Single capsule trimming and cutting device
By designing a capsule monomer trimming and cutting device including a feeding plate and a cutting mechanism, the problem of easy loading of capsule monomer cutting devices in the prior art is solved, and efficient and accurate cutting of capsule monomers is achieved, and the process of first threshing and centralized collection and then cutting is improved, which is cost-effective and cost-effective.
Patent Information
- Application Number
- CN202421403199.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The arrangement and feeding mechanism of the existing capsule monomer cutting device is prone to inaccurate clamping and blanking, and is not suitable for the process of threshing and centralized collection before cutting, resulting in low cost-effectiveness of the equipment.
A capsule monomer trimming and cutting device including a feed plate, a feed plate driving mechanism, a bottom plate, a thimble mechanism and a cutting mechanism is designed. The alternating alignment of vertical through holes is achieved through the transverse linear slip of the feed plate, and the quantitative and directional cutting of the capsule monomer is achieved by combining clamping and cutting of the chuck.
It realizes efficient and accurate cutting of capsule monomers, avoids the problem of inaccurate caliper and blanking, and adapts to the process of threshing and centralized collection before cutting, which improves the cost-effectiveness of the equipment.
Smart Images

Figure CN222807164U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of capsule manufacturing, in particular to a capsule monomer cutting device. Background Art
[0002] A hollow capsule is a container formed by two capsule monomers butted together to form a closed inner cavity. The capsule monomer is a cylindrical body with one end open and the other end closed by an arc surface. It is formed by dipping a cylindrical mold into a glue solution and then taking it out and coating it with the glue solution to solidify it. After forming, it is threshed from the mold to form a capsule monomer with an inner cavity. The length of the formed capsule monomer blank is not uniform, and the end of the open end is not flush. The open end needs to be cut and trimmed to a fixed length to make the capsule monomer standard and flush. Most of the existing capsule cutting machines are single-process equipment, which collects the formed and threshed capsule monomers and puts them into the hopper uniformly. The arranging feeding mechanism receives the capsule monomers from the hopper and feeds them to the cutting mechanism in a quantitative and directional manner. The cutting mechanism sets a groove on the outer wall of the drum to receive the capsule monomer blanks with the center line in a horizontal direction. The outer wall of the drum is provided with a movable top shaft inserted into the capsule cavity to support the capsule, and cooperates with the disc cutting knife to achieve cutting; the arranging feeding mechanism uses a vertical hole (notch) on the outer edge of the disc to receive the vertical drop of the center line of the capsule monomer in the hopper, and then cooperates with the baffle plate to realize the dumping of the capsule monomer from the vertical direction to the horizontal direction, corresponding to the horizontal capsule monomer received by the drum, and realizes the cyclic arrangement and feeding through the rotation of the disc. Such an arranging feeding mechanism is prone to problems of material jamming and inaccurate drop during the process of discharging, feeding and dropping, and the structure is relatively complex.
[0003] The fully automatic production line on the market uses the threshing device to clamp the threshing device and then directly feed the material into the chuck clamping hole of the cutting device for cutting. It is not suitable for the process of threshing and collecting first and then cutting. The fully automatic production line equipment is expensive and the production efficiency is not high, making the equipment cost-effective. Utility Model Content
[0004] The utility model aims to solve the problems of easy material jamming in the arrangement and feeding of the existing capsule monomer cutting device and how to adapt to the new cutting method, and to provide a capsule monomer trimming and cutting device which is suitable for threshing and centralized collection before cutting and has a simple structure and a chuck clamping single-machine cutting.
[0005] To this end, the utility model adopts the following technical scheme: a capsule monomer trimming and cutting device, the trimming and cutting device includes a frame and a hopper mechanism installed on the frame, an arranging feeding mechanism, and a cutting mechanism. A drop-out port for the capsule monomer blank to fall out is arranged at the bottom of the hopper mechanism, and the characteristic is that the arranging feeding mechanism includes a feeding plate, a feeding plate driving mechanism, a bottom plate, an ejector mechanism and an ejector lifting driving mechanism; a plurality of vertical through holes with a diameter not less than the outer diameter of the capsule monomer are arranged on the feeding plate, and the vertical through holes are arranged in at least two rows in the left and right directions, and the number of vertical through holes in each row is not less than two; the bottom plate is fixedly installed on the The frame is located directly below the drop port, the feed plate is located between the bottom of the hopper mechanism and the bottom plate and forms a relatively slidable fit, the feed plate is connected to the feed plate driving mechanism installed on the frame, and the feed plate is driven by the feed plate driving mechanism to slide laterally linearly in the left and right directions relative to the bottom of the bottom plate and the hopper mechanism; the cutting mechanism includes a capsule chuck, a cutter, a chuck clamping drive mechanism, a chuck rotation drive mechanism and a cutter drive mechanism, the capsule chucks are located below the feed plate and arranged in rows on both sides of the bottom plate, and the arrangement of each row of capsule chucks is consistent with the arrangement of each row of vertical through holes Corresponding to the arrangement mode, the capsule chuck is provided with a vertical clamping hole, the distance between the top end of the capsule chuck and the bottom side of the feeding plate is greater than the outer diameter of the capsule monomer, the capsule chuck is connected to the chuck clamping drive mechanism and driven by the chuck clamping drive mechanism, the capsule chuck is connected to the chuck rotation drive mechanism and driven to rotate by the chuck rotation drive mechanism, the cutter is located at the edge of the top hole of the clamping hole and is supported and installed by the cutter drive mechanism and driven to move horizontally; the ejector mechanism includes an ejector mounting plate and a plurality of ejectors, the ejector diameter is smaller than the inner cavity diameter of the capsule monomer, and one ejector mounting plate is provided on each of the left and right sides of the hopper, and the ejector row The ejector pins are arranged in rows on the bottom side of the ejector mounting plate, and the arrangement of each row of ejector pins corresponds to the arrangement of each row of capsule chucks. The ejector pins can be inserted into the clamping holes of the capsule chucks. The ejector mounting plate is connected to the ejector mounting plate lifting drive mechanism and the ejector mounting plate guide mechanism, and is driven to lift and lower by the ejector mounting plate lifting drive mechanism, and is moved and guided by the ejector mounting plate lifting guide mechanism. When the feeding plate is located at the leftmost or rightmost side, at least one row of vertical through holes is aligned with the bottom blanking opening of the hopper mechanism, and at least one row of vertical through holes is located outside the range where the bottom blanking opening of the hopper mechanism is aligned and is aligned with the clamping holes of the capsule chucks.
