Aluminum workpiece machining jig

By designing an aluminum workpiece processing tool including a support table, a power mechanism, a rotating device, a clamping device and a support device, the problems of cumbersome aluminum pipe processing operations and large manpower and material consumption in the prior art are solved, and rapid processing and efficient clamping of aluminum pipes of different specifications and lengths are achieved.

CN222791833UActive Publication Date: 2025-04-25NANJING GANXI MASCH MFG CO LTD
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Patent Information

Application Number
CN202421958427.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-04-25
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

When processing aluminum pipes of different specifications and lengths, the prior art requires tedious disassembly and fixing, which increases the operating volume and manually changes the position, which increases the manpower and material consumption.

Method used

An aluminum workpiece processing fixture is designed, including a support table, a power mechanism, a rotating device, a clamping device and a support device. Through the control of the power mechanism, the movement of the aluminum tube in the horizontal direction and the automatic clamping of the clamping device are realized, reducing manual operation.

Benefits of technology

It realizes rapid clamping and processing of aluminum pipes of different specifications and lengths, reduces the need for manual position change, saves manpower and material resources, improves work efficiency, and prevents the aluminum pipe from bending during processing.

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Abstract

The utility model belongs to the technical field of aluminum workpiece machining, and particularly relates to an aluminum workpiece machining jig which comprises a supporting table, a power mechanism is arranged in the middle of the supporting table, a rotating device is arranged at the upper end of the power mechanism, a clamping device is arranged in the rotating device, and a supporting device is arranged at one end of the supporting table. Wherein the clamping device comprises a driving part and a clamping part matched with the driving part, the driving part is used for driving clamping ends in the clamping part to be close to each other, and the power mechanism is used for driving the clamping device and the rotating device to move in the horizontal direction. Compared with the prior art, aluminum pipes of different specifications can be clamped and machined more quickly, the position does not need to be changed manually, so that other parts are machined, in the machining process, the other ends of the aluminum pipes are supported, the aluminum pipes at the clamping ends are not prone to bending, a large amount of manpower and material resources are saved, and the machining efficiency is improved. And the working efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum workpiece processing, and specifically relates to an aluminum workpiece processing jig. Background Art

[0002] Aluminum alloys are divided into deformed aluminum alloys and cast aluminum alloys according to their composition and processing methods. Deformed aluminum alloys are made by first melting the alloy ingredients into billets, and then undergoing plastic deformation processing, and then made into various plastic processed products through rolling, extrusion, stretching, forging and other methods. Cast aluminum alloys are made by smelting the ingredients and then directly casting them into blanks for various parts using sand molds, iron molds, investment molds and die casting. When we re-process the aluminum tubes, the aluminum tubes to be processed will be clamped and fixed.

[0003] However, in the prior art, when processing aluminum tubes, most of the time, when clamping and fixing aluminum tubes of different specifications, it is necessary to perform relatively cumbersome disassembly and fixation, which increases the amount of operation, and for aluminum tubes that are too long, they need to be moved manually during the clamping and processing process so that other parts can be processed, which increases a lot of manpower and material resources. Utility Model Content

[0004] The purpose of the utility model is to provide an aluminum workpiece processing jig, which can clamp and process aluminum tubes of different specifications and lengths more quickly, and does not need to be manually replaced, so that other parts can be processed. During the processing, the other end of the aluminum tube can be supported, so that the aluminum tube at the clamping end is not easy to bend, thereby saving a lot of manpower and material resources and improving work efficiency.

[0005] The technical solution adopted by the utility model is as follows:

[0006] A jig for processing an aluminum workpiece, comprising:

[0007] A support platform, wherein a power mechanism is arranged in the middle of the support platform, a rotating device is arranged at the upper end of the power mechanism, a clamping device is arranged inside the rotating device, and a supporting device is arranged at one end of the support platform;

[0008] The clamping device comprises a driving member and a clamping member matched therewith, the driving member is used to drive the clamping ends of the clamping member to move closer to each other, and the power mechanism is used to drive the clamping device and the rotating device to move horizontally.

