Sedimentation tank
By introducing automated suction and detection mechanisms into the sedimentation tank system, the problem of sludge treatment relies on manual operation in the prior art is solved, and automated cleaning is realized, labor intensity and labor costs are reduced, and the cleanliness of the production site is improved.
Patent Information
- Application Number
- CN202421637721.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-11
AI Technical Summary
In the existing multi-stage sedimentation tanks, sludge treatment mainly relies on manual operations, resulting in high labor intensity, high labor costs, and severe sludge odor, affecting the comfort of cleaning personnel.
Design an automated sedimentation tank system, including the sedimentation tank main body, sludge bucket, suction mechanism, detection device and control mechanism. The detection device detects the chemical oxygen demand of the sewage, and the control mechanism controls the start and closing of the suction mechanism based on the detection results, so as to automatically suction the precipitate in the sludge bucket.
Automatic cleaning of sedimentation tank sludge is realized, labor intensity is reduced, labor costs are saved, and the cleanliness of the production site is improved.
Smart Images

Figure CN222804754U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sewage treatment equipment, and in particular to a sedimentation tank. Background Art
[0002] In the wire drawing process of the electronic yarn production process, the generated sewage needs to be treated in a multi-stage sedimentation tank before being discharged. When the impurities in the sewage pass through the multi-stage sedimentation tank, they will continue to settle at the bottom of the multi-stage sedimentation tank; in order to ensure the sewage treatment effect of the multi-stage sedimentation tank, the sludge at the bottom of the multi-stage sedimentation tank needs to be cleaned regularly. Due to the structure of the multi-stage sedimentation tank, the sludge discharge port is relatively low. At present, the sludge treatment at the bottom of the multi-stage sedimentation tank is mainly done by manually opening the sewage valve to discharge the sludge to the ground and then cleaning it. The cleaning process lasts for a long time and consumes a lot of manpower. In addition, the sludge has a strong odor during the cleaning process, which can easily cause discomfort to the cleaning personnel. Summary of the invention
[0003] In order to solve the above technical problems, the present application provides a sedimentation tank that can automatically clean the sediment in the sludge hopper of the sedimentation tank to ensure the use effect of the sedimentation tank body, reduce labor intensity, save labor costs, and improve the cleanliness of the production site.
[0004] The present application provides a sedimentation tank, comprising:
[0005] The main body of the sedimentation tank is used to carry out sedimentation treatment on sewage;
[0006] At least one sludge hopper, arranged at the bottom of the sedimentation tank body, for storing sediment in the sedimentation tank body;
[0007] A suction mechanism, connected to the sludge hopper, for sucking the sediment and discharging the sediment;
[0008] A detection device, used for detecting the chemical oxygen demand of the liquid after the precipitation treatment;
[0009] The control mechanism is arranged on the sedimentation tank body, and the control mechanism is electrically connected to the suction mechanism and the detection device.
[0010] In some embodiments of the present application, the suction mechanism includes:
[0011] at least one axial flow pump, a first end of the axial flow pump being connected to the sludge hopper through a connecting pipe;
[0012] A sewage pipe, one end of which is connected to the second end of the axial flow pump, and the other end of which is used to discharge the sediment.
[0013] In some embodiments of the present application, the sewage pipe includes at least one first sewage sub-pipe, at least one second sewage sub-pipe and a third sewage sub-pipe which are connected in sequence;
[0014] One end of the first sewage sub-pipe is connected to the second sewage sub-pipe, and the other end of the first sewage sub-pipe is connected to the second end of the axial flow pump; the first sewage sub-pipe extends in a horizontal direction;
[0015] The outlet end of the third sewage sub-pipe is located above the sludge hopper, and the third sewage sub-pipe extends in a vertical direction.
[0016] In some embodiments of the present application, the connecting pipeline includes:
[0017] At least one first connecting sub-pipe, at least one of the first connecting sub-pipes is connected to at least one of the sludge hoppers, and the first connecting sub-pipes extends in a horizontal direction;
[0018] a second connecting sub-tube, the second connecting sub-tube being connected to the first connecting sub-tube, the second connecting sub-tube extending in a horizontal direction and being perpendicular to the first connecting sub-tube;
[0019] At least one third connecting sub-tube, at least one of the third connecting sub-tubes is communicated with the first end of at least one of the axial flow pumps, and the third connecting sub-tube extends in a horizontal direction and is perpendicular to the second connecting sub-tube.
[0020] In some embodiments of the present application, the control mechanism includes a controller, and the controller is electrically connected to both the suction mechanism and the detection device.
