Diaphragm filtering device for oil residue separation
By designing the oil residue separation membrane filter device, the cooperation of the water pump and linear motor can achieve efficient flushing of the filter plate, solving the problem of blockage caused by oil residue residue residue, and improving filtration efficiency and oil quality.
Patent Information
- Application Number
- CN202421550416.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-02
AI Technical Summary
After the existing diaphragm filter is filtered, the oil cake remains in the diaphragm plate and the oil residue particles remain in the filter screen, resulting in the problem of clogging the mesh holes of the filter screen.
An oil residue separation membrane filter device is designed. By setting up a water pump to connect the first filter box and the outlet pipe, the filter plate is flushed. The linear motor cooperates with the slider to move the outlet pipe back and forth, improving the flushing effect. At the same time, the metal corrugated pipe connects the nozzle and the outlet pipe to disperse the water flow and improve the flush uniformity.
It effectively reduces the situation where oil residue remains in the filter plate and causes clogging, and improves the efficiency of the filter device and the quality of the oil.
Smart Images

Figure CN222804772U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of filtering, in particular to an oil residue separation membrane filtering device. Background Art
[0002] Tea oil is a kind of vegetable oil made from camellia seeds. The production process includes seed selection, pressing, refining, filtering and other steps. Oil residue filtration is mainly used to improve the purity and quality of the oil.
[0003] In the existing tea oil production, when filtering the oil residue, a diaphragm filter is usually used for filtration. The raw material is introduced into the diaphragm filter, and pressure is applied to the diaphragm plate to squeeze out the oil in the raw material, and the oil is discharged and collected from the oil pipe, and the remaining oil cake is removed from the diaphragm plate. During long-term use and observation, it was found that after filtration by the existing diaphragm filter, the squeezed oil cake will remain in the diaphragm plate. There is a problem that when the oil cake is cleaned from the diaphragm plate, some oil residue particles will remain in the filter screen of the diaphragm plate, causing clogging of the mesh of the filter screen.
[0004] To this end, the utility model provides an oil residue separation membrane filtering device. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one problem raised in the background technology, an oil-residue separation membrane filtering device is proposed.
[0006] The technical solution adopted by the utility model to solve its technical problems is: an oil-residue separation diaphragm filter device described in the utility model comprises a pair of fixed rods; a plurality of fixed legs are fixedly connected to the bottom of the fixed rods; a material box is fixedly connected to the top of the fixed rods; a feed pipe is connected to the side wall of the material box; a pair of first oil outlet pipes are connected to the side wall of the material box; a plurality of filter plates are slidably connected to a side wall of the material box away from the feed pipe; a first fixed plate is fixedly connected to the top of the fixed rods; a hydraulic cylinder is fixedly connected to the side wall of the first fixed plate; a pressure plate is fixedly connected to the end of the hydraulic cylinder; the pressure plate is fixedly connected to the filter plate; the material box and the top of the first fixed plate are both fixedly connected to a first connecting rod; the end of the first connecting rod is fixedly connected to a linear motor; the linear motor The output end is fixedly connected with a water outlet pipe; the material box and the top of the first fixed plate are both fixedly connected with a second connecting rod; the side wall of the second connecting rod is fixedly connected with a sliding rod; the middle part of the sliding rod is slidably connected with a sliding block; the end of the water outlet pipe is fixedly connected to the side wall of the sliding block; the top of the material box is fixedly connected with a water pump; the side wall of the material box is fixedly connected with a first filter box; the first filter box is connected with the water pump; the water pump is connected with the water outlet pipe; in this step, a water pump is provided to connect the first filter box and the water outlet pipe, so that the filter plate can be rinsed after use to wash away the oil residue particles remaining in the filter plate, and at the same time, the linear motor cooperates with the sliding block to make the water outlet pipe move back and forth, which can improve the flushing effect of the filter plate to reduce the blockage caused by the oil residue remaining in the filter plate.
