Needle plate device with adjustable tooth opening piece
By designing an adjustable device for the teeth and mouthpiece on the computer horizontal needle plate, and using the coordination of the movable teeth and the rotating shaft, the problem of poor knitting effect caused by the fixation of teeth and mouthpieces in the prior art is solved, and the versatility of the equipment and the improvement of the quality of the garment is achieved.
Patent Information
- Application Number
- CN202421553069.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-03
AI Technical Summary
In the needle plate of existing computer flat machines, the fixing design of the toothed piece leads to a decrease in the amount of yarn input of the coil when weaving the fully formed fabric, and the fabric structure is not dense enough during conventional knitting, which affects the quality of the garment.
A needle plate device with adjustable teeth sheets is designed, which uses movable teeth to connect to the rotating shaft. Through sliding holes and limit strips, the movable teeth swing forward and backward to meet different braiding needs.
The device can adjust the position of the teeth sheet according to production requirements, which can not only complete full-formed weaving, but also meet conventional weaving, improve the applicability of the equipment and the quality of the garment, and reduce production costs.
Smart Images

Figure CN222809665U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of computer flat knitting machines, in particular to a needle plate device with adjustable tooth gaps. Background Art
[0002] Existing flat knitting machines have two weaving methods. One is conventional fabric weaving, that is, the flat knitting machine weaves the garment pieces, and the knitted garment pieces must be sewn together to become a finished garment. The other is fully formed fabric weaving, that is, the entire product is directly knitted in a three-dimensional manner at one time.
[0003] At present, in traditional computer flat knitting machines, needle plates are installed on both sides of the needle bed, and a number of parallel needle grooves are evenly distributed on the needle plates. A needle plate, an insert, a sinker, a tooth plate, an inlay, etc. are provided at the front end of each needle groove, and each tooth plate is arranged between the knitting needles at intervals so that the tooth plate cooperates with the knitting needles to complete the looping work. In traditional needle plates, the tooth plates are mostly fixed, and the tooth plates are arranged between each knitting needle, which may easily lead to a smaller yarn feeding amount of the coil when the full-molding knitting needles are performed, resulting in poor effect of knitting the finished garment. Alternatively, a tooth plate is arranged between every two knitting needles, which results in the woven fabric structure not being able to be more dense during conventional knitting. Therefore, it is necessary to improve and optimize the existing needle plate of the computer flat knitting machine. Utility Model Content
[0004] The technical problem to be solved by the embodiment of the utility model is to provide a needle plate device with adjustable tooth plates, which adopts an adjustable tooth plate design and can complete both full-formed weaving and conventional weaving, so as to make the equipment more widely applicable and reduce production costs.
[0005] To achieve the above-mentioned purpose, the utility model discloses a needle plate device with adjustable tooth gap, comprising a needle plate, a sinker, a tooth gap, and a movable tooth gap, wherein the sinker is inserted on the needle plate along the length direction, the tooth gap is inserted at intervals at the lower part of the sinker, and the movable tooth gap is arranged between the tooth gap and inserted at the lower part of the sinker;
[0006] Wherein, a rotating shaft is inserted on the sinker, and the lower rear end of the movable tooth piece is movably connected to the rotating shaft so that the movable tooth piece can swing back and forth around the rotating shaft;
[0007] A limit strip is provided on the upper part of the needle plate, and a sliding hole or a fixed shaft hole is provided on the movable tooth piece. The limit strip cooperates with the sliding hole or the fixed shaft hole on the movable tooth piece so that the limit strip is used to limit the forward and backward swinging of the movable tooth piece.
[0008] Furthermore, the sliding hole is arranged in the middle of the movable tooth piece, and the sliding hole is in an "8" shape.
[0009] Furthermore, the fixed shaft hole is arranged at the lower front end of the movable tooth piece.
[0010] Furthermore, a thread blocking mechanism is provided at the front end of the needle plate, and the thread blocking mechanism includes a thread blocking line. Limiting blocks are provided on both sides of the needle plate, and the opposite surfaces of the limiting blocks have axial holes, and the ends of the thread blocking lines are inserted into the axial holes of the limiting blocks.
[0011] Furthermore, the front end of the movable tooth piece has an insertion hole, and the insertion hole is respectively plugged and matched with the blocking line.
[0012] Furthermore, a clearance groove is provided in the middle of the front end of the movable tooth piece to increase the yarn capacity.