[0021] In some embodiments of the present application, the control mechanism further includes a time-controlled switch, and the time-controlled switch is electrically connected to the controller.
[0022] In some embodiments of the present application, the control mechanism further includes a signal indicator light, and the signal indicator light is electrically connected to the controller.
[0023] In some embodiments of the present application, the control mechanism includes a display screen, and the display screen is used to display the operating frequency of the suction mechanism.
[0024] In some embodiments of the present application, a sewage inlet pipe is provided at the top of the sedimentation tank body.
[0025] In some embodiments of the present application, a drain pipe is provided on the side wall of the sedimentation tank body, an inlet end of the drain pipe is located above the sludge hopper, and the detection device is arranged close to the drain pipe.
[0026] The technical solution provided by the present application may include the following beneficial effects: the present application performs sedimentation treatment on sewage through a sedimentation tank body, stores the sedimentation treated sediment through a sludge hopper, and detects the chemical oxygen demand of the liquid that has undergone sedimentation treatment through a detection device to obtain sedimentation treatment information of the sewage by the sedimentation tank body; the control mechanism controls the start or shut down of the suction mechanism according to the information detected by the detection device to realize automatic suction of the sediment in the sludge hopper, thereby ensuring the use effect of the sedimentation tank body, reducing labor intensity, saving labor costs, and improving the cleanliness of the production site.
[0027] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
[0029] Figure 1 It is a schematic diagram of the structure of a sedimentation tank according to an exemplary embodiment.
[0030] Figure 2 is a schematic structural diagram of a detection device according to an exemplary embodiment.
[0031] Figure 3 is a schematic structural diagram of a control mechanism according to an exemplary embodiment.
[0032] Reference numerals
[0033] 1. Sedimentation tank body; 2. Sludge hopper; 3. Suction mechanism; 31. Axial flow pump; 311. First end of axial flow pump; 312. Second end of axial flow pump; 32. Connecting pipe; 321. First connecting sub-pipe; 322. Second connecting sub-pipe; 323. Third connecting sub-pipe; 33. Sewage pipe; 331. First sewage sub-pipe; 332. Second sewage sub-pipe; 3321. First sub-section; 3322. Second sub-section; 3323. Third sub-section; 333. Third sewage sub-pipe; 3331. Outlet end; 4. Detection device; 41. Display area; 5. Control mechanism; 51. Time switch; 52. Signal indicator light; 53. Display screen; 6. Sewage inlet pipe; 7. Drain pipe. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present application. It should be noted that, in the absence of conflict, the embodiments in the present application and the features in the embodiments can be arbitrarily combined with each other.
[0035] The present application provides a sedimentation tank, including a sedimentation tank body, at least one sludge hopper, a suction mechanism, a detection device and a control mechanism. The sedimentation tank body is used to perform sedimentation treatment on sewage. At least one sludge hopper is arranged at the bottom of the sedimentation tank body, and is used to store sediment in the sedimentation tank body. The suction mechanism is connected to the sludge hopper, and is used to suck the sediment and discharge the sediment. The detection device is used to detect the chemical oxygen demand of the liquid after the sedimentation treatment. The control mechanism is arranged on the sedimentation tank body, and the control mechanism is electrically connected to the suction mechanism and the detection device. The chemical oxygen demand of the liquid after the sedimentation treatment is detected by the detection device to obtain the sedimentation treatment information of the sewage by the sedimentation tank body. The control mechanism controls the start or shut down of the suction mechanism according to the information detected by the detection device, so as to realize the automatic suction of the sediment in the sludge hopper, thereby ensuring the use effect of the sedimentation tank body, reducing labor intensity, saving labor costs, and improving the cleanliness of the production site.
[0036] Some specific implementation modes described below are intended to facilitate those skilled in the art to understand the present embodiment, and the present embodiment is not limited to some specific implementation modes described below.
[0037] like Figure 1-Figure 2 As shown, an exemplary embodiment of the present application provides a sedimentation tank, including a sedimentation tank body 1, at least one sludge hopper 2, a suction mechanism 3, a detection device 4 and a control mechanism 5; the sedimentation tank body 1 is used to perform sedimentation treatment on sewage, and at least one sludge hopper 2 is arranged at the bottom of the sedimentation tank body 1, for storing the sediment in the sedimentation tank body 1; the suction mechanism 3 is connected to the sludge hopper 2, for sucking the sediment and discharging the sediment; the detection device 4 is used to detect the chemical oxygen demand of the liquid after the sedimentation treatment; the control mechanism 5 is arranged on the sedimentation tank body 1, and the control mechanism 5 is electrically connected to the suction mechanism 3 and the detection device 4.