[0007] Preferably, a plurality of metal bellows are connected to the bottom of the water outlet pipe; a nozzle is fixedly connected to the end of the metal bellows; in this step, by arranging a metal bellows to connect the nozzle and the water outlet pipe, the water flow can be dispersed to increase the spraying range of the water flow, so as to improve the uniformity of flushing the filter plate. At the same time, the metal bellows drives the nozzle to change the spraying direction to adapt to the area with dense oil residue residue on the filter plate, so as to improve the flushing effect.
[0008] Preferably, a conveyor belt is fixedly connected to the inner wall of the fixed leg; a lower hopper is fixedly connected to the end of the conveyor belt; this step facilitates the collection of oil residue after extrusion by arranging a conveyor belt to connect the lower hopper, reduces the inconvenience of placing the collection equipment from the bottom of the fixed rod, and improves the convenience of collection.
[0009] Preferably, a second fixed plate is fixedly connected to the end of the conveyor belt; the second fixed plate is arranged away from the lower hopper; a scraper is fixedly connected to the side wall of the second fixed plate; in this step, by arranging the second fixed plate and the scraper, the surface of the conveyor belt can be scraped to reduce the situation where the conveyor belt is dirty due to the oil residue remaining on the surface of the conveyor belt when conveying oil residue.
[0010] Preferably, the side wall of the fixed leg is fixedly connected with a collecting groove; a pull-out box is placed in the collecting groove; the pull-out box is slidably matched with the collecting groove; this step can collect the oil residue scraped from the surface of the conveyor belt by setting the collecting groove and the pull-out box, thereby reducing the situation where the oil residue is scattered and causes dirt.
[0011] Preferably, the end of the first oil outlet pipe is connected to a second filter box; the side wall of the second filter box is connected to a second oil outlet pipe; in this step, by setting a second filter box to connect the first oil outlet pipe and the second oil outlet pipe, the discharged oil can be filtered twice to reduce the residual oil residue in the oil and improve the quality of the oil.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. The oil-residue separation membrane filter device described in the utility model can be used to rinse the filter plate after use by connecting the first filter box and the water outlet pipe through the arrangement of a water pump, so as to wash away the oil-residue particles remaining in the filter plate. At the same time, the linear motor cooperates with the slider to make the water outlet pipe move back and forth, which can improve the flushing effect of the filter plate and reduce the blockage caused by the oil-residue remaining in the filter plate.
[0014] 2. The oil-residue separation membrane filter device described in the utility model can disperse the water flow and increase the spraying range of the water flow by setting a metal bellows to connect the nozzle and the water outlet pipe, so as to improve the uniformity of flushing the filter plate. At the same time, the metal bellows drives the nozzle to change the spraying direction to adapt to the area with dense oil residue residue on the filter plate, so as to improve the flushing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model will be further described below in conjunction with the accompanying drawings.
[0016] Figure 1 It is a stereogram in the utility model;
[0017] Figure 2 It is a schematic diagram of the water pump structure in the utility model;
[0018] Figure 3 It is a schematic diagram of the scraper structure in the utility model;
[0019] Figure 4 It is a schematic diagram of the nozzle structure in the utility model;
[0020] Figure 5 It is a schematic diagram of the cooperation structure of the scraper and the collecting trough in the utility model;
[0021] Legend:
[0022] 1. Fixed rod; 11. Fixed leg; 12. Material box; 13. Feed pipe; 14. First oil outlet pipe; 15. Filter plate; 16. First fixed plate; 17. Hydraulic cylinder; 18. Press plate; 19. First connecting rod; 110. Linear motor; 111. Water outlet pipe; 112. Second connecting rod; 113. Sliding rod; 114. Sliding block; 115. Water pump; 116. First filter box; 2. Metal bellows; 21. Nozzle; 3. Conveyor belt; 31. Lower hopper; 4. Second fixed plate; 41. Scraper; 5. Collecting trough; 51. Pull-out box; 6. Second filter box; 61. Second oil outlet pipe; 7. Rubber pad. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Specific examples are given below.