[0009] As one of the preferred embodiments of the present invention, the power mechanism includes a first motor, the first motor is fixedly connected to the support platform, the first motor is fixedly connected to a threaded rod, and both ends of the threaded rod are respectively rotatably connected to the support platform, a moving block is provided on the threaded rod, and the threaded rod is rollingly connected to the moving block.

[0010] As one of the preferred embodiments of the present invention, the rotating device includes a third motor, the third motor is fixedly connected to the moving block, the third motor is fixedly connected to an output shaft, the output shaft is rotationally connected to the moving block, and the other end of the output shaft is fixedly connected to a shell.

[0011] As one of the preferred embodiments of the present invention, the driving member includes a fourth motor, the fourth motor is fixedly connected to the shell, the fourth motor is fixedly connected to a second output shaft, the second output shaft is rotatably connected to the shell, the other end of the second output shaft is fixedly connected to a driving wheel, the driving wheel is meshed with a gear ring, and the gear ring is arranged inside the shell.

[0012] As one of the preferred embodiments of the present invention, the clamping member includes a lower gear, the lower gear is meshed with a gear ring, and the interior of the gear ring is meshed with at least four groups of lower gears, the top of the lower gear is fixedly connected to a third output shaft, the other end of the third output shaft is fixedly connected to an upper gear, the upper gear is meshed with a gear rod, one end of the gear rod is fixedly connected to a fixed block, and the other end of the fixed block is fixedly connected to a rubber pad.

[0013] As one of the preferred embodiments of the present invention, the supporting device includes a second motor, and the second motors are symmetrically arranged on both sides of the supporting platform, and the second motor is fixedly connected to the supporting platform, and a telescopic rod is fixedly connected above the second motor, and the upper ends of the two groups of telescopic rods are respectively fixedly connected to one end of the supporting frame, and multiple groups of rollers are arranged in the middle position of the supporting frame.

[0014] As one of the preferred embodiments of the present invention, a first groove is opened in the middle position of the upper end of the moving block, the shell is arranged in the first groove opened in the moving block, and the shell is rotatably connected to the moving block.

[0015] As one of the preferred embodiments of the present invention, a placement area is opened at one end of the shell, and a through hole is opened around the placement area opened by the shell, the through hole opened on the shell matches the gear rod, and the gear rod is slidably connected to the through hole opened by the shell, and the fixed block is arranged at the placement area opened by the shell.

[0016] As one of the preferred embodiments of the present invention, the middle position of the support frame is arc-shaped, and a second groove is opened at the middle upper end of the support frame. The roller is arranged in the second groove opened in the middle of the support frame, and the roller is rotatably connected to the support frame.

[0017] The technical effects achieved by the utility model are:

[0018] The utility model discloses an aluminum workpiece processing jig, which controls a power mechanism so that aluminum tubes of different lengths can be moved in a horizontal direction and processed, controls a clamping device so that aluminum tubes of different specifications can be clamped and fixed, and controls a supporting device so that the aluminum tubes will not be bent during processing due to aluminum tubes of different specifications, thereby saving a lot of manpower and material resources and greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 It is a top view of the utility model;

[0021] Figure 3 This utility model Figure 2 The structural diagram of A in the figure;

[0022] Figure 4 It is a cross-sectional view of the utility model;

[0023] Figure 5 It is a schematic diagram of the structure of the clamping device of the utility model.

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1. Support platform; 2. Power machine; 201. First motor; 202. Threaded rod; 203. Moving block; 3. Support device; 301. Second motor; 302. Telescopic rod; 303. Support frame; 304. Roller; 4. Clamping device; 5. Rotating device; 501. Third motor; 502. Output shaft; 503. Housing; 6. Driving member; 601. Fourth motor; 602. Second output shaft; 603. Driving wheel; 604. Ring gear; 7. Clamping member; 701. Lower gear; 702. Third output shaft; 703. Upper gear; 704. Gear rod; 705. Fixed block; 706. Rubber pad. DETAILED DESCRIPTION

[0026] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementation methods of the utility model, and does not strictly limit the scope of protection of the specific request of the utility model.