[0006] As a supplement and improvement to the above technical solution, the capsule monomer trimming and cutting device also includes the following technical features.
[0007] Preferably, the feed plate driving mechanism includes a first motor, a gear rack mechanism and a linear motion guide mechanism that cooperate with each other, the linear motion guide mechanism includes a guide rail slider mechanism that cooperates with each other, the guide rails of the guide rail slider mechanism are laterally fixedly installed on the frame at both ends of the feed plate, the slider is fixedly connected to both ends of the feed plate, the first rack of the gear rack mechanism is installed at one end of the feed plate, the first gear of the gear rack mechanism is installed on the rotating shaft of the first motor, the first motor is fixedly installed on the frame, and the feed plate is driven by the first motor through the gear rack transmission to move laterally reciprocating linearly under the guidance of the guide rail.
[0008] The cutting mechanism also includes a chuck seat, which is fixedly mounted on the frame. The capsule chuck is hollow cylindrical and the chuck seat is provided with a plurality of chuck mounting holes. The capsule chuck is mounted in the chuck mounting holes in a manner that it can rotate relative to the chuck seat but cannot move axially relative to the chuck seat.
[0009] The upper part of the capsule chuck is provided with a plurality of long slits along the circumferential direction, which pass through the inner and outer walls and the upper end face of the capsule chuck. The clamping drive mechanism comprises a lifting plate and a lifting drive mechanism of the lifting plate. The lifting plate is provided with a chuck sleeve hole, which is sleeved on the upper part of the capsule chuck and driven by the lifting of the lifting plate to shrink the diameter and elastically restore the upper part of the capsule chuck, thereby realizing the clamping and loosening of the capsule monomer blank.
[0010] Furthermore, a first annular groove is arranged on the outer wall of the upper section of the capsule chuck with a long slit, and a corresponding second annular groove is arranged on the wall of the chuck sleeve hole, and a driving ring is fixed in the second annular groove, and the inner diameter of the driving ring is smaller than the maximum outer diameter of the upper section of the capsule chuck. Driven by the lifting plate, the driving ring slides between the outer wall of the upper section of the capsule chuck and the first annular groove, thereby squeezing and disengaging the outer wall of the upper section of the capsule chuck, and driving the diameter of the upper section of the capsule chuck to shrink and elastically recover.
[0011] The outer diameter of the upper section of the capsule chuck with a long slit can also gradually increase from bottom to top, and the diameter of the chuck sleeve hole is smaller than the maximum outer diameter of the upper section of the capsule chuck. The diameter of the upper section of the capsule chuck is driven to shrink and elastically recover through the squeezing and separation of the chuck sleeve hole wall and the outer wall of the upper section of the capsule chuck.
[0012] The lifting and lowering driving mechanism of the lifting plate includes a driving block, a roller, a driving block transverse driving mechanism and a driving block transverse sliding guide mechanism. A track groove for accommodating the rolling of the roller is opened on the driving block, and the width of the track groove is equivalent to the diameter of the roller. The track groove includes a high-position transverse part, a low-position transverse part and an oblique part connected between the high-position transverse part and the low-position transverse part. Roller shafts are arranged at both ends of the lifting plate, and the rollers are installed on the roller shafts and accommodated in the track grooves. The driving block is connected to the driving block transverse driving mechanism, and is driven by the driving block transverse driving mechanism to slide transversely under the guide limit of the driving block transverse sliding guide mechanism. The roller rolls between the high-position transverse part and the low-position transverse part of the track groove through the transverse sliding of the driving block, so that the roller drives the lifting and lowering of the lifting plate.
[0013] The driving block transverse driving mechanism comprises a second motor, a second gear and a second rack arranged on the driving block, the second gear is mounted on the rotating shaft of the second motor and meshes with the second rack, and the second motor is fixedly mounted on the frame.
[0014] The driving block lateral sliding guide mechanism includes a guide block provided with a guide hole, the guide block is fixedly installed on the frame, a guide block is provided at each end of each driving block, the two ends of the driving block are inserted into the guide holes of the guide block, and are guided and limited by the guide holes.