[0025] like Figures 1 to 4As shown, an oil-residue separation membrane filter device according to an embodiment of the utility model comprises a pair of fixed rods 1; a plurality of fixed legs 11 are fixedly connected to the bottom of the fixed rods 1; a material box 12 is fixedly connected to the top of the fixed rods 1; a feed pipe 13 is connected to the side wall of the material box 12; a pair of first oil outlet pipes 14 are connected to the side wall of the material box 12; a plurality of filter plates 15 are slidably connected to a side wall of the material box 12 away from the feed pipe 13; a first fixed plate 16 is fixedly connected to the top of the fixed rods 1; a hydraulic cylinder 17 is fixedly connected to the side wall of the first fixed plate 16; a pressure plate 18 is fixedly connected to the end of the hydraulic cylinder 17; the pressure plate 18 is fixedly connected to the filter plate 15 The material box 12 and the top of the first fixed plate 16 are both fixedly connected with a first connecting rod 19; the end of the first connecting rod 19 is fixedly connected with a linear motor 110; the output end of the linear motor 110 is fixedly connected with a water outlet pipe 111; the material box 12 and the top of the first fixed plate 16 are both fixedly connected with a second connecting rod 112; the side wall of the second connecting rod 112 is fixedly connected with a sliding rod 113; the middle of the sliding rod 113 is slidably connected with a sliding block 114; the end of the water outlet pipe 111 is fixedly connected with the side wall of the sliding block 114; the top of the material box 12 is fixedly connected with a water pump 115; the side wall of the material box 12 is fixedly connected with a first filter box 116; the first The filter box 116 is connected to the water pump 115; the water pump 115 is connected to the water outlet pipe 111; when working, when filtering in the tea oil production process, the raw material is introduced into the filter plate 15 from the feed pipe 13, and then the hydraulic cylinder 17 is started to drive the pressure plate 18 to apply pressure to the filter plate 15. Under continuous pressure, the filter plate 15 will move toward the material box 12. At this time, the oil in the raw material will be discharged from the first oil outlet pipe 14, and the remaining oil residue will remain in the filter plate 15. Then the hydraulic cylinder 17 is contracted to drive the filter plate 15 to reset, and then the oil residue remaining in the filter plate 15 is cleaned up. At this time, the external water source is connected to the first fixed plate 16, and the water pump 1 is started. 15 draws water from the first filter box 116, and then sprays it onto the filter plate 15 through the water outlet pipe 111. At the same time, the linear motor 110 can be started to reciprocate and drive the water outlet pipe 111 to move, so that the filter plate 15 can be rinsed from the top. In this step, a water pump 115 is set to connect the first filter box 116 and the water outlet pipe 111, so that the filter plate 15 can be rinsed after use, and the oil residue particles remaining in the filter plate 15 can be rinsed away. At the same time, the linear motor 110 cooperates with the slider 114 to make the water outlet pipe 111 reciprocate, which can improve the flushing effect of the filter plate 15 and reduce the blockage caused by the oil residue remaining in the filter plate 15.
[0026] like Figure 4As shown, the bottom of the water outlet pipe 111 is connected to a plurality of metal bellows 2; the end of the metal bellows 2 is fixedly connected to a nozzle 21; during operation, when water flows out of the water outlet pipe 111, it will pass through the metal bellows 2, and then enter the nozzle 21 to be sprayed onto the filter plate 15. At this time, the nozzle 21 can disperse the water flow to increase the spraying range of the water. At the same time, the bendable design of the metal bellows 2 can change the spraying direction of the nozzle 21, and can be used for targeted flushing of areas with more residual oil residue. In this step, by setting a metal bellows 2 to connect the nozzle 21 and the water outlet pipe 111, the water flow can be dispersed to increase the spraying range of the water flow, so as to improve the uniformity of flushing the filter plate 15. At the same time, the metal bellows 2 drives the nozzle 21 to change the spraying direction to adapt to the area with dense residual oil residue on the filter plate 15, so as to improve the flushing effect.
[0027] like Figure 1 As shown, the inner wall of the fixed leg 11 is fixedly connected to a conveyor belt 3; the end of the conveyor belt 3 is fixedly connected to a lower hopper 31; during operation, when the oil residue after extrusion is cleaned from between the filter plates 15, it will fall to the surface of the conveyor belt 3 below, and then the conveyor belt 3 can be started to transport the fallen oil residue to the lower hopper 31, and then a collecting device can be used to collect the oil residue from under the lower hopper 31 and then transport it away. In this step, the conveyor belt 3 is connected to the lower hopper 31 to facilitate the collection of the oil residue after extrusion, thereby reducing the inconvenience of placing the collecting device from the bottom of the fixed rod 1, so as to improve the convenience during collection.
