Automatic tapping unit
By designing an automatic tapping unit, accurate hole position detection of the material parts and quality detection after tapping are achieved, the problem of inability to monitor the accuracy and tapping quality in real time in the prior art is solved, and the consistency of production efficiency and product quality is improved.
Patent Information
- Application Number
- CN202421768392.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-25
AI Technical Summary
Some existing tapping devices do not have the ability to detect the material before processing, nor do they have the ability to detect the material after tapping, and cannot monitor the accuracy of the hole position and the quality after tapping in real time, which may lead to problems such as offset tapping position and inaccurate hole diameter, affecting the quality and accuracy of the product.
An automatic tapping unit is designed, including hole position detection cylinder, NG cylinder, removal plate and guide frame. Through precise hole position detection and tapped material detection, the quality of each processing step is verified to ensure the accurate position of the hole and the correct formation of threads.
Through automated hole position detection and material part detection, the generation of unqualified products is reduced, the flow of unqualified products into the downstream process is avoided, the overall production efficiency and consistency of product quality is improved, and human resources are saved, and the production speed and cycle are accelerated.
Smart Images
Figure CN222790814U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tapping machines, in particular to an automatic tapping machine unit. Background Art
[0002] Tapping devices are already common in industrial production and are used for tapping a variety of parts.
[0003] After exploration and analysis, the following shortcomings exist in actual use:
[0004] When tapping a workpiece, it is necessary to inspect the workpiece. However, some existing tapping devices are not capable of inspecting the workpiece before processing, and are also not capable of inspecting the workpiece after tapping. Therefore, it is impossible to monitor the accuracy of the hole position and the quality after tapping in real time, which may cause problems such as tapping position offset and inaccurate hole diameter, affecting the quality and accuracy of the final product.
[0005] In summary, the present application now proposes an automatic tapping machine unit to solve the above-mentioned problems. Utility Model Content
[0006] The purpose of the utility model is to provide an automatic tapping unit, which can solve the problem that some existing tapping devices are not capable of detecting the material before processing and are not capable of detecting the material after tapping, so the accuracy of the hole position and the quality after tapping cannot be monitored in real time, which may lead to the problem of tapping position deviation and inaccurate hole diameter.
[0007] To achieve the above purpose, the utility model provides the following technical solution: an automatic tapping machine unit, comprising:
[0008] A mounting plate, with a guide frame fixedly mounted on the top of the mounting plate;
[0009] The rejection component is arranged on the mounting plate, and the rejection component includes a hole position detection cylinder, NG cylinder 1, rejection plate 1, NG cylinder 2 and rejection plate 2. The hole position detection cylinder is fixedly installed on the top of the guide frame, the rejection plate 1 is fixedly installed on the free end of NG cylinder 1, and the rejection plate 2 is fixedly installed on the free end of NG cylinder 2.
[0010] Preferably, a vibrating feeder is provided on one side of the mounting plate, which can automatically transport materials from one position to another without human intervention, and a qualified product basket is provided on the other side of the mounting plate, which is used to collect qualified products.
[0011] Preferably, a push cylinder 1 and a push cylinder 2 are fixedly installed on the top of the guide frame, and a push plate 2 is fixedly installed on the free ends of the push cylinder 1 and the push cylinder 2, which can push the material to the specified position to facilitate subsequent work.
[0012] Preferably, a material in place sensor is fixedly mounted on the top of the guide frame, and the material in place sensor is located on one side of a set of push plates 2, and is used to detect whether the material is in place.
[0013] Preferably, the NG cylinder 1 and NG cylinder 2 are both located on the rear side of the hole position detection cylinder, and the reject plate 1 and the reject plate 2 form a group of channels with the guide frame, which are arranged to facilitate the material to be located in the channel, thereby facilitating processing and inspection work, and the quality of each processing step can be verified by precise hole position detection and material inspection after tapping. The hole position detection ensures the accurate position of the hole, and the inspection after tapping confirms whether the thread is correctly formed, which helps to reduce the generation of defective products and avoids the continued flow of defective products into downstream processes, further improving the overall production efficiency and improving the overall quality and consistency of the product. At the same time, automated hole position detection and material inspection means that quality inspection and classification can be performed without human intervention, thereby saving human resources and speeding up production speed and cycle.