[0015] The track groove includes a high-position transverse portion and two low-position transverse portions, the low-position transverse portions are arranged on both sides of the high-position transverse portions, and the capsule chucks arranged in a row on each side of the bottom plate correspond to one of the lifting plates, and the rollers corresponding to the same end of the two lifting plates are accommodated in the track groove of the same driving block, so that the driving block can drive one lifting plate to rise and the other lifting plate to fall at the same time with one sliding movement, so that the capsule chucks on one side of the bottom plate can be loaded and clamped, and the capsule chucks on the other side can be loosened and unloaded.
[0016] The chuck rotation drive mechanism includes a third gear fixedly arranged on the middle section of the capsule chuck, a long rack matched with the third gear and a rack drive mechanism for driving the long rack to move horizontally and linearly. The chuck seat includes an upper support plate and a lower support plate fixedly installed on the frame. The upper support plate and the lower support plate are both provided with the chuck mounting holes. The capsule chuck is inserted into the chuck mounting holes. The third gear and the long rack are clamped between the upper support plate and the lower support plate. The upper and lower support plates limit the upper and lower positions of the third gear and the long rack, thereby limiting the axial position of the capsule chuck and guiding the long rack to move. The third gear is driven to rotate by the horizontal linear movement of the long rack, thereby driving the capsule chuck to rotate.
[0017] Furthermore, the rack drive mechanism includes a third motor and a fourth gear and a fourth rack that mesh with each other, the fourth rack is fixedly connected to the long rack, the fourth gear is installed on the rotating shaft of the third motor, and the third motor is fixedly installed on the frame.
[0018] A hollow copper disc or a thrust bearing is arranged between the upper support plate, the lower support plate and the end surface of the third gear to support the relative movement of the third gear and the upper support plate and the lower support plate to avoid mutual friction damage.
[0019] The cutter driving mechanism includes a cutter mounting plate, which is located on the side of the top end of the capsule chuck. A plurality of the cutters are arranged in rows along the length direction of the cutter mounting plate and mounted on the cutter mounting plate. The number and arrangement of the cutters are consistent with those of the capsule chuck. Both ends of the cutter mounting plate in the length direction are supported and mounted by sliding holes provided on the frame. One end of the cutter mounting plate is connected to the cutter mounting plate driving mechanism, which is driven by the cutter mounting plate driving mechanism to move linearly and is guided by the sliding hole.
[0020] The cutter mounting plate driving mechanism includes a fifth motor and a fifth gear and a fifth rack meshing with each other, the fifth rack is fixedly connected to the cutter mounting plate, the fifth gear is mounted on the rotating shaft of the fifth motor, and the fifth motor is mounted on the frame.
[0021] The ejector mounting plate lifting drive mechanism includes a sixth motor and a sixth gear and a sixth rack meshing with each other, the sixth rack is vertically arranged in the length direction, the sixth rack is fixedly connected to the ejector mounting plate, the sixth gear is installed on the sixth motor shaft, and the sixth motor is fixedly installed on the frame through a mounting frame; the ejector mounting plate lifting guide mechanism includes a vertically arranged guide rail and a slider slidably matched with the guide rail, the guide rail is fixedly installed on the frame, and one of the sliders is connected to each of the two ends of the ejector mounting plate.
[0022] The trimming and cutting device also includes a blower mechanism, which includes a blower channel, the outlet of which is oriented between the bottom side of the feeding plate and the top of the capsule clamp, and the airflow blown out from the outlet of the blower channel is horizontal.
[0023] The blowing channel is located on the cutter mounting plate, the cutter mounting plate is located on the side of the top opening of the clamping hole, a plurality of transverse blowing holes are arranged along the length direction on the cutter mounting plate, the openings of the transverse blowing holes are directly above the top opening of the clamping hole, and the cutter mounting plate is provided with an air supply hole connected to all the transverse blowing holes. When in use, the air supply hole is connected to the pressure air source through a pipeline and an air valve, and the trimming equipment control system controls the ventilation and blowing during the process of the ejector pushing the capsule monomer blank down and when the cutting is completed, so as to blow away and collect the capsule monomer blank under the opening slot and the cut waste edge.
[0024] The ejector may be provided with an air suction channel with an air inlet located at the head of the bottom end of the ejector, the air suction channel is connected to the air suction fan through a hose and a joint, and the air suction fan forms suction on the air inlet of the ejector head through the hose and the air suction channel. During the descending process of the ejector, when there is a capsule monomer blank with its opening facing upward in the vertical through hole, the ejector head is inserted into the inner cavity of the capsule monomer blank, thereby forming an adsorption effect on the capsule monomer blank. If it is a capsule monomer blank with its opening facing downward, the ejector head cannot be inserted into the capsule monomer blank, and the ejector supports the capsule monomer blank to gradually escape from the vertical through hole. The air blowing mechanism blows out airflow from the outlet of the blowing channel, and the capsule monomer blank with its opening facing downward is blown away, while the capsule monomer blank with its opening facing upward will not be blown away due to the supporting action of the ejector head located in its inner cavity. The ejector descends to support the capsule monomer blank and insert it into the capsule clamping hole.