[0028] like Figure 1 and Figure 3 As shown, the end of the conveyor belt 3 is fixedly connected to a second fixed plate 4; the second fixed plate 4 is arranged away from the lower hopper 31; the side wall of the second fixed plate 4 is fixedly connected to a scraper 41; during operation, when the conveyor belt 3 rotates, the scraper 41 will contact the surface of the conveyor belt 3, and the surface of the conveyor belt 3 can be scraped at this time. In this step, by setting the second fixed plate 4 and the scraper 41, the surface of the conveyor belt 3 can be scraped to reduce the situation where the conveyor belt 3 is dirty due to the oil residue remaining on the surface of the conveyor belt 3 when the conveyor belt 3 is conveying oil residue.
[0029] like Figure 1 As shown, the side wall of the fixed leg 11 is fixedly connected with a collecting groove 5; a pull-out box 51 is placed in the collecting groove 5; the pull-out box 51 is slidably matched with the collecting groove 5; during operation, the oil residue remaining on the surface of the conveyor belt 3 is scraped off by the scraper 41, and then falls into the pull-out box 51 below and is collected. When the collection is completed, the pull-out box 51 is pulled out from the collecting groove 5, and the collected oil residue is taken out and then put back into the collecting groove 5. In this step, by setting the collecting groove 5 and the pull-out box 51, the oil residue scraped off the surface of the conveyor belt 3 can be collected, thereby reducing the situation where the oil residue is scattered and causes dirt.
[0030] like Figure 1As shown, the end of the first oil outlet pipe 14 is connected to the second filter box 6; the side wall of the second filter box 6 is connected to the second oil outlet pipe 61; during operation, when the filtered oil is discharged from the first oil outlet pipe 14, it will enter the second filter box 6. At this time, the filter placed in the second filter box 6 can perform secondary filtering on the oil, and then discharge it from the second oil outlet pipe 61 into the container. In this step, by setting the second filter box 6 to connect the first oil outlet pipe 14 and the second oil outlet pipe 61, the discharged oil can be secondary filtered to reduce the residual oil residue in the oil and improve the quality of the oil.
[0031] like Figure 3 As shown, the side wall of the scraper 41 is fixedly connected with a rubber pad 7; during operation, when the scraper 41 scrapes the surface of the conveyor belt 3, the rubber pad 7 will contact the surface of the conveyor belt 3. In this step, by arranging the rubber pad 7 to connect the scraper 41, the wear of the scraper 41 when scraping the surface of the conveyor belt 3 can be reduced, thereby playing a protective role.
