the stamping material, and continuous stamping operation is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of blanking dies and relates to a composite blanking die which is easy to install. Background Art

[0002] Blanking dies are a type of shearing die, which is used to punch out parts or blanks on sheets. This type of die is widely used in the production of various precision parts and complex components, especially in the automotive, home appliance, electronics and other industries. Blanking dies play an important role. If the blanking die cannot ensure the precise movement position of the stamping material during the continuous stamping process, it will cause a series of serious problems.

[0003] Inaccurate material position will lead to deviations in the size and shape of the blanked parts. These deviations may include the length, width, angle, etc. of the parts not meeting the design requirements, and may even cause defects such as burrs and gaps. This will not only affect the appearance quality of the parts, but may also lead to a decrease in the functional performance of the parts and fail to meet the use requirements of the product. Therefore, there is an urgent need for a composite blanking die that is easy to install to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a composite blanking die that is easy to install and solves the problems raised in the above-mentioned background technology.

[0005] The utility model is realized by the following technical scheme: a composite blanking die which is easy to install, comprising: a top plate and a blanking trough, wherein a group of punching heads for connecting with external punching equipment are arranged at the middle position of the upper end of the top plate;

[0006] A group of embedding grooves are provided inside the left and right sides of the top plate for mutually limiting embedding with the upper ends of the adjustment columns, and a group of adjustment columns are provided inside the embedding grooves for adjusting the distance between the top plate and the lower mold;

[0007] A group of pressure support seats for supporting the upper end of the pressure die are provided in the middle position of the lower end of the top plate, a group of pressure dies for stamping the stamping material are provided in the middle position of the pressure support seats, and a group of clamping dies for covering the upper end of the stamping material are provided at the lower end of the pressure support seats. The upper end of the stamping material can be covered by using the clamping dies.

[0008] As a preferred embodiment, a set of limit frames 1 for limiting the front end position of the stamping material is provided at the lower end of the front side of the clamping mold, and a set of limit frames 2 for limiting the rear end position of the stamping material is provided at the lower end of the rear side of the clamping mold. The front and rear sides of the stamping material can be limited and pressed by using limit frames 1 and 2.

[0009] As a preferred embodiment, the lower ends of the first limiting frame and the second limiting frame are each provided with a group of lower dies for supporting the bottom of the stamping material, and the lower dies are provided with stamping holes for limiting the stamping shape.

[0010] As a preferred embodiment, a group of blanking troughs for blanking are provided at the lower end of the punching hole, a group of base plates for supporting the lower die are provided at the lower end of the lower die, and a group of fixing holes for connecting and fixing with external equipment are provided inside the front and rear sides of the base plate.

[0011] As a preferred embodiment, the upper end of the punching head is connected and fixed to an external punching device, the punching head is a movable mechanism, the punching head and the die are an integrated structure, the die passes through the pressure support seat and the middle position inside the clamping die, and the punching material can be punched by using the punching head and the die.

[0012] As a preferred embodiment, the limit frame 1 and the limit frame 2 have the same specifications and their cross-sections are both concave structures. A group of guide rollers are provided on the inner side of the upper ends of the limit frame 1 and the limit frame 2 to facilitate the movement of the stamping material back and forth. By using two groups of guide rollers, the stamping material can be moved conveniently for continuous stamping operations.

[0013] As a preferred embodiment, the interior of the punching hole is connected to the interior of the blanking trough, and the inner diameter of the cross section of the punching hole is smaller than the inner diameter of the cross section of the blanking trough.

[0014] After adopting the above technical scheme, the beneficial effects of the utility model are: by using a locking die to cover the upper end of the stamping material, by using limit frame one and limit frame two to limit and hold the front and rear sides of the stamping material, by using a stamping head and a die to stamp the stamping material, and by using two sets of guide rollers to facilitate the movement of the stamping material for continuous stamping operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 This is a schematic diagram of the right front oblique top view of a composite blanking die that is easy to install according to the utility model;

[0017] Figure 2 It is a structural schematic diagram of a top plate of a composite blanking die that is easy to install according to the utility model, viewed from the left oblique front side;

[0018] Figure 3 This is a schematic diagram of the right side top view of the lower die of a composite blanking die that is easy to install in the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of a composite blanking die that is easy to install and viewed from the right front oblique side upward;

[0020] In the figure: 100-top plate, 110-embedded groove, 120-punching head, 130-adjusting column, 140-pressure support seat, 150-pressing die, 160-clamping die, 170-limiting frame 1, 180-lower die, 190-bottom plate, 200-limiting frame 2, 210-punching material, 220-punching hole, 230-fixing hole, 240-blank chute. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 A composite blanking die with easy installation includes: a top plate 100, a die 150, a limit frame 170 and a blanking trough 240, and a group of punch heads 120 for connecting with external punching equipment are arranged at the middle position of the upper end of the top plate 100;

[0023] A group of embedding grooves 110 for mutually limiting and embedding with the upper ends of the adjustment columns 130 are provided inside the left and right sides of the top plate 100, and a group of adjustment columns 130 for adjusting the distance between the top plate 100 and the lower mold 180 are provided inside the embedding grooves 110;

[0024] A group of pressure support seats 140 for supporting the upper end of the pressure die 150 is provided in the middle position of the lower end of the top plate 100, a group of pressure dies 150 for stamping the stamping material 210 is provided in the middle position of the pressure support seats 140, and a group of locking dies 160 for covering the upper end of the stamping material 210 is provided at the lower end of the pressure support seats 140. The upper end of the stamping material 210 can be covered by using the locking dies 160.