[0025] The capsule chucks on each side of the base plate are arranged in two rows, and each row of capsule chucks corresponds to a cutter mounting plate. The blowing holes on the two cutter mounting plates on the same side of the base plate are opposite to each other. The blowing channel on one of the cutter mounting plates is used to blow away the capsule monomer blanks with the opening facing downward that have escaped from the vertical through hole, and the blowing channel on the other cutter mounting plate is used to blow away the waste edges after cutting is completed.
[0026] The feeding plate driving mechanism, the lifting plate lifting driving mechanism, the driving block lateral driving mechanism, the rack driving mechanism, the cutter mounting plate driving mechanism and the ejector mounting plate lifting driving mechanism can also be a cylinder or an oil cylinder, or a mechanism driven by a motor through other transmission mechanisms such as a cam-connecting rod mechanism that converts rotational motion into linear motion.
[0027] The utility model can achieve the following beneficial effects: the vertical through holes for accommodating capsule monomers are alternately aligned with the bottom opening of the hopper and the capsule chuck clamping holes arranged on both sides by linear transverse movement of the feeding plate, so that material receiving from the hopper and material feeding to the capsule chuck clamping holes arranged on the left and right sides can be carried out simultaneously, realizing a new arrangement and feeding method, which can adapt to the chuck clamping single-machine cutting in which threshing and centralized collection are performed first and then cutting is performed, and has a simple structure and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the three-dimensional structural principle after the utility model omits the feed plate driving mechanism, the cutter, the chuck clamping driving mechanism, the chuck rotation driving mechanism and the cutter driving mechanism, the cutter mounting plate driving mechanism and the ejector mounting plate lifting driving mechanism.
[0029] Figure 2 It is a schematic diagram of the structural principle of the utility model in the main viewing direction.
[0030] Figure 3 It is a schematic diagram of the structural principle of the utility model in the right viewing direction.
[0031] Figure 4 It is a schematic diagram of the structural principle of the utility model in a top view direction.
[0032] Figure 5 When the ejector pin is in the high position Figure 3 Middle AA section view.
[0033] Figure 6 When the ejector pin pushes the capsule blank out of the vertical through hole Figure 3 Middle AA section view.
[0034] Figure 7 When the ejector pin is in the lowest position Figure 3 Middle AA section view.
[0035] Figure 8 yes Figure 6 A partial enlarged view of point a in the middle.
[0036] Fig. 9 It is a schematic diagram of the structural principle of the driver block. DETAILED DESCRIPTION
[0037] The specific implementation modes of the present invention are described in detail below in conjunction with the accompanying drawings. The described embodiments are only for illustration and explanation of the invention and do not constitute the sole limitation of the invention.
[0038] like Figures 1 to 8 As shown, the utility model is a capsule monomer trimming and cutting device, including a frame, a blower mechanism and a hopper mechanism installed on the frame, an arranging feeding mechanism, and a cutting mechanism. The bottom of the hopper 1 of the hopper mechanism is provided with a drop-out port for the capsule monomer blank to fall out. The arranging feeding mechanism includes a feed plate 3, a feed plate driving mechanism, a bottom plate 5, an ejector mechanism, and an ejector lifting driving mechanism. The feed plate 3 is provided with a plurality of vertical through holes with a diameter not less than the outer diameter of the capsule monomer. The vertical through holes are arranged in four rows in the left and right directions to form two groups on the left and right, each group having two rows of vertical through holes, and the number of vertical through holes in each row is not less than two. The bottom plate 5 is fixedly installed on the frame and is located directly below the drop-out port. The feed plate 3 is located between the bottom of the hopper 1 and the bottom plate 5 and forms a relatively slidable fit. The left and right sliding of the feed plate makes the left and right groups of vertical through holes alternately align with the drop-out port at the bottom of the hopper. The feeding plate driving mechanism includes a first motor, a gear rack mechanism and a linear motion guide mechanism that cooperate with each other. The linear motion guide mechanism includes a guide rail slider mechanism that cooperates with each other. The guide rails of the guide rail slider mechanism are laterally fixedly installed on the frame at both ends of the feeding plate. The slider is fixedly connected to both ends of the feeding plate. The first rack of the gear rack mechanism is installed at one end of the feeding plate. The first gear of the gear rack mechanism is installed on the rotating shaft of the first motor. The first motor is fixedly installed on the frame. The feeding plate is driven by the first motor through the gear rack transmission to move laterally reciprocating linearly under the guidance of the guide rail.
[0039] The cutting mechanism includes a capsule chuck 6, a cutter 8, a chuck seat, a chuck clamping drive mechanism, a chuck rotation drive mechanism and a cutter drive mechanism. The chuck seat includes an upper support plate 10 and a lower support plate 11 fixedly mounted on the frame. The lower support plate 11 is provided with two rows of chuck mounting holes corresponding to a group of vertical through holes on the feed plate 3. The upper support plate 10 is provided with a row of chuck mounting holes, and one lower support plate corresponds to two upper support plates. A lower support plate is provided on each side of the bottom plate 5. A capsule chuck 6 is installed in each chuck mounting hole of the lower support plate 11, so that the capsule chuck 6 is located below the feed plate 3 and arranged in two rows on both sides of the bottom plate 5. The capsule chuck 6 is provided with a vertical clamping hole in a hollow cylindrical shape. The position of the capsule chuck on each side of the bottom plate 5 satisfies the correspondence between the clamping hole and the vertical through hole position when the feed plate is in the left and right positions. The distance between the top of the capsule chuck and the bottom of the feeding plate is greater than the outer diameter of the capsule monomer, ensuring that the capsule monomer blank 19 with the opening facing in a horizontal position can move between the top of the capsule chuck and the feeding plate.