[0014] Preferably, a double-head tapping machine and a counting sensor are fixedly installed on the top of the guide frame, the double-head tapping machine is located above the second rejection plate, and the counting sensor is located on one side of the double-head tapping machine, which can count the number of qualified products.
[0015] Preferably, an NG channel is fixedly installed on the front side of the guide frame to facilitate the export and collection of unqualified materials. A guide channel is fixedly installed on one side of the guide frame. The guide channel is located above the qualified product basket. The guide channel plays a guiding role and can transport the materials into the qualified product basket.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] The automatic tapping unit, through the coordinated use of the hole position detection cylinder, NG cylinder 1, reject plate 1, NG cylinder 2 and reject plate 2, can verify the quality of each processing step through precise hole position detection and post-tapping material detection. The hole position detection ensures the accurate position of the hole, while the post-tapping detection confirms whether the thread is correctly formed, which helps to reduce the generation of defective products and avoids the continued flow of defective products into downstream processes, further improving the overall production efficiency and improving the overall quality and consistency of the product. At the same time, the automated hole position detection and material detection means that quality inspection and classification can be performed without human intervention, thereby saving human resources and speeding up production speed and cycle. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0019] Figure 1 The three-dimensional Figure 1 ;
[0020] Figure 2 The three-dimensional Figure 2 ;
[0021] Figure 3 It is a partial stereogram of the utility model.
[0022] Figure numerals: 1. Mounting plate; 2. Vibrating feeder; 3. Qualified product basket; 4. Guide frame; 5. Pushing cylinder one; 6. Pushing cylinder two; 7. Material arrival sensor; 8. Hole position detection cylinder; 9. NG cylinder one; 10. Rejection plate one; 11. NG cylinder two; 12. Rejection plate two; 13. Double-head tapping machine; 14. Counting sensor; 15. NG channel; 16. Guide channel; 17. Pushing plate two. DETAILED DESCRIPTION
[0023] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0024] See also Figure 1-3 The utility model provides a technical solution: an automatic tapping machine unit, including a mounting plate 1 and a rejecting assembly, a guide frame 4 is fixedly installed on the top of the mounting plate 1, the rejecting assembly is arranged on the mounting plate 1, the rejecting assembly includes a hole position detection cylinder 8, an NG cylinder 1 9, a rejecting plate 1 10, an NG cylinder 2 11 and a rejecting plate 2 12, a hole position detection cylinder 8 is fixedly installed on the top of the guide frame 4, a rejecting plate 10 is fixedly installed on the free end of the NG cylinder 1 9, and a rejecting plate 2 12 is fixedly installed on the free end of the NG cylinder 2 11.
[0025] Furthermore, a vibrating feeder 2 is provided on one side of the mounting plate 1, which can automatically transport materials from one position to another without human intervention, and a qualified product basket 3 is provided on the other side of the mounting plate 1, which is used to collect qualified products.
[0026] Furthermore, a pushing cylinder 1 5 and a pushing cylinder 2 6 are fixedly installed on the top of the guide frame 4, and a pushing plate 2 17 is fixedly installed on the free ends of the pushing cylinder 1 5 and the pushing cylinder 2 6. The vibrating feeder 2 feeds the material onto the guide frame 4. After the material in-place sensor 7 detects that the material is in place, the pushing cylinder 1 5 pushes the material forward through the pushing plate 2 17, and the pushing cylinder 2 6 pushes the material to the right to the hole position detection position. Its setting can push the material to the specified position, which is convenient for subsequent work.
[0027] Furthermore, a material in place sensor 7 is fixedly installed on the top of the guide frame 4. The material in place sensor 7 is located on one side of a set of push plates 17 and is used to detect whether the material is in place.
[0028] Furthermore, the NG cylinder 1 9 and the NG cylinder 2 11 are both located at the rear side of the hole position detection cylinder 8, and the rejection plate 1 10 and the rejection plate 2 12 form a set of channels with the guide frame 4, which are arranged to facilitate the material to be located in the channel, so as to facilitate the processing and detection work. The hole position detection cylinder 8 extends out to detect the hole position of the material. If the hole position of the material is unqualified, the rejection plate 10 on the NG cylinder 9 pushes the material into the NG channel 15. If the hole position detection is qualified, the next material will be pushed into the bottom of the double-head tapping machine 13 for tapping. If the tapping of the material is unqualified, the rejection plate 10 on the NG cylinder 2 11 will push the material into the NG channel 15. Plate 2 12 pushes the material into the NG channel 15, and the quality of each processing step can be verified through precise hole position detection and material detection after tapping. Hole position detection ensures the accuracy of the hole position, while the detection after tapping confirms whether the thread is correctly formed, which helps to reduce the generation of defective products and avoids the continued flow of defective products into downstream processes, further improving the overall production efficiency and improving the overall quality and consistency of the product. At the same time, automated hole position detection and material detection means that quality inspection and classification can be performed without human intervention, thereby saving human resources and speeding up production speed and cycle.
