Pinch type fish body sectioning device
By designing a clamp-type fish body cutting device, using a symmetrically arranged conveyor belt and clamping adjustment mechanism, the problems of low conveying efficiency and low back sectioning efficiency in freshwater fish processing are solved, and efficient and stable fish body cutting processing is achieved.
Patent Information
- Application Number
- CN202421640080.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-11
AI Technical Summary
During the cutting process, the existing freshwater fish processing equipment has low conveying efficiency, low back section efficiency and poor processing stability due to insufficient clamping force.
A clamping and feeding fish body cutting device is designed, using two symmetrically arranged conveyor belts and clamping adjustment mechanisms to ensure that the fish body is close to the conveyor belt during the conveyor process and prevent slippage. At the same time, the fish body cutting component adjusts the cutting blade through the lifting slider to adapt to fish body of different sizes, and is equipped with high-pressure nozzles and sewage collection components to achieve the cleaning function.
It improves the conveying efficiency and back section efficiency of the fish body during the cutting and processing process, ensures the stability and accuracy of processing, reduces processing losses, and is suitable for the automatic pretreatment processing production line of freshwater fish.
Smart Images

Figure CN222803783U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fish processing devices, in particular to a clamping and conveying type fish body cutting device. Background Art
[0002] At present, the mechanization and automation of freshwater fish processing equipment are low, and 80% of the pre-treatment of fish bodies requires manual intervention, which greatly limits the development of freshwater fish processing. Therefore, the development of freshwater fish body processing equipment with high efficiency and low loss rate is of great significance to promote the development of freshwater fish primary processing industry and freshwater aquaculture industry. The research and development of domestic fish body processing equipment is mainly based on single machines, and the applicability and reliability of pre-treatment equipment for freshwater fish need to be improved.
[0003] Chinese patent 201710695512.8 discloses a back-opening machine and a processing method for processing large yellow croaker, including a belt-type feeding device, a fish body clamping and centering device, a back-opening disc device, a height reference and adjustment device, and a clamping belt tensioning wheel device; the belt-type feeding device has four sets symmetrically installed on the outermost sides of two clamping annular adhesive tapes; the fish body clamping and centering device includes a plurality of clamping rollers to achieve clamping force under the action of an adjustment mechanism, and the conveying process is conveyed forward by chain rails close to both sides of the fish body, and the fish body is cut by a cutting knife disc. Although the device can achieve directional back cutting, the use of chain conveying can easily cause the fish body to slip and warp, and the insufficient clamping force will cause the fish body to be unable to be centered during the processing, thereby reducing the fish body processing efficiency. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, the technical problem to be solved by the utility model is to provide a clamping-type fish body cutting device with compact structure, high cutting accuracy and low processing loss. It can solve the problems of low conveying efficiency, low dorsal cutting efficiency of freshwater fish, poor processing stability and so on caused by insufficient clamping force during the cutting process. The device is suitable for the automated pre-processing production line of freshwater fish.
[0005] To achieve the above-mentioned purpose, the utility model provides a clamping type fish body cutting device, comprising: a frame; a fish body conveying mechanism, which is installed on the frame, and includes two symmetrically arranged conveyor belts, a transmission motor that drives the conveyor belts to move through a bevel gear transmission component, and a fish pressing plate and a fish supporting plate respectively arranged at the top and bottom of the conveyor belts, and the fish body to be processed is located between the two conveyor belts; a fish body clamping system, including a plurality of clamping adjustment mechanisms for pressing the conveyor belts on the inner sides of the two conveyor belts and a pair of conveyor belt tensioning adjustment mechanisms for pressing the conveyor belts on the outer sides of the two conveyor belts; a fish body cutting mechanism, including a cutting transmission component located below the frame and a fish body cutting component located above the frame and connected to the cutting transmission component; the fish body cutting component includes a lifting slider connected to the frame and sliding up and down, a cutter disc shaft that moves with the lifting slider, and a cutting cutter disc fixedly installed at the end of the cutter disc shaft and cutting the back of the fish body; a sewage cleaning mechanism, including four high-pressure nozzles and a sewage collecting component installed on the frame, and the high-pressure nozzle is connected to the high-pressure water pump through a pipeline.