[0040] The upper section of the capsule chuck 6 is provided with a plurality of long slits 62 penetrating the inner and outer walls and the upper end surface of the capsule chuck along the circumferential direction to form an elastic clamping section, and the outer wall of the middle section of the capsule chuck 6 is formed with gear teeth to form a third gear 61, and the upper section of the capsule chuck 6 also includes an upper mounting section located between the elastic clamping section and the third gear, and the lower section of the capsule chuck 6 is a lower mounting section, and the upper mounting section and the lower mounting section are respectively installed in cooperation with the chuck mounting holes on the upper support plate and the lower support plate, so that the third gear 61 is clamped between the upper support plate and the lower support plate. The chuck rotation drive mechanism includes a third gear 61, long teeth 13 matched with the third gear, and a rack drive mechanism that drives the long rack 13 to move horizontally and linearly. The long rack 13 is a double-sided rack, which is located between two rows of capsule chucks and clamped between the upper support plate and the lower support plate. The upper support plate and the lower support plate limit the upper and lower positions of the third gear and the long rack, thereby limiting the axial position of the capsule chuck, and guiding the long rack to move. The third gear is driven to rotate by the lateral linear movement of the long rack, which drives the capsule chuck to rotate. A hollow disc copper sheet is provided between the upper support plate 10 and the lower support plate 11 and the end face of the third gear 61 and the end face of the long rack 13 as a sliding bearing to support the relative movement of the third gear and the upper support plate and the lower support plate to avoid mutual friction damage. The rack drive mechanism includes a third motor and a fourth gear and a fourth rack that mesh with each other. The fourth rack is formed at one end of the long rack to form a fixed connection. The fourth gear is installed on the rotating shaft of the third motor, and the third motor is fixedly installed on the frame.
[0041] The clamping drive mechanism includes a lifting plate 9 and a lifting plate lifting drive mechanism, and the capsule chucks arranged in a row on each side of the bottom plate correspond to a lifting plate 9. The lifting plate 9 includes a lifting plate body 91 and a first cover plate 18 stacked up and down, and the lifting plate body 91 and the first cover plate 18 are both provided with corresponding chuck sleeve holes, and the chuck sleeve holes are sleeved on the upper section of the capsule chuck 6. The diameter of the outer wall of the upper section of the capsule chuck 6 with a long slit gradually decreases from bottom to top and then gradually expands to form an annular groove. The top of the chuck sleeve hole wall of the lifting plate body 91 is provided with a second annular groove corresponding to the position of the first annular groove. A driving ring 15 is fixed in the second annular groove. The inner diameter of the driving ring 15 is smaller than the maximum outer diameter of the upper section of the capsule chuck. The driving ring 15 is limited by the first cover plate 18 and driven by the lifting plate body 91 to slide between the outer wall of the upper section of the capsule chuck and the first annular groove, thereby squeezing and disengaging the outer wall of the upper section of the capsule chuck, driving the diameter of the upper section of the capsule chuck to shrink and elastically recover, so that the diameter of the clamping hole is reduced and expanded and recovered, thereby realizing the clamping and loosening of the capsule monomer blank.
[0042] The lifting plate lifting drive mechanism includes a driving block 20, a roller 12, a driving block lateral driving mechanism and a driving block lateral sliding guide mechanism. Fig. 9 As shown, the driving block 20 is provided with a track groove for accommodating the rolling of the roller, the width of the track groove is equivalent to the diameter of the roller, and the track groove includes a high-position transverse portion 202, a low-position transverse portion 201 and an oblique portion connected between the high-position transverse portion and the low-position transverse portion. The roller 12 is a ball bearing. Roller shafts are arranged at both ends of the lifting plate 9, and the roller 12 is mounted on the roller shaft and accommodated in the track groove. The driving block transverse driving mechanism includes a second motor, a second gear and a second rack 203 formed at the bottom of the driving block 20, the second gear is mounted on the rotating shaft of the second motor and meshes with the second rack, and the second motor is fixedly mounted on the frame. The driving block transverse sliding guide mechanism includes a guide block provided with a guide hole, the guide block is fixedly mounted on the frame, and a guide block is arranged at both ends of each driving block, and the two ends of the driving block are penetrated in the guide holes of the guide block, and the guide holes are used to guide the limit. The second gear and the second rack are meshed, and the second motor drives the meshed second gear and the second rack to slide laterally under the guide limit of the guide hole. The driving block slides laterally to make the roller roll between the high-position transverse part and the low-position transverse part of the track groove, so that the roller drives the lifting plate to rise and fall.
[0043] The track groove includes a high-position transverse portion and two low-position transverse portions, the low-position transverse portions are arranged on both sides of the high-position transverse portion, and the rollers corresponding to the same end of the two lifting plates are accommodated in the track groove of the same driving block, so that the driving block can drive one lifting plate to rise and the other lifting plate to fall at the same time by one sliding movement, so that the capsule chuck on one side of the bottom plate can be clamped for loading and unloading, and the capsule chuck on the other side can be loosened for unloading.