[0013] Furthermore, a yarn blocking portion is provided at the upper front end of the movable tooth piece for blocking the yarn of the coil.
[0014] Furthermore, a sinker needle plate is arranged above the front end of the needle plate, and sinker grooves are arranged at intervals along the length direction at the front end of the sinker needle plate. The upper part of the sinker has a sinker heel and is aligned with the sinker groove.
[0015] Furthermore, movable tooth plate grooves are arranged at intervals along the length direction on the bottom surface of the needle plate, and the front end of the movable tooth plate groove is connected to the side wall of the sinker plate groove, and the upper part of the rear end of the movable tooth plate has a guide part to enable the guide part of the movable tooth plate to be aligned and matched with the movable tooth plate groove.
[0016] Furthermore, a stop strip is provided at the front end of the sinker needle plate, and the stop strip is used to cooperate with the stop of the sinker heel.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] (1) In the utility model, a movable tooth piece is provided between each tooth mouth piece, and full-molded knitting or conventional knitting can be performed according to production requirements, so as to make the equipment more widely applicable, reduce production costs, and improve the quality of finished garments. (2) The front end of the movable tooth piece is provided with a yarn blocking part and an air avoidance groove. When the movable tooth piece is closed, the yarn of the coil is blocked by the yarn blocking part, or the yarn is avoided by the air avoidance groove after opening, so that the yarn feeding amount can be increased, thereby greatly improving the knitting effect. (3) The movable tooth piece is provided with an "8"-shaped sliding hole, which can better fix the movable tooth piece and prevent the movable tooth piece from swinging back and forth under the action of its own weight or the external force of the yarn. (4) The utility model is provided with a wire blocking mechanism at the front end of the mountain plate, so that the wire blocking mechanism and the front end of the movable tooth piece are used to cooperate and position, ensure that the movable tooth piece and the front end of the tooth mouth piece remain flush, and at the same time play the role of blocking the coil. (5) The Xinke needle plate is provided with a movable tooth plate groove to enable it to slide with the movable tooth plate to prevent the movable tooth plate from shaking left and right, effectively improving the stability of the movable tooth plate. (6) In another embodiment, the movable tooth plate uses a fixed shaft hole to plug and match with the limit bar, thereby reducing the number of avoidance holes on the tooth plate and the sinker, greatly reducing the processing cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of the first embodiment;
[0020] Figure 2 To show Figure 1 Schematic diagram of the structure of part A in FIG.
[0021] Figure 3 This is a schematic diagram of the overall structure of the movable tooth piece of the present embodiment;
[0022] Figure 4 This is a schematic diagram of the overall structure of a sinker in this embodiment;
[0023] Figure 5 This is a schematic diagram of the overall structure of the Xinke needle board;
[0024] Figure 6 It is a partial schematic diagram of the overall structure of the second embodiment;
[0025] Figure 7 It is a schematic diagram of the overall structure of the movable tooth piece of the second embodiment. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.
[0027] Embodiment 1:
[0028] Reference Figure 1-Figure 3As shown, a needle plate device with adjustable tooth gap includes a needle plate 1, a plurality of sinkers 2, a plurality of tooth gap plates 3, and a plurality of movable tooth plates 4.
[0029] A plurality of sinkers 2 are respectively inserted on the needle plate 1 along the length direction, a plurality of tooth plates 3 are respectively inserted at intervals at the lower part of the sinker 2, wherein a plurality of movable tooth plates 4 are respectively arranged between the tooth plates 3 and inserted on one side of the sinker 2.
[0030] In this embodiment, a plurality of knitting needle groups are arranged on the needle plate 1 along the length direction, wherein the needle plate 1 is a single-groove double-needle type, each two adjacent knitting needle groups are separated by an insert, and the tooth plate 3 is located on the front end of the insert, so that the tooth plate 3 blocks the yarn between the two adjacent knitting needle groups, and a spacer is provided in each needle groove to separate the knitting needles, and the movable tooth plate 4 is located at the front end of the spacer to block the yarn between the two knitting needles.
[0031] Specifically, a rotating shaft 11 is inserted on the sinker 2, and an axial hole is provided at the lower rear end of the movable tooth piece 4, so that the movable tooth piece is rotatably connected to the rotating shaft 11 through the axial hole, so that the movable tooth piece can swing back and forth around the rotating shaft for a moment.