[0006] Preferably, the clamping adjustment mechanism includes a pair of toothed triangular connectors, a tension spring connected between the pair of toothed triangular connectors, a clamping roller shaft vertically installed below the pair of toothed triangular connectors, and a clamping roller installed on the clamping roller shaft. The two toothed triangular connectors open and close symmetrically under the action of the tension spring.
[0007] Furthermore, the cutting transmission component includes a transmission pulley, a driven pulley, a driving pulley driven by a cutting motor, a transmission belt, a cutter disc transmission pulley, and a tensioning pulley; the cutting transmission component transmits the power of the cutting motor through the driving pulley, the power is transmitted to the driven pulley through the transmission belt, the power is transmitted to the transmission pulley coaxially arranged with the driven pulley through the rotating shaft, and then transmitted to the cutter disc drive pulley by the transmission belt, and the tensioning pulley maintains the taut state of the transmission belt; the cutter disc drive pulley is fixedly installed on the cutter disc shaft, and the cutter disc shaft is driven to rotate by the cutter disc drive pulley, thereby driving the cutting cutter disc to rotate.
[0008] Preferably, a bearing seat is fixed to the outer side of the lifting slider, a bearing is installed in the bearing seat, and the cutter disc shaft passes through the bearing and is installed on the bearing seat.
[0009] Furthermore, a screw is threadedly connected in the lifting slider, and the screw is rotatably installed on the frame. A screwing part is fixed on the top of the screw, and the screw is driven to rotate by screwing the screwing part, thereby adjusting the up and down movement of the lifting slider to achieve the lifting and lowering adjustment of the cutting disc.
[0010] Furthermore, the sewage collecting component is arranged at the lower part of the fish body cutting component and is arranged in a downwardly inclined state relative to the horizontal plane.
[0011] Preferably, the conveyor belt is sleeved between a driving wheel and a driven wheel, and the driving wheel is drivingly connected to the bevel gear transmission component; the driving wheel is fixed to the frame by a pair of roller bases and a limit block.
[0012] From the above, compared with the prior art, the clamping and conveying fish body dissecting device of the utility model has at least the following beneficial effects:
[0013] (1) The fish body is transported between two conveyor belts. The fish supporting plate and the fish pressing plate are set to ensure that the fish body does not turn over during the processing and transportation process.
[0014] (2) The clamping adjustment mechanism clamps the two inner conveyor belts so that the conveyor belts are close to the two sides of the fish body to prevent the fish body from slipping during the cutting process; the conveyor belt tensioning adjustment mechanism is set close to the outer sides of the two conveyor belts to prevent the conveyor belts from loosening and ensure the conveying efficiency of the fish body.
[0015] (3) The fish cutting part is adjusted by the lifting slider to adjust the cutting blade, thereby adjusting different cutting depths to ensure that fish of different sizes can be accurately cut.
[0016] (4) The high-pressure nozzle is supplied with water from an external pipe to flush the fish body cutting mechanism and clean the sewage remaining on the cutter disc; a sewage collection component is set under the frame to discharge the sewage, internal organs, etc. generated during the processing to maintain the circulating processing process.
