Guide rail structure, energy storage box and energy storage device

By designing the guide rail structure, including support rails, locking parts and limiting parts, the problem of unreliable installation of the battery pack in the energy storage device is solved, and the installation reliability and transportation safety of the battery pack are improved.

CN222813788UActive Publication Date: 2025-04-29BATTERO TECH CORP LTD
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Patent Information

Application Number
CN202420816833.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-04-29
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The installation of the battery pack in the energy storage device is unreliable, which leads to easy deviation during transportation, and internal components are easily damaged, posing safety hazards such as electrical safety and fire.

Method used

A guide rail structure is designed, including a support rail, a locking member and a limiting member. The support rail allows the battery pack to be inserted and supported in the longitudinal direction. The locking member is used to fix the battery pack. The limiting member limits the rear end of the battery pack longitudinally, horizontally and vertically through the limiting surface and the plug-in fitting structure.

Benefits of technology

It improves the installation reliability of the battery pack, ensures the stability of the battery pack during transportation, and reduces the safety risks of the battery pack.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a guide rail structure, an energy storage box and an energy storage device, the guide rail structure comprises a supporting rail, a locking piece and a limiting piece, the supporting rail comprises a first end and a second end which are oppositely arranged in the longitudinal direction of the supporting rail, and the first end is configured to allow a battery pack to be inserted in the longitudinal direction and supported on the supporting rail. The locking piece has an assembling state and a locking state relative to the first end, when the locking piece is in the assembling state, the battery pack is allowed to be inserted from the first end, and when the locking piece is in the locking state, the locking piece is fixedly connected with the battery pack located on the supporting rail. The limiting piece is arranged at the second end and comprises a limiting surface and an insertion matching structure, and the limiting surface faces the first end and is used for abutting against the battery pack. And the plugging matching structure is used for being plugged with the battery pack along the longitudinal direction. The front end of the battery pack is locked, the rear end of the battery pack is limited in the longitudinal direction, the transverse direction and the vertical direction through the limiting face and the insertion matching structure, the battery pack is installed more reliably, and potential safety hazards existing in the transportation process of the battery pack are reduced.
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Description

Technical Field

[0001] The present application relates to the field of energy storage technology, and in particular to a guide rail structure, an energy storage box and an energy storage device. Background Art

[0002] An energy storage container or energy storage cabinet is an energy storage device that assembles battery clusters, controllers, cooling equipment, etc. together and uses battery clusters to store electrical energy.

[0003] The battery packs that make up the battery cluster in the energy storage device are usually installed by plug-in, and the battery packs need to be fixed on different compartments of the box. Since the space in each compartment of the energy storage device is small and inconvenient to operate, in conventional energy storage devices, the battery packs are basically fixed by bolts at the first end and the second end is not fixed. With this fixing method, the battery packs are easily offset due to bumps during transportation, and the internal components are easily damaged. The battery packs have safety hazards such as electrical safety and fire. Utility Model Content

[0004] Based on this, it is necessary to provide a guide rail structure, an energy storage box and an energy storage device to address the problem that the energy storage device has safety hazards due to unreliable installation of the battery pack.

[0005] A guide rail structure, comprising:

[0006] A support rail, comprising a first end and a second end disposed opposite to each other in a longitudinal direction thereof, wherein the first end is configured to allow a battery pack to be inserted and supported on the support rail along the longitudinal direction;

[0007] a locking member having an assembled state and a locked state relative to the first end, wherein when the locking member is in the assembled state, the battery pack is allowed to be inserted from the first end, and when the locking member is in the locked state, the battery pack is fixedly connected to the support rail; and

[0008] A limiting member is arranged at the second end, and the limiting member includes a limiting surface and a plug-in matching structure; the limiting surface is arranged facing the first end, and is used to abut against the battery pack located on the support rail; the plug-in matching structure is used to plug with the battery pack located on the support rail along the longitudinal direction.

[0009] In some embodiments, a buffer layer is provided on the limiting surface.

[0010] In some embodiments, the support rail includes a support plate and a side plate that are intersectingly arranged, both of which are extended along the longitudinal direction, and the side plate is erected at one end of the support plate in the lateral direction of the guide rail structure; the surface of the support plate adjacent to the side plate is a support surface for supporting the battery pack.

[0011] In some embodiments, the side plate includes a reinforcing folded edge, and the reinforcing folded edge is bent along the transverse direction toward the side where the support plate is located, and an insertion space is formed between the reinforcing folded edge and the support surface.

