Quick remodeling clamp for grinding upper and lower flange planes

By separating the base and product positioning support structure of the plane grinding fixture into a split structure, the problems of complex overall design and low replacement efficiency in the prior art are solved, and more efficient replacement and lower material losses are achieved.

CN222791671UActive Publication Date: 2025-04-25GUANGDONG DONGMU NEW MATERIALS
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Patent Information

Application Number
CN202421508242.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-25
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing planar grinding fixtures have complex overall design, low replacement efficiency, and large loss of processing materials.

Method used

A quick change fixture is designed to separate the base and product positioning support structure into a split structure. It can be replaced only by dismantling the product positioning support structure, and the base does not need to be dismantled.

Benefits of technology

It improves the replacement efficiency, reduces the cost of processing materials, and enhances the versatility of fixtures and the speed of replacement.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222791671U_ABST
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Abstract

The utility model discloses a quick change-over fixture for grinding upper and lower flange planes, which comprises a base, a groove is arranged on the top surface of the base, a product positioning and supporting structure is mounted on the inner side of the groove in an embedded manner, and the product positioning and supporting structure comprises a plate body positioned in the groove. The plate body is provided with a central column and a plurality of arc-shaped blocks which are annularly distributed around the central column, the plate body is provided with a positioning pin, and the positioning pin is arranged between every two adjacent arc-shaped blocks. According to the quick change-over clamp for grinding the planes of the upper flange and the lower flange, an integral structure can be improved into a split structure in which the base and the product positioning and supporting structure can be separated, and when a machined product is replaced, only the product positioning and supporting structure needs to be detached independently, so that the product can be replaced conveniently. The product positioning and supporting structure corresponding to the product model can be replaced, the base does not need to be detached, the overall machining material loss cost of the clamp is reduced, the model changing efficiency is high, and universality is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of surface grinding fixtures, in particular to a fast-changing fixture used for upper and lower flange surface grinding processing. Background Art

[0002] Surface grinding is a device used to grind flat surfaces on a surface grinder. There are two types of surface grinding: Grinding the outer cylindrical surface of a grinding wheel is called peripheral grinding, and generally a horizontal spindle surface grinder is used. If a forming grinding wheel is used, various forming surfaces can also be processed; grinding the end face of a grinding wheel is called end face grinding, and generally a vertical spindle plane is used.

[0003] Based on the finished product processing accuracy of the upper and lower flange products of powder metallurgy, large end surface grinding is required. Nowadays, the integrated design of the surface grinding fixture includes a base connected to the machine tool and a product positioning support structure. The machine tool connection base is large, the product positioning support structure is relatively small, and the overall design structure is relatively complex. When changing the model, the fixture is more material-intensive and has more processing allowances, and the changeover efficiency is low when the overall disassembly is replaced. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a quick-change fixture for upper and lower flange surface grinding, which can improve the integral structure into a split structure in which the base and the product positioning support structure are separable. When replacing the processed product, it is only necessary to disassemble the product positioning support structure separately and replace the product positioning support structure corresponding to the product model. The base does not need to be disassembled, which reduces the overall processing material loss cost of the fixture, has high change efficiency, and strong versatility.

[0005] According to the utility model, a quick-change fixture for upper and lower flange surface grinding processing includes a base, a top surface of the base is provided with a groove, a product positioning support structure is embedded in the inner side of the groove, the product positioning support structure includes a plate body located in the groove, the plate body is provided with a center column, a plurality of arc blocks arranged around the center column, the plate body is provided with a positioning pin, and the positioning pin is arranged between two adjacent arc blocks.

[0006] According to the utility model, a quick-change fixture for upper and lower flange surface grinding processing, the groove bottom of the groove is connected to the plate body by bolts.

[0007] According to a quick-change fixture for upper and lower flange surface grinding processing of the utility model, the bottom of the groove is provided with two fixing holes one away from each other, the fixing hole one is a threaded hole, and the top surface of the plate body is provided with a fixing hole two, the fixing hole two is a countersunk hole, and the countersunk hole accommodates bolts to connect the threaded holes.

[0008] According to a quick-change fixture for upper and lower flange surface grinding processing of the utility model, the outer contour of the plate body matches the inner wall of the groove, and the outer contour of the plate body is provided with a side cut portion, which is used to form a gap between the outer contour of the plate body and the side wall of the groove.