[0025] A set of limit frames 170 for limiting the front end position of the stamping material 210 is provided at the lower front end of the locking mold 160, and a set of limit frames 200 for limiting the rear end position of the stamping material 210 is provided at the lower rear end of the locking mold 160. The front and rear sides of the stamping material 210 can be limited and pressed by using the limit frames 170 and the limit frames 200.

[0026] A group of lower dies 180 for supporting the bottom of the punching material 210 are disposed at the lower ends of the first limiting frame 170 and the second limiting frame 200 . The lower dies 180 are provided with punching holes 220 for limiting the punching shape.

[0027] A group of blanking troughs 240 for blanking are provided at the lower end of the punching hole 220, and a group of bottom plates 190 for supporting the lower mold 180 are provided at the lower end of the lower mold 180. A group of fixing holes 230 for connecting and fixing with external equipment are provided inside the front and rear sides of the bottom plate 190.

[0028] The upper end of the punch head 120 is connected and fixed to the external stamping equipment. The punch head 120 is a movable mechanism. The punch head 120 and the die 150 are an integrated structure. The die 150 passes through the middle position of the pressure support seat 140 and the locking die 160. The punch head 120 and the die 150 can be used to perform stamping operations on the stamping material 210.

[0029] The specifications of limit frame 1 170 and limit frame 2 200 are the same, and the cross-sections of both are concave structures. A group of guide rollers are provided on the inner sides of the upper ends of limit frame 1 170 and limit frame 200 to facilitate the movement of stamping material 210 back and forth. By using two groups of guide rollers, the stamping material 210 can be moved to facilitate continuous stamping operations.

[0030] See also Figure 1-Figure 4 As the first embodiment of the utility model: In order to solve the problem that the inaccurate position of the material will lead to deviations in the size and shape of the punched parts, these deviations may include the length, width, angle, etc. of the parts not meeting the design requirements, and may even cause defects such as burrs and gaps. First, the staff will pass the punching material to be punched through the limit frame 170 and the limit frame 200. Since the inner side of the upper end of the limit frame 170 and the limit frame 200 is provided with a group of guide rollers for facilitating the forward and backward movement of the stamping material 210, when continuous stamping operation is required, the two groups of guide rollers are used to facilitate the movement of the stamping material 210 for continuous stamping operation. At the same time, the limit frame 170 and the limit frame 200 can effectively limit the moving position of the stamping material 210, thereby ensuring that the stamping material 210 will not be misplaced during the movement.

[0031] See also Figure 1-Figure 4, as the second embodiment of the utility model: based on the description in the above embodiment, further, when the staff uses an external stamping device to apply pressure to the punch head 120, the punch head 120 drives the punch head to punch the punching material 210. After the punch head penetrates the inside of the punching hole 220, the punched mold block enters the inside of the blanking groove 240 through the punching hole 220. Since the inside of the punching hole 220 and the inside of the blanking groove 240 are interconnected, the inner diameter of the cross section of the punching hole 220 is smaller than the inner diameter of the cross section of the blanking groove 240, which can prevent the stamped mold block from scratching the inner side of the lower mold 180 and the inner side of the bottom plate 190 and causing damage to the mold block.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A composite blanking die that is easy to install, comprising: A top plate (100), a die (150), a limiting frame (170) and a blanking chute (240), characterized in that a group of punching heads (120) for connecting to external punching equipment are provided at the middle position of the upper end of the top plate (100); A group of embedding grooves (110) for mutually limiting embedding with the upper ends of the adjustment columns (130) are provided inside the left and right sides of the top plate (100), and a group of adjustment columns (130) for adjusting the distance between the top plate (100) and the lower mold (180) are provided inside the embedding grooves (110); A group of pressure support seats (140) for supporting the upper end of the pressure die (150) are provided at the middle position of the lower end of the top plate (100), a group of pressure dies (150) for stamping the stamping material (210) are provided at the middle position of the pressure support seat (140), and a group of locking dies (160) for covering the upper end of the stamping material (210) are provided at the lower end of the pressure support seat (140).

2. The composite blanking die with easy installation according to claim 1, characterized in that: A set of limiting frames (170) for limiting the front end position of the punching material (210) is provided at the front lower end of the locking die (160), and a set of limiting frames (200) for limiting the rear end position of the punching material (210) is provided at the rear lower end of the locking die (160).

3. The composite blanking die with easy installation according to claim 2, characterized in that: The lower ends of the first limiting frame (170) and the second limiting frame (200) are each provided with a group of lower dies (180) for supporting the bottom of the punching material (210), and the lower dies (180) are provided with punching holes (220) for limiting the punching shape.

4. The composite blanking die with easy installation according to claim 3 is characterized in that: A group of blanking grooves (240) for blanking are provided at the lower end of the punching hole (220), a group of bottom plates (190) for supporting the lower die (180) are provided at the lower end of the lower die (180), and a group of fixing holes (230) for connecting and fixing with external equipment are provided inside the front and rear sides of the bottom plate (190).

5. The composite blanking die with easy installation according to claim 1, characterized in that: The upper end of the punch head (120) is connected and fixed to an external punching device. The punch head (120) is a movable mechanism. The punch head (120) and the die (150) are an integrated structure. The die (150) passes through the middle position of the pressure support seat (140) and the clamping die (160).

6. The composite blanking die with easy installation according to claim 3 is characterized in that: The first limiting frame (170) and the second limiting frame (200) have the same specifications and both have a concave cross-section. A group of guide rollers are provided on the inner sides of the upper ends of the first limiting frame (170) and the second limiting frame (200) to facilitate the forward and backward movement of the stamping material (210).

7. The composite blanking die with easy installation according to claim 4, characterized in that: The interior of the punching hole (220) is connected to the interior of the blanking groove (240), and the inner diameter of the cross section of the punching hole (220) is smaller than the inner diameter of the cross section of the blanking groove (240).