[0032] Furthermore, a thread blocking mechanism 5 is provided at the front end of the needle plate 1, and the front end of the movable tooth piece 4 is plugged and connected with the thread blocking mechanism 5, the thread blocking mechanism 5 includes a thread blocking line 51, and limit blocks 53 are provided on both sides of the needle plate 1, and support holes 531 are respectively provided on the limit blocks 53, so that the end of the thread blocking line 51 can be inserted into the support hole 531 of the limit block 53, and the front end of the movable tooth piece 4 has a plug hole, which is plugged and matched with the thread blocking line 51 respectively, so as to support the movable tooth piece 4 and prevent the movable tooth piece 4 from swinging left and right, and at the same time can play the role of a thread blocking coil, and the thread blocking mechanism 5 is used to cooperate with the front end of the movable tooth piece 4 to position, to ensure that the front end of the movable tooth piece and the tooth mouth piece remain flush.
[0033] In this embodiment, the retaining line 51 is not limited to one, and can be two or more, so as to provide better support for the movable gear piece.
[0034] In this embodiment, the support seat 53 is fixedly connected to the needle plate 1 through a connecting component, and the connecting component is preferably a screw or a nut. In this embodiment, the connecting component can be loosened to remove the support seat 53, so that the blocking line 51 can be pulled out of the insertion hole 41 of the movable tooth piece 4, so that the front end of the movable tooth piece 4 is no longer restricted and can swing back and forth.
[0035] In addition, in this embodiment, a first avoidance hole is provided at the front end of the tooth plate 3, so that the blocking line 5 can pass through the first avoidance hole and be plugged into the insertion hole 41 of the movable tooth plate 4, thereby reducing the space occupied by the blocking line 51, and the tooth plate 3 can play a certain supporting role on the blocking line 51, so that the limiting effect of the blocking mechanism 5 on the movable tooth plate is more stable.
[0036] Furthermore, a clearance groove 43 is provided in the middle part of the front end of the movable tooth plate 4, so that after the movable tooth plate 4 is opened, the yarn can be avoided through the clearance groove, thereby increasing the yarn capacity and making the weaving effect better. A yarn blocking part 44 is provided on the upper part of the front end of the movable tooth plate 4, so that when the knitting needle descends to form a loop, the yarn of the coil can be blocked by the yarn blocking part 44 of the movable tooth plate 4, thereby assisting the knitting needle to complete the looping action.
[0037] Furthermore, a limit strip 12 is provided on the upper part of the needle plate 1, and a dovetail groove is opened on the needle plate 1 so that the limit strip 12 can be inserted into the dovetail groove, wherein a second avoidance hole is provided on the tooth mouth piece 3 so that the limit strip 12 can pass through the tooth mouth piece 3 through the second avoidance hole, and a sliding hole 42 is provided in the middle part of the movable tooth piece in this embodiment so that the sliding hole 42 and the limit strip 12 can be limited and matched, and the sliding hole 42 in this embodiment is in the shape of "8", so that the sliding hole in the shape of "8" can be used to play a fixing role.
[0038] In specific operation, when the flat knitting machine performs conventional weaving, the movable tooth piece 4 is swung forward by toggling the movable tooth piece 4, so that the middle part of the slide hole 42 is elastically deformed under the action of external force, so that the upper part of the "8"-shaped slide hole 42 is limitedly matched with the limit strip 12, so as to achieve the function of fixing the movable tooth piece 4, and the stop strip 51 is inserted into the insertion hole 41 of the movable tooth piece 4, and then the end of the stop strip 51 is inserted into the limit stop block 53, or in this embodiment, before the movable tooth piece 4 is swung forward and backward, the limit strip 12 and the stop strip 51 can be removed from the slide hole 42 and the insertion hole 41 of the movable tooth piece 4. 1 is pulled out, and after the movable tooth piece 4 is swung forward or backward, the limit strip 12 and the blocking strip 51 are further inserted into the sliding hole 42 and the plug hole 41 of the movable tooth piece, so as to prevent the movable tooth piece 4 from swinging, and the front end of the movable tooth piece supports the movable tooth piece 4 to prevent the front end of the movable tooth piece from shaking under the external force of the yarn during the yarn blocking process, and the yarn blocking portion 44 of the movable tooth piece 4 is flush with the front end of the tooth mouth piece 3, so that the movable tooth piece 4 and the tooth mouth piece 3 are respectively used to block the yarn of the coil in the knitting needle, thereby cooperating with the knitting needle to complete the knitting work.