[0012] In some embodiments, the reinforcing fold includes a guiding bevel, and the guiding bevel is arranged at an end of the reinforcing fold close to the first end, and the distance between the guiding bevel and the supporting surface gradually increases in a direction toward the first end.

[0013] In some embodiments, the guide rail structure includes a buffer spring buckle, which is protrudingly arranged on a lateral side of the side plate close to the support plate, and the buffer spring buckle can be elastically deformed in the lateral direction.

[0014] In some embodiments, the guide rail structure includes an insert spring buckle, which is protruded from the other lateral side of the side panel, and has a root connected to the side panel and an insert portion extending downward from the root, and the insert portion is protruded from a surface of the side panel facing away from the support surface; and along the top-to-bottom direction, the distance between the insert portion and the side panel increases.

[0015] In some embodiments, the side plate is provided with a mounting portion for mounting the guide rail structure on an external structure;

[0016] The support rail further comprises a support frame, which is arranged at the bottom of the support plate and is used for fixedly connecting to an external structure;

[0017] The locking member includes a locking plate, one end of which is detachably connected to the support frame, and the other end of which is used for fixed connection with the battery pack located on the support plate.

[0018] An energy storage box, comprising:

[0019] A box body, wherein a mounting frame is arranged inside the box body;

[0020] A plurality of guide rail layers arranged at intervals in a vertical direction, each of the guide rail layers comprising a plurality of guide rail structures as described in the above embodiment, each of the guide rail structures being mounted on the mounting frame; the guide rail structures of each guide rail layer being arranged at intervals in the same horizontal plane;

[0021] A battery installation space for inserting a battery pack is formed between adjacent guide rail layers.

[0022] An energy storage device, comprising:

[0023] The energy storage box in the above embodiment; and

[0024] A battery pack, wherein each of the battery installation spaces is inserted with the battery pack;

[0025] Among them, one longitudinal end of the battery pack is against the limiting surface of the guide rail structure and has a cavity hole plugged into the plug-in matching structure of the guide rail structure, and the other longitudinal end of the battery pack is fixedly connected to the locking piece of the guide rail structure.

[0026] The above-mentioned guide rail structure, energy storage box and energy storage device, when the battery pack is inserted into place on the support rail, the limiting surface of the limiting member cooperates with the locking member to limit the battery pack in the front and rear directions, and at the same time, the plug-in matching structure of the limiting member can limit the rear end of the battery pack in the horizontal and vertical directions. Compared with the solution in the related art that only locks the front end of the battery pack, the solution of the embodiment of the present application also uses the limiting surface and the plug-in matching structure to limit the rear end of the battery pack in the longitudinal, horizontal and vertical directions, making the battery pack installation more reliable, the battery pack transportation process safer, and reducing the safety hazards of the battery pack. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present application. Moreover, the same reference numerals are used throughout the drawings to represent the same components. In the drawings:

[0028] Figure 1 Schematic diagram of the structure of energy storage devices in some embodiments.

[0029] Figure 2 Schematic diagram of a rear view of a battery pack according to some embodiments.

[0030] Figure 3 Schematic diagram of a front view of a battery pack according to some embodiments.

[0031] Figure 4 Schematic diagram of the exploded view of the guide rail structure of some embodiments.

[0032] Figure 5 for Figure 4 A partial structural schematic diagram of the guide rail structure shown.

[0033] Figure 6 Schematic side view of the guide rail structure of some embodiments.

[0034] The reference numerals in the specific implementation manner are as follows:

[0035] 1000, energy storage device; 200, battery pack; 201, lower box; 202, upper box; g, cavity hole; s, locking hole; 201a, protruding periphery; 100, energy storage box; 20, box body; 30, mounting frame; 10, guide rail structure; X, longitudinal; Y, transverse; Z, vertical; 11, support rail; D1, first end; D2, second end; 11a, support plate; m, support surface; 11b, side plate; b1, mounting portion; 11c, reinforced folded edge; k, insertion space; c1, guide bevel; 11d, buffer spring buckle; 11e, plug-in spring buckle; e1, plug-in portion; 12, locking piece; 12k, locking plate; k1, first connecting hole; k2, second connecting hole; 13, limiting piece; 13f, limiting surface; 13g, plug-in matching structure; 13h, buffer layer; 14, support frame. DETAILED DESCRIPTION