[0009] According to a quick-change fixture for upper and lower flange surface grinding processing of the utility model, a slot is provided in the middle of the top surface of the plate body, and a center column is insertedly installed inside the slot.

[0010] According to the utility model, a quick-change fixture for upper and lower flange surface grinding is provided, wherein the slot is connected with each other up and down.

[0011] According to the utility model, a quick-change fixture for upper and lower flange surface grinding processing is provided, a pin hole is provided on the top surface of the plate body, and a positioning pin is insertedly installed inside the pin hole.

[0012] According to the utility model, a quick-change fixture for upper and lower flange surface grinding processing, the pin hole is connected up and down.

[0013] According to the utility model, a quick-change fixture for upper and lower flange surface grinding is provided, and the arc block is integrally fixed to the plate body.

[0014] According to a quick-change fixture for upper and lower flange surface grinding processing of the utility model, a plurality of mounting holes 2 are arranged on the top of the base, and the plurality of mounting holes 2 are arranged on the outside of the groove, a mounting hole 1 is arranged on the side of the base, and an annular shoulder is arranged on the bottom of the base.

[0015] A quick-change fixture for upper and lower flange surface grinding according to an embodiment of the utility model has at least the following beneficial effects:

[0016] The utility model can reduce the manufacturing difficulty by making the product positioning support structure and the base separately manufactured and assembled, and when the product is replaced, only the product positioning support structure needs to be replaced with one corresponding to the product, so the replacement is quick and convenient.

[0017] The product positioning support structure can be disassembled separately from the base. Compared with the traditional integral structure, the integral structure is improved into a split structure in which the base and the product positioning support structure are separable. When replacing the processed product, it is only necessary to disassemble the product positioning support structure separately and replace the product positioning support structure corresponding to the product model. The base does not need to be disassembled, which reduces the overall processing material loss cost of the fixture, has high changeover efficiency and strong versatility.

[0018] Moreover, the plate body is located in the groove and can withstand the grinding pressure parallel to the plate body without loosening.

[0019] Moreover, by setting up arc blocks, a single circular ring can be divided into multiple sections, which can not only meet the positioning needs, but also adapt to the situation of different product shapes, improve the universal ability, and also reserve space for installing positioning pins to reduce the difficulty of layout.

[0020] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a schematic cross-sectional structure diagram of a quick-change fixture for upper and lower flange surface grinding according to an embodiment of the utility model;

[0023] Figure 2 for Figure 1 Schematic diagram of the cross-sectional structure of the product positioning support structure;

[0024] Figure 3 for Figure 1 Schematic diagram of the structure of the middle base from a top view;

[0025] Figure 4 for Figure 1 Schematic diagram of the top view of the product positioning support structure. DETAILED DESCRIPTION

[0026] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0027] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0028] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of first and second, this is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation, connection and connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] A quick-change fixture for upper and lower flange surface grinding according to an embodiment of the utility model is described below in conjunction with the accompanying drawings.

[0031] Reference Figure 1 The utility model aims to provide a quick-change fixture for upper and lower flange surface grinding.

[0032] In this embodiment, the quick-change fixture mainly includes a base 1, a groove 2 is opened on the top surface of the base 1, and a product positioning support structure is embedded in the inner side of the groove 2. The product positioning support structure includes a plate body 3 located in the groove 2, the plate body 3 is provided with a central column 7, and a plurality of arc blocks 10 arranged around the central column 7. The plate body 3 is provided with a positioning pin 8, and the positioning pin 8 is arranged between two adjacent arc blocks 10.

[0033] In summary, this embodiment can reduce the manufacturing difficulty by making the product positioning support structure and the base 1 manufactured and assembled separately, and when the product is replaced, it is only necessary to replace the product positioning support structure with one corresponding to the product, so the replacement is quick and convenient.

[0034] The product positioning support structure can be separately disassembled from the base 1. Compared with the traditional integral structure, the integral structure is improved into a split structure in which the base 1 and the product positioning support structure are separable. When replacing the processed product, it is only necessary to separately disassemble the product positioning support structure and replace the product positioning support structure corresponding to the product model. The base 1 does not need to be disassembled, which reduces the overall processing material loss cost of the fixture, has high changeover efficiency, and strong versatility.

[0035] Moreover, the plate body 3 is located in the groove 2 and can withstand the grinding pressure parallel to the plate body without loosening.