[0044] The cutter 8 is located at the edge of the top opening of the clamping hole and is supported and installed by the cutter driving mechanism and driven to move horizontally. The cutter 8 is a strip-shaped thin blade with a peak at the front end and sharp edges on both sides of the front end. The cutter driving mechanism includes a cutter mounting plate 7, which is located on the side of the top end of the capsule chuck 6. Each row of capsule chucks corresponds to a cutter mounting plate, and two rows of capsule chucks are clamped between two cutter mounting plates 7. The cutter mounting plate 7 includes a cutter mounting plate body 71 and a second cover plate 16 stacked up and down. The cutter mounting plate body 71 is arranged in rows along the length direction to open a cutter mounting groove. Each cutter mounting groove is installed with a cutter. The number and arrangement of the cutters are consistent with those of the capsule chuck 6. The cutter tips on the two cutter mounting plates are opposite. The two ends of the cutter mounting plate in the length direction are supported and installed by the sliding holes set on the frame. One end of the cutter mounting plate is connected to the cutter mounting plate driving mechanism, and is driven by the cutter mounting plate driving mechanism to move linearly and guided by the sliding hole. The cutter mounting plate driving mechanism includes a fifth motor and a fifth gear and a fifth rack meshing with each other, the fifth rack is fixedly connected to the cutter mounting plate, the fifth gear is mounted on the rotating shaft of the fifth motor, and the fifth motor is mounted on the frame.
[0045] The ejector mechanism includes an ejector mounting plate 2 and a plurality of ejectors 4, the diameter of the ejector 4 is smaller than the inner cavity diameter of the capsule monomer, an ejector mounting plate 2 is provided on each of the left and right sides of the hopper 1, the ejectors are arranged in rows and installed on the bottom side of the ejector mounting plate, the arrangement of each row of ejectors corresponds to the arrangement of each row of capsule chucks, the ejector 4 can penetrate into the clamping hole of the capsule chuck 6, the ejector mounting plate is connected to the ejector mounting plate lifting drive mechanism and the ejector mounting plate guide mechanism, driven to lift and lower by the ejector mounting plate lifting drive mechanism, and moved and guided by the ejector mounting plate lifting guide mechanism; when the feeding plate is located at the leftmost or rightmost side, one group of vertical through holes is aligned with the bottom blanking port of the hopper mechanism, and the other group of vertical through holes is located outside the range aligned with the bottom blanking port of the hopper mechanism and is aligned with the clamping hole of the capsule chuck 6. The ejector mounting plate lifting drive mechanism includes a sixth motor and a sixth gear and a sixth rack meshing with each other, the length direction of the sixth rack is vertically arranged, the sixth rack is fixedly connected to the ejector mounting plate 2, the sixth gear is installed on the sixth motor shaft, and the sixth motor is fixedly installed on the frame through a mounting frame; the ejector mounting plate lifting guide mechanism includes a vertically arranged guide rail and a slider slidably matched with the guide rail, the guide rail is fixedly installed on the frame, and one of the sliders is connected to each of the two ends of the ejector mounting plate 2.
[0046] The trimming and cutting device also includes a blower mechanism, which includes a blow channel 14, the blow channel is located on the cutter mounting plate, the cutter mounting plate is located on the side of the top opening of the clamping hole, a plurality of transverse blow holes are arranged along the length direction on the cutter mounting plate body 71, the transverse blow hole openings are directly opposite to the top opening of the clamping hole, the transverse blow hole openings on the two cutter mounting plate bodies 71 on the same side of the bottom plate are opposite, each cutter mounting plate body 71 is provided with an air supply hole connected to all the transverse blow holes, the air supply hole and the transverse blow hole constitute the blow channel 14, the blow channel on one cutter mounting plate body is responsible for blowing away the capsule monomer blank with the outlet facing downward, and the blow channel on the other cutter mounting plate body is responsible for blowing away the waste edge formed by cutting. When in use, the air supply hole is connected to the pressure gas source through a pipeline and an air valve, and the trimming equipment control system controls the ventilation and blowing of each during the process of the ejector pushing the capsule monomer blank down and when the cutting is completed, so as to blow away and collect the capsule monomer blank under the opening slot and the cut waste edge.
[0047] The ejector pin 4 is provided with an air suction channel whose air inlet is located at the head of the bottom end of the ejector pin. The air suction channel is connected to the air suction fan through a hose and a joint. The air suction fan forms suction on the air inlet of the ejector pin head through the hose and the air suction channel. During the descending process of the ejector pin, when there is a capsule monomer blank with its opening facing upward in the vertical through hole, the ejector pin head is inserted into the inner cavity of the capsule monomer blank to form an adsorption effect on the capsule monomer blank. If it is a capsule monomer blank with its opening facing downward, the ejector pin head cannot be inserted into the capsule monomer blank. The ejector pin supports the capsule monomer blank to gradually escape from the vertical through hole. The air blowing mechanism blows out airflow from the outlet of the blowing channel, and the capsule monomer blank with its opening facing downward is blown away. The capsule monomer blank with its opening facing upward will not be blown away due to the supporting action of the ejector pin head located in its inner cavity. The ejector pin descends to support the capsule monomer blank and insert it into the capsule clamping hole.