[0038] In this embodiment, after the sewage enters the sedimentation tank body 1, after multi-stage sedimentation treatment, the upper layer of liquid after the sedimentation treatment is discharged, and the lower layer of sediment is left in the sludge hopper 2; at the same time, the chemical oxygen demand (COD) of the liquid after the sedimentation treatment can be detected by the detection device 4. When the detection device 4 detects that the COD value of the liquid exceeds the COD setting value, it indicates that the sedimentation effect of the sedimentation tank has decreased, and more sediment has been stored in the sludge hopper 2; the detection device 4 transmits the detection information to the control mechanism 5, and the control mechanism 5 controls the suction mechanism 3 to start, so as to suck the sediment in the sludge hopper 2 and discharge the sediment. When the detection device 4 detects that the COD value of the liquid after the sedimentation treatment does not exceed the COD setting value, it indicates that the sedimentation effect of the sedimentation tank is good, and less sediment is stored in the sludge hopper 2; the detection device 4 transmits the detection information to the control mechanism 5, and the control mechanism 5 controls the suction mechanism 3 to close to stop the suction of the sediment in the sludge hopper 2. The present application can realize automatic suction of the sediment in the sludge hopper 2 through the cooperation of the detection device 4, the control mechanism 5 and the suction mechanism 3 to ensure the use effect of the sedimentation tank body, reduce labor intensity, save labor costs, and improve the cleanliness of the production site, and has strong practicality and economy.
[0039] The number of the sludge hoppers 2 is not limited, and can be one, two, etc. Figure 1 As shown, there are two sludge hoppers 2. The detection device 4 may be a COD detector, including a body and a display area 41 disposed on the body, the body is used to detect the COD value of the liquid after the sedimentation treatment, and the display area is used to display the detected COD value.
[0040] In one embodiment, the suction mechanism 3 includes at least one axial flow pump 31 and a sewage pipe 33; the first end 311 of the axial flow pump is connected to the sludge hopper 2 through a connecting pipe 32; one end of the sewage pipe 33 is connected to the second end 312 of the axial flow pump, and the other end of the sewage pipe 33 is used to discharge sediment.
[0041] In this embodiment, the suction force generated by the operation of the axial flow pump 31 transfers the sediment in the sludge hopper 2 to the sewage pipe 33 through the connecting pipe 32 for discharge. Among them, the axial flow pump 31 corresponds to the sludge hopper 2 one by one, for example, Figure 1As shown, there are two sludge hoppers 2, and two axial flow pumps 31 are also set; when cleaning the sludge hopper 2, one of the axial flow pumps 31 can be used as a standby, and only one axial flow pump 31 can be started to discharge the sediment in the sludge hopper 2; two axial flow pumps 31 can also be started at the same time to speed up the suction speed of the sediment in the sludge hopper 2. It can be understood that the axial flow pumps 31 may not correspond to the sludge hoppers 2 one by one, for example, there are two sludge hoppers 2, and one axial flow pump 31 is set, and the two sludge hoppers 2 are connected to one axial flow pump 31 through the connecting pipe 32, and the sediment in the two sludge hoppers 2 is transferred to the sewage pipe 33 through the connecting pipe 32 for discharge through the suction force generated by the operation of one axial flow pump 31.
[0042] In one embodiment, the sewage pipe 33 includes at least one first sewage sub-pipe 331, at least one second sewage sub-pipe 332 and a third sewage sub-pipe 333 which are connected in sequence; one end of the first sewage sub-pipe 331 is connected to the second sewage sub-pipe 332, and the other end of the first sewage sub-pipe 331 is connected to the second end 312 of the axial flow pump; the first sewage sub-pipe 331 extends in a horizontal direction; the outlet end 3331 of the third sewage sub-pipe 333 is located above the sludge hopper 2, and the third sewage sub-pipe 333 extends in a vertical direction.