[0017] (5) The fish body is smoothly conveyed by clamping the conveyor belt to achieve a complete conveying process for fish bodies of different sizes. The cutting system cuts the back of the fish body through a high-speed rotating cutting disc to ensure a smooth and flat cross-section. The sewage cleaning system treats the wastewater and some residues in the processing. The device has high processing accuracy, good cutting effect, and high overall efficiency, and is suitable for back cutting processing of various freshwater fish. The clamping-type fish body cutting device has a compact structure, high cutting accuracy, and low processing loss. It can solve the problem of low efficiency of back cutting of freshwater fish, and is suitable for the automated pre-processing production line of freshwater fish. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a front view of the clamping and conveying fish body dissecting device of the utility model;
[0020] Figure 2 It is a top view of the clamping and conveying fish body dissecting device of the utility model;
[0021] Figure 3 It is a three-dimensional diagram of the clamping and conveying fish body dissecting device of the utility model;
[0022] Figure 4 It is a structural schematic diagram of the fish conveying mechanism of the utility model;
[0023] Figure 6 It is a structural schematic diagram of the clamping adjustment mechanism of the utility model;
[0024] Figure 5 It is a structural schematic diagram of the fish body cutting component of the utility model;
[0025] Figure 7 It is a structural schematic diagram of a cutaway transmission component of the utility model.
[0026] Among them: 1-cutting motor, 2-driving pulley, 3-driven pulley, 4-fish outlet, 5-frame, 6-fish pressing plate, 7-fish pressing plate fastening bolt, 8-tensioning wheel, 9-high-pressure nozzle, 10-cutting knife disc, 11-conveyor belt, 12-roller base, 13-limiting block, 14-sewage collection component, 15-fish supporting plate, 16-driving wheel, 17-clamping adjustment mechanism, 18-conveyor belt tensioning adjustment mechanism, 19-tension spring, 20-fastening screw, 21-cross Beam, 22-fish body cutting part, 23-transmission motor, 24-toothed triangular connector, 25-mounting plate, 26-limiting bolt, 27-clamping roller shaft, 28-clamping roller, 29-screw, 30-cutter shaft, 31-bearing seat, 32-lifting slider, 33-twisting part, 34-bearing, 35-transmission pulley, 36-transmission belt, 37-cutter drive pulley, 38-pulley bearing seat, 39-pulley bearing, 40-fish body, 41-bevel gear transmission part. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See below Figure 1 to Figure 7 The clamping and conveying fish body dissecting device of the utility model is described in detail.
[0029] The clamping and conveying fish body cutting device of the utility model comprises a frame 5, a fish body conveying mechanism, a fish body clamping and conveying system, a fish body cutting mechanism, and a cleaning mechanism; wherein the frame 5 is composed of a 304 stainless steel square tube.
[0030] like Figure 1 , Figure 4 As shown, the fish conveying mechanism is installed on the frame 5, which includes two symmetrically arranged conveyor belts 11, a transmission motor 23, a bevel gear transmission component 41, a fish pressing plate 6, and a fish supporting plate 15. The two driving wheels 16 used to drive the two conveyor belts 11 are driven by the bevel gear transmission component 41 to rotate, and the driving wheel 16 is fixed on the frame 5 by the roller base 12 and the limit block 13. The conveyor belt 11 is installed on the driving wheel 16 and the driven wheel at both ends of the frame 5, driven by the transmission motor 23, and the bevel gear transmission component 41 is connected to the driving wheel 16. The bottom of the two driving wheels 16 is connected to the bevel gear transmission component 41, and the bevel gear transmission component 41 is driven by two pairs of bevel gears. The transmission motor 23 provides power for the driving wheel 16, and the bevel gear transmission component 41 is connected to the output shaft of the transmission motor 23 through a coupling and driven by the transmission motor 23 to drive the fish conveying mechanism to operate. The fish supporting plate 15 is fixed in the center at the bottom between the two conveyor belts 11, the fish pressing plate 6 is arranged between the two conveyor belts 11, and the fish pressing plate 6 is installed above the fish body conveying mechanism to prevent the head and tail of the fish body from curling up during processing. The fish pressing plate 6 is provided with a threaded hole, and the fish pressing plate 6 is fixed above the frame 5 by the fish pressing plate fastening bolts 7 and the threaded hole. The fish pressing plate 6 is fixed in the vertical direction slightly above the top of the driving wheel 16, and is fixed in the horizontal direction between the two conveyor belts 11. A conveying channel for conveying fish bodies 40 is formed between the two conveyor belts 11.