[0027] like Figure 1 As shown, an aluminum workpiece processing jig comprises a support table 1, a power mechanism 2 is arranged in the middle of the support table 1, a rotating device 5 is arranged at the upper end of the power mechanism 2, a clamping device 4 is arranged inside the rotating device 5, and a supporting device 3 is arranged at one end of the support table 1;

[0028] The clamping device 4 includes a driving member 6 and a clamping member 7 matched therewith, the driving member 6 is used to drive the clamping ends of the clamping member 7 to move closer to each other, and the power mechanism 2 is used to drive the clamping device 4 and the rotating device 5 to move horizontally.

[0029] In this implementation case, when the aluminum tube is ready to be processed, the aluminum tube is placed at the middle arc of the support device 3, the support device 3 is started, the second motor 301 starts working, the telescopic rod 302 is extended, and the support frame 303 moves upward. When the center of the aluminum tube reaches the same horizontal line as the center of the placement area, the support device 3 stops working, one end of the aluminum tube is placed in the placement area, the clamping device 4 is started, the driving member 6 starts to start, and the fourth motor 601 starts working. Due to the operation of the fourth motor 601, the second output shaft 602 starts to rotate. Due to the rotation of the second output shaft 602, the driving wheel 603 starts to rotate, so that the ring gear 604 rotates together. Due to the rotation of the ring gear 604 in the driving member 6, the lower gear 701 in the multiple groups of clamping members 7 rotates together. Due to the rotation of the lower gear 701, the third output shaft 702 rotates together, and the upper gear 703 rotates with the third output shaft 702. Due to the rotation of the upper gear 703, the gear rod 704 moves toward the middle of the placement area. The first motor 201 starts working, so that the threaded rod 202 starts to rotate. Due to the rotation of the threaded rod 202, the moving block 203 starts to move away from the supporting device 3, thereby moving with the aluminum tube. At this time, the roller in the arc of the supporting frame 303 rotates, so that the aluminum tube starts to move. When the required processing length of the aluminum tube is reached, the power mechanism 2 stops working, so that the aluminum tube is processed. After the above processing is completed, the rotating device 5 is started, and the third motor 501 starts working, so that the output shaft 502 starts to rotate. Due to the rotation of the output shaft 502, the shell 503 rotates together, so that the clamping device 4 rotates, so that the aluminum tube rotates and turns over, so as to process the other side. After the processing is completed, the power mechanism 2 is started, so that the aluminum tube moves toward the supporting device 3, and the above work flow is repeated, so that different parts are processed and a series of work is completed.

[0030] like Figure 2 As shown, the power mechanism 2 includes a first motor 201, which is fixedly connected to the support platform 1. The first motor 201 is fixedly connected to a threaded rod 202, and both ends of the threaded rod 202 are respectively rotatably connected to the support platform 1. A moving block 203 is provided on the threaded rod 202, and the threaded rod 202 is rollingly connected to the moving block 203.

[0031] In the above method, after the aluminum tube is clamped, the power mechanism 2 is started, and the first motor 201 starts working, so that the threaded rod 202 starts to rotate. Due to the rotation of the threaded rod 202, the moving block 203 starts to move away from the supporting device 3, thereby moving with the aluminum tube. When the required processing length of the aluminum tube is reached, the power mechanism 2 stops working, thereby processing the aluminum tube. When a part of the aluminum tube is processed, the power mechanism 2 is started and reversed, so that the aluminum tube moves toward the supporting device 3, so that other parts are processed.