[0036] Moreover, the arc block 10 can be provided to divide a single circular ring into multiple sections, which can not only meet the positioning needs, but also adapt to the situation of different product shapes, improve the universal ability, and also reserve space for installing the positioning pin 8 to reduce the difficulty of arrangement.

[0037] In some specific embodiments of the present invention, the groove bottom of the groove 2 can be connected to the plate body 3 by bolts to simplify the installation. Moreover, the installation operation conforms to the characteristics of human mechanics and reduces labor intensity.

[0038] Reference Figure 4 In some specific embodiments of the present invention, the outer contour of the plate body 3 can be matched with the inner wall of the groove 2, and the outer contour of the plate body 3 is provided with a side cut portion, which is used to form a gap 13 between the outer contour of the plate body 3 and the side wall of the groove 2.

[0039] It is easy to understand that, by providing the side cut portion, this embodiment can reserve a gap to facilitate the discharge or entry of air without affecting disassembly and assembly, and it is also convenient to pry the plate body 3 when it is adhered to the groove 2, thereby facilitating disassembly.

[0040] Reference Figure 3 In some specific embodiments of the present invention, a plurality of mounting holes 12 may be provided on the top of the base 1, the plurality of mounting holes 12 are arranged around the outside of the groove 2, a mounting hole 11 is provided on the side of the base 1, and an annular shoulder is provided on the bottom of the base 1.

[0041] Therefore, fixation is accomplished through the second mounting hole 12, rotation is restricted through the first mounting hole 11, and the annular shoulder can achieve center positioning to reduce position deviation.

[0042] In some specific embodiments of the present invention, the slot 4 can be connected vertically, and the pin hole 5 can be connected vertically, so as to reduce the manufacturing difficulty and facilitate disassembly and assembly.

[0043] In some specific embodiments of the present invention, the arc block 10 can be integrally fixed to the plate body 3 to simplify installation.

[0044] In detail, Figures 1 to 4In the figure, there are marked base 1, groove 2, plate 3, slot 4, pin hole 5, fixing hole 1 6, center column 7, positioning pin 8, fixing hole 2 9, arc block 10, mounting hole 1 11, mounting hole 2 12, and notch 13. A groove 2 is provided on the top surface of the base 1, and a plate 3 is embeddedly installed on the inner side of the groove 2. A slot 4 is provided in the middle of the top surface of the plate 3, and a center column 7 is insert-installed on the inner side of the slot 4. A pin hole 5 is provided on the top surface of the plate 3, and a positioning pin 8 is insert-installed on the inner side of the pin hole 5. A fixing hole 1 6 is provided on the inner side of the groove 2, a fixing hole 2 9 is provided on the top surface of the plate 3, an arc block 10 is fixedly installed on the top surface of the plate 3, a mounting hole 11 is provided on the side of the base 1, and a mounting hole 2 12 is provided on the side of the top surface of the base 1.

[0045] Specifically, the fixing hole 1 6 is a threaded hole, the fixing hole 2 9 is a countersunk hole, and there are two fixing holes 1 6 and two fixing holes 2 9 respectively, and the fixing hole 1 6 and the fixing hole 2 9 correspond to each other up and down. The plate body 3 is fixedly connected to the base 1 by bolts passing through the fixing hole 2 9 and the fixing hole 1 6.

[0046] It can be understood that the base 1 is fixedly mounted on the surface grinding machine by bolts passing through the mounting hole 11 and the mounting hole 2 12, so that the base 1 is fixedly mounted separately, and the plate body 3 can be removed separately from the base 1. Compared with the traditional integral structure, the integral structure is improved into a split structure in which the base 1 and the plate body 3 are separable. When replacing the processed product, it is only necessary to disassemble the plate body 3 separately and replace the plate body 3 corresponding to the product model. The base 1 does not need to be disassembled, which reduces the overall processing material loss cost of the fixture, has high changeover efficiency, and strong versatility.

[0047] Specifically, the inner diameter of the slot 4 is the same as the diameter of the central column 7 .

[0048] It can be understood that the center column 7 is used to be inserted into the inner side of the slot 4 to position the flange.

[0049] Specifically, two pin holes 5 are provided on the left and right sides of the top surface of the plate body 3 .

[0050] It can be understood that by inserting the locating pin 8 into the pin hole 5, the product is positioned using the center column 7, the locating pin 8 and the arc block 10. The specific position and diameter of the locating pin 8 and the pin hole 5 are not limited. The pin holes 5 and the arc block 10 on different models of plates 3 correspond to different models of flange products. Therefore, when replacing the product, it is only necessary to replace the plate 3 with the one corresponding to the product, and the replacement is quick and convenient.