[0031] Specifically, the fish body 40 is conveyed forward by the conveyor belt 11, and the initial conveying spacing of the fish body 40 can be adjusted by moving the roller base 12 to ensure the normal introduction of the fish body 40. The driven wheel of the fish body conveying mechanism is fixed to the frame 5 by the limit block below. The conveyor belt 11 is sleeved between the driving wheel 16 and the driven wheel, and the driving wheel 16 is connected to the bevel gear transmission component 41 to ensure the smooth operation of the conveyor belt 11, wherein the fish body to be processed is located between the two conveyor belts 11.
[0032] like Figure 2 , Figure 5As shown, the fish body clamping and conveying system includes a plurality of clamping adjustment mechanisms 17 and a pair of conveying belt tensioning adjustment mechanisms 18. The clamping adjustment mechanism 17 is fixed on the top of the frame 5, and the clamping tightness is adjusted by the toothed triangular connector 24 and the tension spring 19. Each clamping adjustment mechanism 17 includes a pair of toothed triangular connectors 24, a tension spring 19 connected between the pair of toothed triangular connectors 24, a clamping roller shaft 27 vertically installed below the pair of toothed triangular connectors 24, and a clamping roller 28 installed on the clamping roller shaft 27. The toothed triangular connector 24 is provided with a limit bolt 26 for limiting the tension spring 19. Among them, the two clamping rollers 28 are connected to the toothed triangular connector 24 through the clamping roller shaft 27. The two toothed triangular connectors 24 are symmetrically opened and closed under the action of the tension spring 19. The two toothed triangular connectors are connected by the tension spring 19, so that the clamping roller 28 presses the conveyor belt to keep the fish body close to the conveyor belts on both sides for stable conveyance. The two triangular connecting pieces 24 with teeth are symmetrically opened and closed under the action of the tension spring 19. The clamping adjustment mechanism 17 is fixed to the crossbeam 21 of the frame 5 through the mounting plate 25 and the fastening screws 20. The multiple clamping adjustment mechanisms 17 press the conveyor belts on the inner sides of the two conveyor belts 11, so that the fish body 40 is closely attached to the conveyor belt 11, ensuring that there is no slipping during the conveying process.
[0033] The structure of the conveyor belt tensioning adjustment mechanism 18 is similar to that of the clamping adjustment mechanism 17. The clamping roller 28 is pressed against the conveyor belts outside the two conveyor belts 11 by the tension spring 19, so that the conveyor belts 11 are kept in a tensioned state to ensure the overall transmission efficiency.
[0034] like Figure 1 , Figure 6 , Figure 7 As shown, the fish body cutting mechanism includes a cutting transmission component and a fish body cutting component 22. The fish body cutting transmission component is located below the frame 5, and is connected to the cutting motor 1 on one side of the frame 5 by a plurality of synchronous pulleys to provide power for the cutting transmission component. The cutting transmission component includes a driving pulley 35, a driven pulley 3, a driving pulley 2 driven by the cutting motor 1, a transmission belt 36, a cutter disc driving pulley 37, a pulley bearing seat 38 and a pulley bearing 39 installed on the driven pulley 3, and a tensioning pulley 8. The cutting transmission component transmits the power of the cutting motor 1 through the driving pulley 2, and the power is transmitted to the driven pulley 3 through the transmission belt. The power is transmitted to the driving pulley 35 coaxially arranged with the driven pulley 3 through the rotating shaft installed on the pulley bearing 39, and then transmitted to the cutter disc driving pulley 37 by the transmission belt 36. The tensioning pulley 8 maintains the tension of the transmission belt 36 to ensure the overall transmission efficiency. The cutter disc drive pulley 37 is fixedly mounted on the cutter disc shaft 30, and the cutter disc drive pulley 37 drives the cutter disc shaft 30 to rotate, thereby driving the cutting cutter disc 10 to rotate. The cutting transmission component connects multiple pulleys through a transmission belt, and the tensioning wheel 8 adjusts the transmission belt tension to ensure stable transmission.