[0032] Working principle: When filtering in the tea oil production process, the raw material is introduced into the filter plate 15 from the feed pipe 13, and then the hydraulic cylinder 17 is started to drive the pressure plate 18 to apply pressure to the filter plate 15. Under continuous pressure, the filter plate 15 will move toward the material box 12. At this time, the oil in the raw material will be discharged from the first oil outlet pipe 14, and the remaining oil residue will remain in the filter plate 15. Then the hydraulic cylinder 17 is contracted to drive the filter plate 15 to reset, and then the oil residue remaining in the filter plate 15 is cleaned up. At this time, the external water source is connected to the first fixed Plate 16, start the water pump 115 to pump water from the first filter box 116, and then spray it onto the filter plate 15 through the outlet pipe 111. At the same time, the linear motor 110 can be started to reciprocate and drive the outlet pipe 111 to move, so that the filter plate 15 can be flushed from the top. When the water flows out of the outlet pipe 111, it will pass through the metal bellows 2, and then enter the nozzle 21 to spray onto the filter plate 15. At this time, the nozzle 21 can disperse the water flow to increase the spraying range of the water. At the same time, the bendable design of the metal bellows 2 can change the nozzle. The spraying direction of 21 can be used to wash the area with more residual oil residue in a targeted manner. When the squeezed oil residue is cleaned from between the filter plates 15, it will fall to the surface of the conveyor belt 3 below. At this time, the conveyor belt 3 can be started to transport the fallen oil residue to the lower hopper 31, and then the collection device can be used to collect the oil residue from the bottom of the lower hopper 31 and then transport it away. When the conveyor belt 3 rotates, the scraper 41 will contact the surface of the conveyor belt 3. At this time, the surface of the conveyor belt 3 can be scraped and swept, and the residual oil residue attached to the surface of the conveyor belt 3 is scraped by the scraper 4 After being scraped, the oil will fall into the drawer box 51 below and be collected. After the collection is completed, the drawer box 51 is pulled out from the collection tank 5, and the collected oil residue is taken out and put back into the collection tank 5. When the filtered oil is discharged from the first oil outlet pipe 14, it will enter the second filter box 6. At this time, the filter screen placed in the second filter box 6 can filter the oil for the second time, and then it will be discharged from the second oil outlet pipe 61 into the container. When the scraper 41 scrapes the surface of the conveyor belt 3, the rubber pad 7 will contact the surface of the conveyor belt 3.
[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An oil residue separation membrane filter device, comprising a pair of fixing rods (1); characterized in that: The bottom of the fixing rod (1) is fixedly connected to a plurality of fixing legs (11); the top of the fixing rod (1) is fixedly connected to a material box (12); the side wall of the material box (12) is connected to a feed pipe (13); the side wall of the material box (12) is connected to a pair of first oil outlet pipes (14); a side wall of the material box (12) away from the feed pipe (13) is slidably connected to a plurality of filter plates (15); the top of the fixing rod (1) is fixedly connected to a first fixing plate (16); the side wall of the first fixing plate (16) is fixedly connected to a hydraulic cylinder (17); the end of the hydraulic cylinder (17) is fixedly connected to a pressure plate (18); the pressure plate (18) is fixedly connected to the filter plate (15); the tops of the material box (12) and the first fixing plate (16) are both fixedly connected to a first connecting rod (19); A linear motor (110) is fixedly connected to the end of a connecting rod (19); a water outlet pipe (111) is fixedly connected to the output end of the linear motor (110); a second connecting rod (112) is fixedly connected to the top of the material box (12) and the first fixed plate (16); a sliding rod (113) is fixedly connected to the side wall of the second connecting rod (112); a sliding block (114) is slidably connected to the middle of the sliding rod (113); the end of the water outlet pipe (111) is fixedly connected to the side wall of the sliding block (114); a water pump (115) is fixedly connected to the top of the material box (12); a first filter box (116) is fixedly connected to the side wall of the material box (12); the first filter box (116) is connected to the water pump (115); and the water pump (115) is connected to the water outlet pipe (111).
2. The oil-residue separation membrane filtration device according to claim 1, characterized in that: The bottom of the water outlet pipe (111) is connected to a plurality of metal bellows (2); the end of the metal bellows (2) is fixedly connected to a spray head (21).
3. The oil-residue separation membrane filtration device according to claim 2, characterized in that: A conveyor belt (3) is fixedly connected to the inner side wall of the fixed leg (11); and a lower hopper (31) is fixedly connected to the end of the conveyor belt (3).
4. The oil-residue separation membrane filtration device according to claim 3, characterized in that: The end of the conveyor belt (3) is fixedly connected to a second fixed plate (4); the second fixed plate (4) is arranged away from the lower hopper (31); and a scraper (41) is fixedly connected to the side wall of the second fixed plate (4).
5. The oil-residue separation membrane filtration device according to claim 4, characterized in that: The side wall of the fixed leg (11) is fixedly connected with a collecting groove (5); a pull-out box (51) is placed in the collecting groove (5); and the pull-out box (51) is slidably matched with the collecting groove (5).
6. The oil-residue separation membrane filtration device according to claim 5, characterized in that: The end of the first oil outlet pipe (14) is connected to a second filter box (6); and the side wall of the second filter box (6) is connected to a second oil outlet pipe (61).