[0048] As another embodiment, the outer diameter of the upper section of the capsule chuck with a long slit can also gradually increase from bottom to top, and the aperture of the chuck sleeve hole is smaller than the maximum outer diameter of the upper section of the capsule chuck. The diameter of the upper section of the capsule chuck is driven to shrink and elastically recover through the squeezing and separation of the chuck sleeve hole wall and the outer wall of the upper section of the capsule chuck.
[0049] The feeding plate driving mechanism, the lifting plate lifting driving mechanism, the driving block lateral driving mechanism, the rack driving mechanism, the cutter mounting plate driving mechanism and the ejector mounting plate lifting driving mechanism can also be a cylinder or an oil cylinder, or a mechanism driven by a motor through other transmission mechanisms such as a cam-connecting rod mechanism that converts rotational motion into linear motion.
Claims
1. A capsule monomer trimming and cutting device, comprising a frame and a hopper mechanism installed on the frame, an arrangement and feeding mechanism, and a cutting mechanism, wherein a drop opening for the capsule monomer blank to fall out is arranged at the bottom of the hopper mechanism, and the device is characterized in that: The arrangement feeding mechanism comprises a feeding plate, a feeding plate driving mechanism, a bottom plate, an ejector mechanism and an ejector lifting driving mechanism; the feeding plate is provided with a plurality of vertical through holes with a diameter not less than the outer diameter of the capsule monomer, and the vertical through holes are arranged in at least two rows in the left-right direction, and the number of vertical through holes in each row is not less than two; the bottom plate is fixedly mounted on the frame and is located directly below the drop port, the feeding plate is located between the bottom of the hopper mechanism and the bottom plate and forms a relatively slidable fit, and the feeding plate and the feeding plate driving mechanism mounted on the frame The mechanism is connected, and the feed plate driving mechanism drives the feed plate to slide linearly in the left and right direction relative to the bottom of the bottom plate and the hopper mechanism; the cutting mechanism includes a capsule chuck, a cutter, a chuck clamping driving mechanism, a chuck rotation driving mechanism and a cutter driving mechanism. The capsule chucks are located below the feed plate and arranged in rows on both sides of the bottom plate. The arrangement of each row of capsule chucks corresponds to the arrangement of each row of vertical through holes. The capsule chucks are provided with vertical clamping holes. The distance between the top of the capsule chuck and the bottom side of the feed plate is greater than the distance between the capsule monomer and the top of the capsule chuck. The capsule chuck is connected to the chuck clamping drive mechanism and driven by the chuck clamping drive mechanism to clamp the capsule chuck. The capsule chuck is connected to the chuck rotation drive mechanism and driven by the chuck rotation drive mechanism to rotate. The cutter is located at the edge of the top opening of the clamping hole and is supported and installed by the cutter drive mechanism and driven to move horizontally. The ejector mechanism includes an ejector mounting plate and a plurality of ejectors. The ejector diameter is smaller than the inner cavity diameter of the capsule monomer. An ejector mounting plate is provided on each of the left and right sides of the hopper. The ejectors are arranged in rows and installed on the bottom side of the ejector mounting plate. The arrangement direction of each row of ejectors is as follows: The arrangement mode corresponds to that of each row of capsule chucks, the ejector pin can be inserted into the clamping hole of the capsule chuck, the ejector mounting plate is connected with the ejector mounting plate lifting drive mechanism and the ejector mounting plate guide mechanism, and is driven to lift and lower by the ejector mounting plate lifting drive mechanism, and is moved and guided by the ejector mounting plate lifting guide mechanism; when the feeding plate is located at the leftmost or rightmost side, at least one row of vertical through holes is aligned with the bottom blanking port of the hopper mechanism, and at least one row of vertical through holes is located outside the range where the bottom blanking port of the hopper mechanism is aligned and is aligned with the clamping hole of the capsule chuck.
2. The capsule monomer trimming and cutting device according to claim 1, characterized in that: The feeding plate driving mechanism includes a first motor, a gear rack mechanism and a linear motion guide mechanism that cooperate with each other. The linear motion guide mechanism includes a guide rail slider mechanism that cooperates with each other. The guide rails of the guide rail slider mechanism are laterally fixedly installed on the frame at both ends of the feeding plate. The slider is fixedly connected to both ends of the feeding plate. The first rack of the gear rack mechanism is installed at one end of the feeding plate. The first gear of the gear rack mechanism is installed on the rotating shaft of the first motor. The first motor is fixedly installed on the frame. The feeding plate is driven by the first motor through the gear rack transmission to move laterally reciprocating linearly under the guidance of the guide rail.
3. The capsule monomer trimming and cutting device according to claim 1, characterized in that: The cutting mechanism also includes a chuck seat, which is fixedly mounted on the frame. The chuck seat is provided with a plurality of chuck mounting holes, and the capsule chuck is mounted in the chuck mounting holes in a manner that it can rotate relative to the chuck seat but cannot move axially relative to the chuck seat.