[0032] like Figure 4 As shown, the rotating device 5 includes a third motor 501, which is fixedly connected to the moving block 203, and the third motor 501 is fixedly connected to an output shaft 502, which is rotatably connected to the moving block 203, and the other end of the output shaft 502 is fixedly connected to a housing 503.

[0033] In the above method, when one side of the aluminum tube is processed, the rotating device 5 is started, and the third motor 501 starts to work, so that the output shaft 502 starts to rotate. As the output shaft 502 rotates, the shell 503 rotates together, thereby rotating the clamping device 4. As the clamping device 4 rotates, the aluminum tube rotates and turns over, so that the other side is processed.

[0034] like Figure 5 As shown, the driving member 6 includes a fourth motor 601, which is fixedly connected to the shell 503, and the fourth motor 601 is fixedly connected to a second output shaft 602, and the second output shaft 602 is rotatably connected to the shell 503, and the other end of the second output shaft 602 is fixedly connected to a driving wheel 603, and the driving wheel 603 is meshed with a ring gear 604, and the ring gear 604 is arranged inside the shell 503.

[0035] In the above method, when preparing to clamp and fix the aluminum tube, the clamping device 4 is started, the driving member 6 starts to start, and the fourth motor 601 starts to work. As the fourth motor 601 works, the second output shaft 602 starts to rotate. As the second output shaft 602 starts to rotate, the driving wheel 603 starts to rotate, and the ring gear 604 rotates together.

[0036] like Figure 5 As shown, the clamping member 7 includes a lower gear 701, which is meshed with a gear ring 604, and the interior of the gear ring 604 is meshed with at least four groups of lower gears 701, a third output shaft 702 is fixedly connected to the top of the lower gear 701, the other end of the third output shaft 702 is fixedly connected to an upper gear 703, the upper gear 703 is meshed with a gear rod 704, one end of the gear rod 704 is fixedly connected to a fixed block 705, and the other end of the fixed block 705 is fixedly connected to a rubber pad 706.

[0037] In the above method, when preparing to clamp and fix the aluminum tube, the clamping device 4 is started, and the ring gear 604 in the driving member 6 rotates, so that the lower gear 701 in the multiple groups of clamping members 7 rotates together, and the lower gear 701 rotates, so that the third output shaft 702 rotates together, and the upper gear 703 rotates with the third output shaft 702, and the upper gear 703 rotates, so that the gear rod 704 moves closer to the middle of the placement area, so that the fixing block 705 and the rubber pad 706 clamp and fix the aluminum tube in the placement area.

[0038] like Figure 2 , 3 As shown in Figure 4, the supporting device 3 includes a second motor 301, and the second motors 301 are symmetrically arranged on both sides of the supporting platform 1, and the second motor 301 is fixedly connected to the supporting platform 1, and a telescopic rod 302 is fixedly connected above the second motor 301, and two groups of telescopic upper ends are respectively fixedly connected to one end of the supporting frame 303, and a plurality of roller shafts 304 are arranged in the middle position of the supporting frame 303.

[0039] In the above method, when the aluminum tube is ready to be processed, the aluminum tube is placed at the middle arc of the support device 3, the support device 3 is started, and the second motor 301 starts working, so that the telescopic rod 302 is extended, thereby moving the support frame 303 upward. When the center of the aluminum tube reaches the same horizontal line as the center of the placement area, the support device 3 stops working. When the aluminum tube is clamped and moved to the other side, the aluminum tube can pass quickly on the roller 304.

[0040] like Figure 1 , 4 As shown, a first groove is opened in the middle of the upper end of the moving block 203 , the housing 503 is disposed in the first groove opened by the moving block 203 , and the housing 503 is rotatably connected to the moving block 203 .

[0041] In the above method, when one side of the aluminum tube is processed, the rotating device 5 is started, the third motor 501 starts to work, and the output shaft 502 starts to rotate. As the output shaft 502 rotates, the housing 503 rotates together, so that the clamping device 4 rotates. As the clamping device 4 rotates, the aluminum tube rotates and turns over, so that the other side is processed.