[0036] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0037] In the description of the present application, it should be understood that terms such as “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships, if any, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0038] In addition, if present, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0039] In this application, unless otherwise clearly specified and limited, if any, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0040] In the present application, if it appears, unless otherwise clearly specified and limited, a first feature “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature “above”, “above” and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature “below”, “below” and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0041] It should be noted that, if present, when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0042] The present application aims at the problem in the related art that the energy storage device has a potential safety hazard due to the unreliable installation of the battery pack, and provides a guide rail structure, an energy storage box and an energy storage device. The guide rail structure is used to support the battery pack to be inserted along its longitudinal direction and supported on itself. When the battery pack is inserted in place, the guide rail structure can be fixedly connected at the front end of the battery pack by a locking member, and limitedly connected at the rear end of the battery pack by a limiting member, thereby improving the installation reliability of the battery pack.

[0043] The energy storage device involved in the embodiment of the present application may be an energy storage container or an energy storage cabinet. The energy storage device includes an energy storage box and a battery pack, and the energy storage box includes a box body and a guide rail structure in the embodiment of the present application. Figure 1 Schematic diagram of the structure of energy storage devices in some embodiments.

[0044] Reference Figure 1In some embodiments, a mounting frame 30 is provided in the energy storage box 100, and multiple layers of guide rail layers are vertically spaced apart in the box body 20, each guide rail layer includes multiple guide rail structures 10, and each guide rail structure 10 is installed on the mounting frame 30. The guide rail structures 10 of each guide rail layer are arranged at intervals on the same horizontal plane. A battery installation space for inserting the battery pack 200 is formed between adjacent guide rail layers. In actual application, the guide rail structures 10 of each guide rail layer jointly guide the battery pack 200 to be inserted into the battery installation space along the longitudinal direction of the guide rail structure 10, and are supported on the guide rail structure 10. Typically, but not limited to, the number of guide rail structures 10 in each guide rail layer is two. The two guide rail structures 10 of each guide rail layer are arranged on both sides of the battery pack 200.

[0045] The battery pack 200 generally includes a housing and a plurality of battery cells arranged in the housing. The plurality of battery cells may be arranged in parallel or in series in the housing. A battery management system for managing the battery cells and a thermal management system for thermal management of the battery cells may also be provided in the battery pack 200. The battery cell is the smallest unit for performing electrochemical reactions in the battery pack 200, and generally includes a housing, an electrode assembly loaded in the housing, an electrolyte, etc. The electrode assembly is generally formed by lamination or winding of a positive electrode sheet, a negative electrode sheet, and a separator. Please refer to the conventional settings for the specific structure of the battery cell.

[0046] Figure 2 is a schematic rear view of a battery pack 200 in some embodiments, Figure 3 200 is a front view of a battery pack 200 of some embodiments. Figure 2 and Figure 3 The box body of the battery pack 200 includes a lower box body 201 and an upper box body 202 . The upper box body 202 is arranged above the lower box body 201 . The upper box body 202 and the lower box body 201 are connected to each other to form an internal space of the battery pack 200 .

[0047] Further, refer to Figure 2 and Figure 3 The lower box 201 includes a protruding edge that is protruding relative to the upper box 202. In actual application, the battery pack 200 can be inserted and supported on the guide rail structure 10 through the protruding edge of the lower box 201. It should be noted that the protruding edge is optional. For a battery pack 200 that does not include the protruding edge, it can also be directly supported on the guide rail structure 10 through the bottom side edge of the lower box 201.

[0048] In some embodiments, reference Figure 2 The rear end of the lower box 201 of the battery pack 200 is provided with a cavity hole g, which can reduce the weight of the battery pack 200 and can be inserted into the limiting member 13 on the guide rail structure 10. In some embodiments, referring to Figure 3A locking hole s is provided at the front end of the lower box body 201 of the battery pack 200 for fixing the battery pack 200 to the locking member 12 of the guide rail structure 10 .

[0049] In some embodiments, the mounting frame 30 includes a plurality of columns, each of which is fixed in the box body 20, and the guide rail structure 10 is installed on the columns. The plurality of columns are arranged at intervals in the lateral direction of the guide rail structure 10, and the two guide rail structures 10 of each guide rail layer are installed on opposite sides of two adjacent columns.

[0050] The guide rail structure 10 in the embodiment of the present application is described in detail below.