[0043] In this embodiment, the first sewage sub-pipe 331 extends in the horizontal direction to facilitate the discharge of the sediment in the sludge hopper 2; the discharge path of the sediment is adjusted by setting the second sewage sub-pipe 332, so that the sediment is discharged through the third sewage sub-pipe 333 extending in the vertical direction, and the outlet end 3331 of the third sewage sub-pipe is located above the sludge hopper 2, and the sediment collection container can be directly placed under the third sewage sub-pipe 333 or directly connected to the outlet end 3331 of the third sewage sub-pipe, so that the operator can transfer the discharged sediment, reducing the labor intensity. Among them, the number of second sewage sub-pipes 332 can be set according to demand, and can be one, two, etc. For example, Figure 1 As shown, there are three second sewage sub-pipes 332, including a first sub-segment 3321, a second sub-segment 3322, and a third sub-segment 3323 which are connected in sequence. The first sub-segment 3321 extends in the horizontal direction and one end of which is connected to the end of the first sewage sub-pipe 331 away from the axial flow pump 31. The second sub-segment 3322 extends in the vertical direction and one end of which is connected to the first sub-segment 3321. The third sub-segment 3323 extends in the horizontal direction and one end of which is connected to the second sub-segment 3322. The other end of the third sub-segment 3323 is connected to the third sewage sub-pipe 333. Among them, the first sewage sub-pipe 331 corresponds to the axial flow pump 31 one by one, for example, Figure 1 As shown, two sludge hoppers 2 and two axial flow pumps 31 are provided, and two first sewage discharge sub-pipes 331 are also provided, and the two first sewage discharge sub-pipes 331 are respectively connected to the first sub-section 3321 .
[0044] In one embodiment, the connecting pipe 32 includes at least one first connecting sub-tube 321, a second connecting sub-tube 322 and at least one third connecting sub-tube 323. At least one first connecting sub-tube 321 is connected to at least one sludge hopper 2, and the first connecting sub-tube 321 extends in a horizontal direction; the second connecting sub-tube 322 is connected to the first connecting sub-tube 321, and the second connecting sub-tube 322 extends in a horizontal direction and is perpendicular to the first connecting sub-tube 321; at least one third connecting sub-tube 323 is connected to the first end 311 of at least one axial flow pump, and the third connecting sub-tube 323 extends in a horizontal direction and is perpendicular to the second connecting sub-tube 322.
[0045] In this embodiment, the cooperation of the first connecting sub-tube 321, the second connecting sub-tube 322, and the third connecting sub-tube 323 can facilitate the axial flow pump 31 to suck the sediment in the sludge hopper 2. Among them, the first connecting sub-tube 321 corresponds to the sludge hopper 2 one by one, and the third connecting sub-tube 323 corresponds to the axial flow pump 31 one by one. Figure 1 As shown, the number of the sludge hopper 2, the first connecting sub-pipe 321, the third connecting sub-pipe 323, and the axial flow pump 31 are all set to two, and the two third connecting sub-pipes 323 are both connected to the second connecting sub-pipe 322; and the third connecting sub-pipe 323 is parallel to the first sewage discharge sub-pipe 331.
[0046] In one embodiment, the control mechanism 5 includes a controller, and the controller is electrically connected to both the suction mechanism 3 and the detection device 4 .
[0047] In this embodiment, according to the information detected by the detection device 4, the controller can control the start and stop of the suction mechanism 3 to realize the automatic suction of the sediment in the sedimentation tank sludge hopper 2. The controller can be set on the sedimentation tank body to adjust the operating frequency and operating time of the variable frequency motor of the axial flow pump 31.
[0048] In one embodiment, if Figure 3 As shown, the control mechanism 5 further includes a time-controlled switch 51, and the time-controlled switch 51 is electrically connected to the controller.
[0049] In this embodiment, the controller controls the start time of the axial flow pump 31 through the time switch 51, and cuts off the power supply of the motor of the axial flow pump 31 after the axial flow pump 31 runs for a set time, so as to realize the control of starting and shutting down the axial flow pump 31. Among them, the operation time of the motor of the axial flow pump 31 can be set in advance through the time switch 51 according to the capacity of the sludge hopper 2 and the suction efficiency of the axial flow pump 31; when the axial flow pump 31 is started, the time switch 51 automatically starts the countdown, and after the set time is reached, the time switch 51 cuts off the power supply of the motor of the axial flow pump 31, so that the axial flow pump 31 stops running, and the cleaning work of the sludge hopper 2 is completed.
[0050] In one embodiment, the control mechanism 5 further includes a signal indicator light 52 , and the signal indicator light 52 is electrically connected to the controller.
[0051] In this embodiment, the operating status of the sedimentation tank can be displayed by the signal indicator light 52, so that the operator can grasp the operating status of the sedimentation tank in real time.
[0052] In one embodiment, the control mechanism 5 includes a display screen 53 , and the display screen 53 is used to display the operating frequency of the suction mechanism 3 .