[0042] like Figure 1 , 4 As shown, a placement area is opened at one end of the shell 503, and a through hole is opened around the placement area opened by the shell 503. The through hole opened on the shell 503 matches the gear rod 704, and the gear rod 704 is slidably connected to the through hole opened by the shell 503. The fixed block 705 is arranged at the placement area opened by the shell 503.

[0043] In the above method, when the aluminum tube is clamped and fixed, the clamping device 4 is started, and the ring gear 604 in the driving member 6 rotates, so that the lower gear 701 in the multiple groups of clamping members 7 rotates together, and the lower gear 701 rotates, so that the third output shaft 702 rotates together, and the upper gear 703 rotates with the third output shaft 702. As the upper gear 703 rotates, the gear rod 704 moves closer to the middle of the placement area, so that the fixing block 705 and the rubber pad 706 clamp and fix the aluminum tube in the placement area. At this time, the gear rod 704 can move back and forth well through the through hole opened in the shell 503.

[0044] like Figure 1 , 3 As shown, the middle position of the support frame 303 is in an arc shape, and a second groove is opened at the middle upper end of the support frame 303. The roller 304 is arranged in the second groove opened in the middle of the support frame 303, and the roller 304 is rotatably connected to the support frame 303.

[0045] In the above manner, the middle position of the support frame 303 is set to an arc shape, which can better adapt to the shape of the aluminum tube and prevent the aluminum tube from shifting. In addition, the multiple sets of rollers 304 set in the middle of the support frame 303 can reduce the friction of the aluminum tube during the translation process, so that the aluminum tube can move quickly.

[0046] The working principle of the utility model is as follows: when the aluminum tube is to be processed, the aluminum tube is placed at the middle arc of the supporting device 3, the supporting device 3 is started, the second motor 301 starts working, so that the telescopic rod 302 is extended, thereby the supporting frame 303 moves upward, and when the center of the aluminum tube reaches the same horizontal line as the center of the placement area, the supporting device 3 stops working, one end of the aluminum tube is placed in the placement area, the clamping device 4 is started, the driving member 6 starts to start, and the fourth motor 601 starts working. Due to the operation of the fourth motor 601, the second output shaft 602 starts to rotate. Due to the rotation of the second output shaft 602, the driving wheel 603 starts to rotate, thereby causing the ring gear 604 to rotate together. Due to the rotation of the ring gear 604 in the driving member 6, the lower gear 701 in the multiple groups of clamping members 7 rotates together. Due to the rotation of the lower gear 701, the third output shaft 702 rotates together, so that the upper gear 703 rotates with the third output shaft 702. Due to the rotation of the upper gear 703, the gear rod 704 moves to the middle of the placement area The first motor 201 starts working, so that the threaded rod 202 starts to rotate. Due to the rotation of the threaded rod 202, the moving block 203 starts to move away from the supporting device 3, thereby moving with the aluminum tube. At this time, the roller in the arc of the supporting frame 303 rotates, so that the aluminum tube starts to move. When the required processing length of the aluminum tube is reached, the power mechanism 2 stops working, so that the aluminum tube is processed. After the above processing is completed, the rotating device 5 is started, and the third motor 501 starts working, so that the output shaft 502 starts to rotate. Due to the rotation of the output shaft 502, the shell 503 rotates together, so that the clamping device 4 rotates, so that the aluminum tube rotates and turns over, so as to process the other side. After the processing is completed, the power mechanism 2 is started, so that the aluminum tube moves toward the supporting device 3, and the above working process is repeated, so that different parts are processed to complete a series of tasks.

[0047] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be regarded as the protection scope of this utility model. The structures, devices and operating methods not specifically described and explained in this utility model shall be implemented according to the conventional means in this field unless otherwise specified and limited.