4. The capsule monomer trimming and cutting device according to claim 1, characterized in that: The capsule chuck is hollow cylindrical, and a plurality of long slits penetrating the inner and outer walls and the upper end face of the capsule chuck are provided on the upper portion of the capsule chuck along the circumferential direction. The clamping drive mechanism comprises a lifting plate and a lifting plate lifting drive mechanism. The lifting plate is provided with a chuck sleeve hole, which is sleeved on the upper portion of the capsule chuck and driven by the lifting and lowering of the lifting plate to shrink the diameter and elastically restore the upper portion of the capsule chuck, thereby realizing the clamping and loosening of the capsule monomer blank.
5. The capsule monomer trimming and cutting device according to claim 4, characterized in that: A first annular groove is arranged on the outer wall of the upper section of the capsule chuck with a long slit, and a corresponding second annular groove is arranged on the wall of the chuck sleeve hole, in which a driving ring is fixed, and the inner diameter of the driving ring is smaller than the maximum outer diameter of the upper section of the capsule chuck. Driven by the lifting plate, the driving ring slides between the outer wall of the upper section of the capsule chuck and the first annular groove, thereby squeezing and disengaging the outer wall of the upper section of the capsule chuck, and driving the diameter of the upper section of the capsule chuck to shrink and elastically recover.
6. The capsule monomer trimming and cutting device according to claim 4, characterized in that: The lifting and lowering driving mechanism of the lifting plate includes a driving block, a roller, a driving block transverse driving mechanism and a driving block transverse sliding guide mechanism. A track groove for accommodating the rolling of the roller is opened on the driving block, and the width of the track groove is equivalent to the diameter of the roller. The track groove includes a high-position transverse part, a low-position transverse part and an oblique part connected between the high-position transverse part and the low-position transverse part. Roller shafts are arranged at both ends of the lifting plate, and the rollers are installed on the roller shafts and accommodated in the track grooves. The driving block is connected to the driving block transverse driving mechanism, and is driven by the driving block transverse driving mechanism to slide transversely under the guide limit of the driving block transverse sliding guide mechanism. The roller rolls between the high-position transverse part and the low-position transverse part of the track groove through the transverse sliding of the driving block, so that the roller drives the lifting and lowering of the lifting plate.
7. The capsule monomer trimming and cutting device according to claim 3, characterized in that: The chuck rotation drive mechanism includes a third gear fixedly arranged on the middle section of the capsule chuck, a long rack matched with the third gear and a rack drive mechanism for driving the long rack to move horizontally and linearly. The chuck seat includes an upper support plate and a lower support plate fixedly mounted on the frame. The upper support plate and the lower support plate are both provided with the chuck mounting holes. The capsule chuck is inserted into the chuck mounting holes. The third gear and the long rack are clamped between the upper support plate and the lower support plate. The upper and lower support plates limit the upper and lower positions of the third gear and the long rack, thereby limiting the axial position of the capsule chuck and guiding the long rack to move. The third gear is driven to rotate by the horizontal linear movement of the long rack.
8. The capsule monomer trimming and cutting device according to claim 1, characterized in that: The cutter driving mechanism includes a cutter mounting plate, which is located on the side of the top end of the capsule chuck. A plurality of the cutters are arranged in rows along the length direction of the cutter mounting plate and mounted on the cutter mounting plate. The number and arrangement of the cutters are consistent with those of the capsule chuck. Both ends of the cutter mounting plate in the length direction are supported and mounted by sliding holes provided on the frame. One end of the cutter mounting plate is connected to the cutter mounting plate driving mechanism, which is driven by the cutter mounting plate driving mechanism to move linearly and is guided by the sliding hole.
9. The capsule monomer trimming and cutting device according to claim 1, characterized in that: The ejector mounting plate lifting drive mechanism includes a sixth motor and a sixth gear and a sixth rack meshing with each other, the sixth rack is vertically arranged in the length direction, the sixth rack is fixedly connected to the ejector mounting plate, the sixth gear is installed on the sixth motor shaft, and the sixth motor is fixedly installed on the frame through a mounting frame; the ejector mounting plate lifting guide mechanism includes a vertically arranged guide rail and a slider slidably matched with the guide rail, the guide rail is fixedly installed on the frame, and one of the sliders is connected to each of the two ends of the ejector mounting plate.
10. The capsule monomer trimming and cutting device according to claim 1, characterized in that: The trimming and cutting device also includes a blower mechanism, which includes a blower channel, the outlet of which is oriented between the bottom side of the feeding plate and the top of the capsule clamp, and the airflow blown out from the outlet of the blower channel is horizontal.
11. The capsule monomer trimming and cutting device according to claim 8, characterized in that: The cutter mounting plate is located on the side of the top opening of the clamping hole, and a plurality of transverse blowing holes are arranged along the length direction on the cutter mounting plate, and the openings of the transverse blowing holes are directly opposite to the top opening of the clamping hole. An air supply hole connected to all the transverse blowing holes is provided on the cutter mounting plate, and the air supply hole and the transverse blowing holes constitute a blowing channel.
12. The capsule monomer trimming and cutting device according to claim 1, characterized in that: The ejector pin is provided with an air suction channel with an air inlet located at the bottom end of the ejector pin. The air suction channel is connected to the air suction fan through a hose and a joint. The air suction fan forms suction on the air inlet of the ejector pin head through the hose and the air suction channel.