[0053] In this embodiment, the display screen 53 can display the operating frequency of the axial flow pump 31 of the suction mechanism 3, so that the operator can grasp the operating status of the sedimentation tank in real time.
[0054] In one embodiment, a sewage inlet pipe 6 is provided at the top of the sedimentation tank body 1 .
[0055] In this embodiment, the sewage to be treated enters the sedimentation tank body 1 through the sewage inlet pipe 6 so as to perform sedimentation treatment on the sewage.
[0056] In one embodiment, a drainage pipe 7 is disposed on the side wall of the sedimentation tank body 1 , an inlet end of the drainage pipe 7 is located above the sludge hopper 2 , and the detection device 4 is disposed close to the drainage pipe 7 .
[0057] In this embodiment, the drain pipe 7 is used to discharge the liquid after the sedimentation treatment, and the detection device 4 is arranged close to the drain pipe 7 so that the detection device 4 can detect the COD value of the liquid flowing to the drain pipe 7.
[0058] Those skilled in the art will readily appreciate other embodiments of the present application after considering the specification and practicing the embodiments disclosed herein. The present application is intended to cover any modification, use or adaptation of the present application, which follows the general principles of the present application and includes common knowledge or customary techniques in the art that are not disclosed in the present application. The specification and embodiments are intended to be exemplary only, and the true scope and spirit of the present application are indicated by the claims of the present application.
[0059] It should be understood that the present application is not limited to the precise structures that have been described above and shown in the drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present application is limited only by the appended claims.
Claims
1. A sedimentation tank, characterized in that: include: The main body of the sedimentation tank is used to carry out sedimentation treatment on sewage; At least one sludge hopper, arranged at the bottom of the sedimentation tank body, for storing sediment in the sedimentation tank body; A suction mechanism, connected to the sludge hopper, for sucking the sediment and discharging the sediment; A detection device, used for detecting the chemical oxygen demand of the liquid after the precipitation treatment; The control mechanism is arranged on the sedimentation tank body, and the control mechanism is electrically connected to the suction mechanism and the detection device.
2. The sedimentation tank according to claim 1, characterized in that: The suction mechanism comprises: at least one axial flow pump, a first end of the axial flow pump being connected to the sludge hopper through a connecting pipe; A sewage pipe, one end of which is connected to the second end of the axial flow pump, and the other end of which is used to discharge the sediment.
3. The sedimentation tank according to claim 2, characterized in that: The sewage pipe comprises at least one first sewage sub-pipe, at least one second sewage sub-pipe and a third sewage sub-pipe which are connected in sequence; One end of the first sewage sub-pipe is connected to the second sewage sub-pipe, and the other end of the first sewage sub-pipe is connected to the second end of the axial flow pump; the first sewage sub-pipe extends in a horizontal direction; The outlet end of the third sewage sub-pipe is located above the sludge hopper, and the third sewage sub-pipe extends in a vertical direction.
4. The sedimentation tank according to claim 2, characterized in that: The connecting pipeline comprises: At least one first connecting sub-pipe, at least one of the first connecting sub-pipes is connected to at least one of the sludge hoppers, and the first connecting sub-pipes extends in a horizontal direction; a second connecting sub-tube, the second connecting sub-tube being connected to the first connecting sub-tube, the second connecting sub-tube extending in a horizontal direction and being perpendicular to the first connecting sub-tube; At least one third connecting sub-tube, at least one of the third connecting sub-tubes is communicated with the first end of at least one of the axial flow pumps, and the third connecting sub-tube extends in a horizontal direction and is perpendicular to the second connecting sub-tube.
5. The sedimentation tank according to claim 1, characterized in that: The control mechanism comprises a controller, and the controller is electrically connected to both the suction mechanism and the detection device.
6. The sedimentation tank according to claim 5, characterized in that: The control mechanism further comprises a time-controlled switch, and the time-controlled switch is electrically connected to the controller.
7. The sedimentation tank according to claim 5, characterized in that: The control mechanism further comprises a signal indicator light, and the signal indicator light is electrically connected to the controller.
8. The sedimentation tank according to claim 1, characterized in that: The control mechanism comprises a display screen, and the display screen is used to display the operating frequency of the suction mechanism.
9. The sedimentation tank according to claim 1, characterized in that: A sewage inlet pipe is arranged at the top of the sedimentation tank body.
10. The sedimentation tank according to claim 1, characterized in that: A drainage pipe is arranged on the side wall of the sedimentation tank body, the inlet end of the drainage pipe is located above the sludge hopper, and the detection device is arranged close to the drainage pipe.