Claims

1. A jig for processing aluminum workpieces, characterized in that: include: A support platform (1), wherein a power mechanism (2) is arranged in the middle of the support platform (1), a rotating device (5) is arranged at the upper end of the power mechanism (2), a clamping device (4) is arranged inside the rotating device (5), and a supporting device (3) is arranged at one end of the support platform (1); The clamping device (4) comprises a driving member (6) and a clamping member (7) matched therewith, wherein the driving member (6) is used to drive the clamping ends of the clamping member (7) to move closer to each other, and the power mechanism (2) is used to drive the clamping device (4) and the rotating device (5) to move in a horizontal direction.

2. The aluminum workpiece processing jig according to claim 1, characterized in that: The power mechanism (2) comprises a first motor (201), the first motor (201) being fixedly connected to the support platform (1), the first motor (201) being fixedly connected to a threaded rod (202), and both ends of the threaded rod (202) being rotatably connected to the support platform (1), a moving block (203) being provided on the threaded rod (202), and the threaded rod (202) and the moving block (203) being rollingly connected.

3. The aluminum workpiece processing jig according to claim 1, characterized in that: The rotating device (5) comprises a third motor (501), the third motor (501) is fixedly connected to the moving block (203), the third motor (501) is fixedly connected to an output shaft (502), the output shaft (502) is rotationally connected to the moving block (203), and the other end of the output shaft (502) is fixedly connected to a housing (503).

4. The aluminum workpiece processing jig according to claim 3, characterized in that: The driving member (6) comprises a fourth motor (601), the fourth motor (601) is fixedly connected to the housing (503), the fourth motor (601) is fixedly connected to a second output shaft (602), the second output shaft (602) is rotatably connected to the housing (503), the other end of the second output shaft (602) is fixedly connected to a driving wheel (603), the driving wheel (603) is meshed with a gear ring (604), and the gear ring (604) is arranged inside the housing (503).

5. The aluminum workpiece processing jig according to claim 4, characterized in that: The clamping member (7) comprises a lower gear (701), the lower gear (701) meshes with a gear ring (604), and the gear ring (604) meshes with at least four groups of lower gears (701) inside, the top of the lower gear (701) is fixedly connected to a third output shaft (702), the other end of the third output shaft (702) is fixedly connected to an upper gear (703), the upper gear (703) meshes with a gear rod (704), one end of the gear rod (704) is fixedly connected to a fixing block (705), and the other end of the fixing block (705) is fixedly connected to a rubber pad (706).

6. The aluminum workpiece processing jig according to claim 1, characterized in that: The support device (3) comprises a second motor (301), the second motors (301) are symmetrically arranged on both sides of the support platform (1), and the second motor (301) is fixedly connected to the support platform (1), a telescopic rod (302) is fixedly connected above the second motor (301), the upper ends of two groups of telescopic rods (302) are respectively fixedly connected to one end of a support frame (303), and a plurality of rollers (304) are arranged in the middle of the support frame (303).

7. The aluminum workpiece processing jig according to claim 3, characterized in that: A first groove is provided at the middle position of the upper end of the moving block (203), the shell (503) is arranged in the first groove provided in the moving block (203), and the shell (503) is rotatably connected to the moving block (203).

8. The aluminum workpiece processing jig according to claim 5, characterized in that: A placement area is provided at one end of the shell (503), and a through hole is provided around the placement area provided on the shell (503). The through hole provided on the shell (503) matches the gear rod (704), and the gear rod (704) is slidably connected to the through hole provided on the shell (503). The fixing block (705) is arranged at the placement area provided on the shell (503).

9. The aluminum workpiece processing jig according to claim 6, characterized in that: The middle position of the support frame (303) is in an arc shape, and a second groove is provided at the middle upper end of the support frame (303). The roller shaft (304) is arranged in the second groove provided in the middle of the support frame (303), and the roller shaft (304) is rotatably connected to the support frame (303).