[0051] Specifically, the left side of the plate body 3 is a plane structure, the groove 2 is a circular structure, and the inner diameter of the groove 2 is the same as the diameter of the plate body 3 , and a gap 13 is formed between the plane structure and the groove 2 .

[0052] It is understandable that, during the process of disassembling the plate body 3 , disassembly is more convenient through the notch 13 .

[0053] Working principle: First, the base 1 is fixedly installed on the surface grinding machine by passing bolts through the mounting hole 11 and the mounting hole 2 12 to realize the independent fixed installation of the base 1. The positioning pin 8 is inserted into the pin hole 5, and the product is positioned by using the center column 7, the positioning pin 8 and the arc block 10. The specific position and diameter of the positioning pin 8 and the pin hole 5 are not limited. The pin holes 5 and the arc block 10 on the different types of plates 3 correspond to the flange products of different types. Therefore, when replacing the product, it is only necessary to replace the plate 3 with the one corresponding to the product, and the replacement is fast. The plate body 3 can be removed separately from the base 1. Compared with the traditional integral structure, the integral structure is improved into a split structure in which the base 1 and the plate body 3 are separable. When replacing the processed product, it is only necessary to remove the plate body 3 separately and replace the plate body 3 corresponding to the product model. The base 1 does not need to be removed, which reduces the overall processing material loss cost of the fixture. The changeover efficiency is high and the versatility is strong. A gap 13 is formed between the plane structure and the groove 2. During the disassembly of the plate body 3, the disassembly is more convenient through the gap 13.

[0054] In the description of this specification, the description with reference to the terms "one embodiment, some embodiments, illustrative embodiments, examples, specific examples or some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0055] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A quick-change fixture for upper and lower flange surface grinding, comprising a base (1), characterized in that: The top surface of the base (1) is provided with a groove (2), and a product positioning support structure is embedded in the inner side of the groove (2). The product positioning support structure comprises a plate body (3) located in the groove (2), the plate body (3) is provided with a central column (7), and a plurality of arc-shaped blocks (10) arranged around the central column (7), and the plate body (3) is provided with a positioning pin (8), and the positioning pin (8) is arranged between two adjacent arc-shaped blocks (10).

2. A quick-change fixture for upper and lower flange surface grinding according to claim 1, characterized in that: The groove bottom of the groove (2) is connected to the plate body (3) via bolts.

3. The quick-change fixture for upper and lower flange surface grinding according to claim 1, characterized in that: The bottom of the groove (2) is provided with two fixing holes (6) which are spaced apart from each other, the fixing hole (6) being a threaded hole, and the top surface of the plate body (3) is provided with a fixing hole (9), the fixing hole (9) being a countersunk hole, the countersunk hole accommodating a bolt to connect the threaded hole.

4. The quick-change fixture for upper and lower flange surface grinding according to claim 1, characterized in that: The outer contour of the plate body (3) matches the inner side wall of the groove (2), and the outer contour of the plate body (3) is provided with a side cut portion, and the side cut portion is used to form a gap (13) between the outer contour of the plate body (3) and the side wall of the groove (2).

5. The quick-change fixture for upper and lower flange surface grinding according to claim 1, characterized in that: A slot (4) is provided in the middle of the top surface of the plate body (3), and a central column (7) is insertedly installed inside the slot (4).

6. The quick-change fixture for upper and lower flange surface grinding according to claim 5, characterized in that: The slot (4) is connected vertically.

7. The quick-change fixture for upper and lower flange surface grinding according to claim 1, characterized in that: A pin hole (5) is provided on the top surface of the plate body (3), and a positioning pin (8) is insertedly installed inside the pin hole (5).

8. The quick-change fixture for upper and lower flange surface grinding according to claim 7, characterized in that: The pin hole (5) is connected up and down.

9. The quick-change fixture for upper and lower flange surface grinding according to claim 1, characterized in that: The arc-shaped block (10) is integrally fixed to the plate body (3).

10. The quick-change fixture for upper and lower flange surface grinding according to claim 1, characterized in that: The top of the base (1) is provided with a plurality of second mounting holes (12), the plurality of second mounting holes (12) are arranged around the outside of the groove (2), the side of the base (1) is provided with a first mounting hole (11), and the bottom of the base (1) is provided with an annular shoulder.