[0039] When the flat knitting machine is performing full-form weaving, the retaining line 51 is pulled out from the insertion hole 41 of the movable tooth piece 4, thereby moving the movable tooth piece 4 to swing backward, and the middle part of the sliding hole 42 is elastically deformed under the action of external force to make the lower part of the sliding hole 42 cooperate with the limiting strip 12, so that the air avoidance groove 43 of the movable tooth piece 4 moves to between the two knitting needles. Similarly, the "8"-shaped sliding hole 42 is used to limit the swinging of the movable tooth piece 4, so that when the knitting needle descends to form a loop, the yarn between the two knitting needles is no longer blocked by the movable tooth piece 4, and the yarn between the two knitting needles can enter the air avoidance groove 43 of the movable tooth piece 4, thereby increasing the yarn feeding amount of the coil, making the woven garment more beautiful.
[0040] Through the above arrangement, this embodiment can adjust the position of the movable teeth according to the weaving requirements, so that the flat knitting machine can meet both conventional weaving and fully formed weaving, making the flat knitting machine more applicable and reducing production costs.
[0041] In addition, an arc-shaped sliding hole 22 is provided at the lower front end of the sinker 2, which slides with the limit strip 12, so that the sinker 2 can swing back and forth at a certain angle, and a yarn pressing portion 23 is provided at the front end of the sinker 2, so that when the knitting needle rises to withdraw the loop, the sinker 2 is driven by the signal device to swing forward, so that the yarn pressing portion 23 of the sinker 2 presses the old thread loop on the knitting needle, helping the knitting needle to smoothly complete the withdrawal of the loop.
[0042] In this embodiment, a sinker needle plate 6 is arranged above the front end of the needle plate 1. The front end of the sinker needle plate 6 is provided with sinker grooves 61 spaced apart along the length direction. The upper part of the sinker 2 has a sinker heel 21, which is slidably inserted into the sinker groove 61, so that the sinker heel 21 and the sinker groove 61 can cooperate and guide the sinker during the forward and backward swinging process. At the same time, it can prevent the sinker 2 from shaking, thereby greatly improving the working stability of the sinker.
[0043] Furthermore, movable tooth plate grooves 62 are arranged at intervals along the length direction on the bottom surface of the Sink needle plate, and the front end of the movable tooth plate groove 62 is connected to the side wall of the sinker plate groove 61, and the upper part of the rear end of the movable tooth plate 4 is provided with a guide portion 45 to make the guide portion 45 of the movable tooth plate and the movable tooth plate groove 62 fit in a guided manner, thereby reducing the space occupied by the sinker plate groove 61 and the movable tooth plate groove 62, and ensuring that the movable tooth plate 4 does not shake when swinging back and forth.
[0044] Among them, a stop strip 133 is penetrated at the front end of the Sink needle plate 6, and the stop strip 133 is used to cooperate with the stop of the sinker butt 21 to prevent the sinker butt of the sinker 2 from swinging too much and escaping from the sinker groove.
[0045] Embodiment 2:
[0046] Reference Figure 6 , Figure 7 As shown, the difference between this embodiment and the first embodiment is that a fixed shaft hole is provided at the lower front end of the movable tooth piece, and the limit strip 12 in this embodiment is provided below the movable tooth piece 4 and passed through the inlay of the needle plate 1, so that the fixed shaft is limitedly matched with the limit strip 12. When the flat knitting machine performs conventional weaving, the movable tooth piece 4 is swung forward by shifting the movable tooth piece 4, and the limit strip 12 is passed through the fixed shaft hole 46 of the movable tooth piece 4 in turn, so that the limit strip 12 is used to fix the movable tooth piece 4, thereby limiting the swinging of the movable tooth piece 4 back and forth, and finally the blocking line is inserted into the plug hole of the movable tooth piece.
[0047] When the flat knitting machine is performing full-form weaving, the limit strip 12 and the stop strip 51 are removed from the needle plate 1 and the movable tooth piece 4 is pushed to swing backward, so that the avoidance groove 43 of the movable tooth piece 4 is moved between the two knitting needles. Finally, the limit strip 12 and the stop strip 51 are further inserted into the needle plate 1, and the limit strip 12 is used to cooperate with the bottom stop of the movable tooth piece 4 to prevent the movable tooth piece 4 from swinging forward under the action of its own weight, thereby ensuring the stability of the movable tooth piece 4 during the full-form weaving process.