[0035] The fish body cutting component 22 is located on one side above the frame 5, and is connected to the fish body transmission component through a transmission belt to drive the cutting disc 30 to rotate. Specifically, the fish body cutting component 22 includes a lead screw 29 rotatably mounted on the frame 5, a disc shaft 30, a bearing seat 31, a lifting slider 32 connected to the frame 5 and sliding up and down, a twisting part 33 fixed on the top of the lead screw 29, and a bearing 34 installed in the bearing seat 31. The disc shaft 30 passes through the bearing 34 and is installed on the bearing seat 31. The bearing seat 31 is fixed on the outside of the lifting slider 32, and the cutting disc 10 is fixedly installed at the end of the disc shaft 30. The cutting disc 10 is located above the fish pressing plate 6, and a notch is opened at the upper end of the fish pressing plate 6, and the cutting disc 10 is lifted and lowered at the notch. Among them, the lifting slider 32 and the lead screw 29 are connected to the threaded part of the lead screw 29 and the threaded hole on the lifting slider 32. The lead screw 29 can rotate relative to the frame 5 but cannot move up and down. The depth adjustment of the fish body cutting component 22 is achieved by twisting the twisting part 33 to drive the lead screw 29 to rotate, thereby adjusting the up and down movement of the lifting slider 32. At the same time, the cutter disc drive pulley 37 fixed on one side of the cutter disc shaft 30 cooperates with the tensioning wheel 8 to adjust the tension state of the drive belt 36, thereby adjusting the required cutting height of the fish body. The fish body cutting component is located on one side of the frame 5, and the lifting slider 32 is adjusted to move up and down by rotating the lead screw 29. The lifting slider 32 moves up and down under the adjustment of the lead screw 29, and the fish body cutting component 22 realizes the lifting and lowering adjustment of the cutting cutter disc 30 through the tensioning wheel 8 and the lifting slider 32.
[0036] The cleaning mechanism includes a plurality of high-pressure nozzles 9 and a sewage collecting component 14 installed on the frame 5, and the high-pressure nozzles 9 are connected to the high-pressure water pump through a pipeline. The sewage collecting component 14 is fixed at an oblique downward angle below the frame 5. The sewage collecting component 14 is arranged at the lower part of the fish body cutting component and is arranged in a downward tilt relative to the horizontal plane.
[0037] Below, refer to Figures 1 to 7 Combined with the description of the above structural features, the working process of the clamping and conveying fish body cutting device of the utility model is briefly described:
[0038] The fish body conveying mechanism is started, and the staff puts the fish body 40 to be processed between the fish supporting plate 15 and the fish pressing plate 6, and the fish body 40 is placed in the center of the conveying channel. The two conveyor belts 11 clamp the fish body 40 under the action of the clamping adjustment mechanism 17 to realize the conveying process, and the fish body is introduced into the cutting processing position. The fish body cutting component 22 adjusts the lifting slider 32 by tightening the screwing part 33 according to the different body widths of the fish body 40, thereby realizing the height adjustment of the cutting disc 10. When the fish body 40 moves to the cutting disc 10, the cutting transmission component driven by the cutting motor 1 is transmitted to the cutting disc 10, and the back of the fish body 40 is completely cut open; during the cutting process, four high-pressure nozzles 9 rinse the stains on the fish body 40 and the cutting disc 10, and the sewage is discharged through the sewage collecting component 14; finally, the fish body 40 is transported to the fish outlet 4 by the conveyor belt 11, thereby completing the fish body cutting process.
[0039] The above is only a specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be understood by anyone familiar with the technology within the technical scope disclosed by the present invention should be included in the scope of the present invention.