[0029] Secondly, a double-head tapping machine 13 and a counting sensor 14 are fixedly installed on the top of the guide frame 4. The double-head tapping machine 13 is located above the rejection plate 12, and the counting sensor 14 is located on one side of the double-head tapping machine 13, which can count the number of qualified products.
[0030] Secondly, an NG channel 15 is fixedly installed on the front side of the guide frame 4 to facilitate the export and collection of unqualified materials. A guide channel 16 is fixedly installed on one side of the guide frame 4. The guide channel 16 is located above the qualified product basket 3. The guide channel 16 plays a guiding role and can transport the materials into the qualified product basket 3.
[0031] Working principle: When in use, the vibrating feeder 2 feeds the material onto the guide frame 4. After the material in place sensor 7 detects that the material is in place, the pushing cylinder 5 pushes the material forward through the pushing plate 2 17, and the pushing cylinder 2 6 pushes the material to the right to the hole position detection position. The hole position detection cylinder 8 extends out to detect the hole position of the material. If the hole position of the material is unqualified, the rejection plate 10 on the NG cylinder 9 pushes the material into the NG channel 15. If the hole position detection is qualified, the next material will be pushed into the bottom of the double-head tapping machine 13 for tapping. If the tapping of the material is unqualified, the rejection plate 2 12 on the NG cylinder 2 11 will push the material into the NG channel 15. If the tapping is qualified, the next material will be pushed into the counting sensor 14, and the next material will be pushed into the vibration qualified product basket 3 through the guide channel 16.
[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. An automatic tapping machine unit, characterized in that: include: A mounting plate (1), with a guide frame (4) fixedly mounted on the top of the mounting plate (1); The reject assembly is arranged on the mounting plate (1), and comprises a hole position detection cylinder (8), an NG cylinder 1 (9), a reject plate 1 (10), an NG cylinder 2 (11) and a reject plate 2 (12); the hole position detection cylinder (8) is fixedly mounted on the top of the guide frame (4), the reject plate 1 (10) is fixedly mounted on the free end of the NG cylinder 1 (9), and the reject plate 2 (12) is fixedly mounted on the free end of the NG cylinder 2 (11).
2. The automatic tapping machine unit according to claim 1, characterized in that: A vibrating feeder (2) is provided on one side of the mounting plate (1), and a qualified product basket (3) is provided on the other side of the mounting plate (1).
3. The automatic tapping machine unit according to claim 2, characterized in that: A push cylinder 1 (5) and a push cylinder 2 (6) are fixedly mounted on the top of the guide frame (4), and a push plate 2 (17) is fixedly mounted on the free ends of the push cylinder 1 (5) and the push cylinder 2 (6).
4. The automatic tapping machine unit according to claim 3, characterized in that: A material arrival sensor (7) is fixedly mounted on the top of the guide frame (4), and the material arrival sensor (7) is located on one side of a set of push plates (17).
5. The automatic tapping machine unit according to claim 4, characterized in that: The NG cylinder 1 (9) and the NG cylinder 2 (11) are both located at the rear side of the hole position detection cylinder (8), and the rejection plate 1 (10) and the rejection plate 2 (12) form a set of channels with the guide frame (4).
6. The automatic tapping machine unit according to claim 5, characterized in that: A double-headed tapping machine (13) and a counting sensor (14) are fixedly mounted on the top of the guide frame (4); the double-headed tapping machine (13) is located above the second rejecting plate (12), and the counting sensor (14) is located on one side of the double-headed tapping machine (13).
7. The automatic tapping machine assembly according to claim 6, characterized in that: An NG channel (15) is fixedly mounted on the front side of the guide frame (4), and a guide channel (16) is fixedly mounted on one side of the guide frame (4), wherein the guide channel (16) is located above the qualified product basket (3).