[0048] Compared with the first embodiment, the tooth plate and the sinker plate of the present embodiment do not need to be processed to form the first avoidance groove, thereby greatly reducing the processing cost.
[0049] Of course, the above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with this technology to understand the content of the utility model and implement it accordingly. They cannot be used to limit the protection scope of the utility model. Any modifications made according to the spirit of the main technical scheme of the utility model should be included in the protection scope of the utility model.
Claims
1. A needle plate device with adjustable tooth gap, characterized in that: It comprises a needle plate (1), a plurality of sinkers (2), a plurality of tooth plates (3), and a plurality of movable tooth plates (4), wherein the plurality of sinkers (2) are respectively inserted on the needle plate (1) along the length direction, the plurality of tooth plates (3) are respectively inserted at intervals at the lower part of the sinkers (2), and the plurality of movable tooth plates (4) are respectively arranged at intervals between the tooth plates (3) and inserted on one side of the sinkers (2); The sinker (2) is provided with a rotating shaft (11), and the lower rear end of the movable tooth piece (4) is movably connected to the rotating shaft (11), so that the movable tooth piece (4) can swing back and forth around the rotating shaft (11); A limit strip (12) is provided on the upper part of the needle plate (1), and a sliding hole (42) or a fixed shaft hole (46) is provided on the movable tooth piece (4). The limit strip (12) is limitedly matched with the sliding hole (42) or the fixed shaft hole (46) on the movable tooth piece (4), so that the limit strip (12) is used to limit the forward and backward swinging of the movable tooth piece (4).
2. A needle plate device with adjustable tooth gap according to claim 1, characterized in that: The sliding hole (42) is arranged in the middle of the movable tooth plate (4), and the sliding hole (42) is in the shape of an "8".
3. The needle plate device with adjustable tooth gap according to claim 1, characterized in that: The fixed shaft hole (46) is arranged at the lower front end of the movable tooth piece (4).
4. The needle plate device with adjustable tooth gap according to claim 1, characterized in that: A thread blocking mechanism (5) is provided at the front end of the needle plate (1), the front end of the movable tooth plate (4) is plug-connected with the thread blocking mechanism (5), the thread blocking mechanism (5) comprises a thread blocking line (51), and limited stoppers (53) are provided on both sides of the needle plate (1), the opposite surfaces of the limited stoppers (53) have support holes (531), and the ends of the thread blocking lines (51) are plug-connected in the support holes (531) of the limited stoppers (53).
5. A needle plate device with adjustable tooth gap according to claim 4, characterized in that: The front end of the movable tooth piece (4) is provided with an insertion hole (41), and the insertion holes (41) are respectively plugged and matched with the blocking lines (51).
6. The needle plate device with adjustable tooth gap according to claim 1, characterized in that: A clearance groove (43) is provided in the middle of the front end of the movable tooth piece (4) for increasing the yarn capacity.
7. The needle plate device with adjustable tooth gap according to claim 1, characterized in that: A yarn blocking portion (44) is provided at the upper front end of the movable tooth piece (4) for blocking the yarn of the coil.
8. The needle plate device with adjustable tooth gap according to claim 1, characterized in that: A sinker needle plate (6) is arranged above the front end of the needle plate (1), and sinker grooves (61) are arranged at intervals along the length direction at the front end of the sinker needle plate (6). The upper part of the sinker (2) has a sinker heel (21) which is aligned with the sinker groove (61).
9. A needle plate device with adjustable tooth gap according to claim 8, characterized in that: The bottom surface of the needle plate (6) is provided with movable tooth plate grooves (62) at intervals along the length direction, and the front end of the movable tooth plate groove (62) is connected to the side wall of the sinker plate groove (61), and the upper part of the rear end of the movable tooth plate (4) has a guide part (45) so that the guide part (45) of the movable tooth plate (4) is aligned and matched with the movable tooth plate groove (62).
10. The needle plate device with adjustable tooth gap according to claim 8, characterized in that: A stop strip (63) is provided at the front end of the sinker needle plate (6), and the stop strip (63) is used to cooperate with the stop of the sinker butt (21).