Claims
1. A clamping and conveying fish body dissecting device, characterized in that: include: frame; The fish body conveying mechanism is installed on the frame, and comprises two symmetrically arranged conveyor belts, a transmission motor driving the conveyor belts through a bevel gear transmission component, and a fish pressing plate and a fish supporting plate respectively arranged at the top and bottom of the conveyor belts, and the fish body to be processed is located between the two conveyor belts; The fish body clamping and conveying system comprises a plurality of clamping and adjusting mechanisms for clamping the conveyor belts on the inner sides of the two conveyor belts and a pair of conveyor belt tensioning and adjusting mechanisms for clamping the conveyor belts on the outer sides of the two conveyor belts; The fish body cutting mechanism comprises a cutting transmission component located below the frame and a fish body cutting component located above the frame and connected to the cutting transmission component; the fish body cutting component comprises a lifting slider connected to the frame and sliding up and down, a cutter disc shaft moving with the lifting slider, and a cutter disc fixedly mounted at the end of the cutter disc shaft and cutting the back of the fish body; The sewage cleaning mechanism comprises four high-pressure nozzles installed on a frame and a sewage collecting component, wherein the high-pressure nozzles are connected to a high-pressure water pump through a pipeline.
2. The clamping type fish body dissecting device according to claim 1 is characterized in that: The clamping adjustment mechanism includes a pair of toothed triangular connectors, a tension spring connected between the pair of toothed triangular connectors, a clamping roller shaft vertically installed below the pair of toothed triangular connectors, and a clamping roller installed on the clamping roller shaft. The two toothed triangular connectors open and close symmetrically under the action of the tension spring.
3. The clamping type fish body dissecting device according to claim 1, characterized in that: The cutting transmission component includes a transmission pulley, a driven pulley, a driving pulley driven by a cutting motor, a transmission belt, a cutter disc transmission pulley, and a tensioning pulley; the cutting transmission component transmits the power of the cutting motor through the driving pulley, the power is transmitted to the driven pulley through the transmission belt, the power is transmitted to the transmission pulley coaxially arranged with the driven pulley through the rotating shaft, and then transmitted to the cutter disc transmission pulley by the transmission belt, and the tensioning pulley maintains the taut state of the transmission belt; the cutter disc transmission pulley is fixedly installed on the cutter disc shaft, and the cutter disc shaft is driven to rotate by the cutter disc transmission pulley, thereby driving the cutting cutter disc to rotate.
4. The clamping type fish body dissecting device according to claim 3 is characterized in that: A bearing seat is fixed on the outer side of the lifting slide block, a bearing is installed in the bearing seat, and the cutter head shaft passes through the bearing and is installed on the bearing seat.
5. The clamping type fish body dissecting device according to claim 4 is characterized in that: A lead screw is threadedly connected in the lifting slider, and the lead screw is rotatably mounted on the frame. A screwing part is fixed on the top of the lead screw, and the screw is driven to rotate by screwing the screwing part, thereby adjusting the up and down movement of the lifting slider to achieve the lifting and lowering adjustment of the cutting disc.
6. The clamping type fish body dissecting device according to claim 1, characterized in that: The sewage collecting component is arranged at the lower part of the fish body cutting component and is arranged in a downwardly inclined shape relative to the horizontal plane.
7. The clamping type fish body dissecting device according to claim 1, characterized in that: The conveyor belt is sleeved between the driving wheel and the driven wheel, and the driving wheel is drivingly connected to the bevel gear transmission component; the driving wheel is fixed on the frame by a pair of roller bases and a limit block.
8. The clamping type fish body dissecting device according to claim 7, characterized in that: The fish pressing plate is provided with a threaded hole, and the fish pressing plate is fixed on the top of the frame through the fish pressing plate fastening bolts and the threaded hole. The fish pressing plate is fixed in the vertical direction and is higher than the top of the driving wheel.
Citation Information
Patent Citations
A machine for processing large yellow croaker and its processing method
CN107318940B