[0051] Figure 4 Schematic diagram of the exploded view of the guide rail structure 10 in some embodiments. Figure 5 for Figure 4 A partial structural schematic diagram of the guide rail structure 10 is shown.

[0052] Please refer to Figure 4 and Figure 5 The guide rail structure 10 provided in the embodiment of the present application includes a support rail 11, a locking member 12 and a limiting member 13. The support rail 11 includes a first end D1 and a second end D2 which are arranged opposite to each other in the longitudinal direction. The first end D1 is configured to allow the battery pack 200 to be inserted and supported on the support rail 11 along the longitudinal direction. The locking member 12 has an assembly state and a locking state relative to the first end D1. When the locking member 12 is in the assembly state, the battery pack 200 is allowed to be inserted from the first end D1. When the locking member 12 is in the locking state, it is fixedly connected with the battery pack 200 located on the support rail 11. The limiting member 13 is arranged at the second end D2. The limiting member 13 includes a limiting surface 13f and a plug-in matching structure 13g. The limiting surface 13f is arranged facing the first end D1 and is used to abut against the battery pack 200 located on the support rail 11. The plug-in matching structure 13g is used to plug with the battery pack 200 located on the support rail 11 along the longitudinal direction.

[0053] The longitudinal direction of the support rail 11 is its extension direction, and its transverse direction is perpendicular to its longitudinal direction. The longitudinal dimension of the support rail 11 is greater than its transverse dimension. In practical applications, the longitudinal and transverse directions of the support rail 11 are both horizontal directions. Figure 4 In the structure shown, X represents the longitudinal direction of the support rail 11, Y represents the transverse direction of the support rail 11, and Z represents the vertical direction.

[0054] The first end D1 is the front end of the support rail 11, and the second end D2 is the rear end of the support rail 11. In actual application, the battery pack 200 is inserted into the support rail 11 along the longitudinal direction from the first end D1 of the support rail 11 and supported on the support rail 11 until the battery pack 200 abuts against the limiting surface 13f of the limiting member 13 at the second end D2, and the battery pack 200 is inserted into place.

[0055] The locking member 12 has an assembled state and a locked state relative to the first end D1, and can switch between the two states. Specifically, the locking member 12 can be detachably arranged at the first end D1. Before inserting the battery pack 200, the locking member 12 (such as a locking bolt) is removed from the first end D1 so as not to interfere with the insertion of the battery pack 200. When the battery pack 200 is inserted into place, the locking member 12 is reinstalled on the first end D1, and the locking member 12 can be locked to the front end of the battery pack 200 through the locking hole s on the battery pack 200. Of course, the locking member 12 can also be always arranged at the first end D1, for example, the locking member 12 can be rotatably arranged at the first end D1, and it can switch between the assembled state and the locked state when rotating.

[0056] The limiting member 13 includes a limiting surface 13f and a plug-in matching structure 13g. The plug-in matching structure 13g may be a protruding structure protruding toward the first end D1 relative to the limiting surface 13f, or may be a recessed structure recessed away from the first end D1, as long as it can be plugged into the corresponding plug-in position on the battery pack 200. When the battery pack 200 is plugged into place, the limiting surface 13f limits the battery pack 200 in the longitudinal direction. At the same time, the plug-in matching structure 13g is smoothly plugged into the corresponding plug-in position on the battery pack 200, and the plug-in matching structure 13g cooperates with the corresponding plug-in position to limit the rear end of the battery pack 200 in the vertical and horizontal directions.

[0057] In a specific embodiment, a cavity hole g is provided at a corresponding plug-in position on the battery pack 200, and the plug-in matching structure 13gze may be a protruding structure protruding from the limiting surface 13f.

[0058] When the guide rail structure 10 is applied to the energy storage box 100 of the energy storage device 1000, when the battery pack 200 is inserted into place on the support rail 11, the limiting surface 13f of the limiting member 13 cooperates with the locking member 12 to limit the battery pack 200 in the front-to-back direction, and at the same time, the plug-in matching structure 13g of the limiting member 13 can limit the rear end of the battery pack 200 in the horizontal and vertical directions. Compared with the solution in the related art that only locks the front end of the battery pack 200, the solution of the embodiment of the present application also uses the limiting surface 13f and the plug-in matching structure 13g to limit the rear end of the battery pack 200 in the longitudinal, horizontal and vertical directions, so that the battery pack 200 is installed more reliably, the transportation process of the battery pack 200 is safer, and the safety hazards of the battery pack 200 are reduced.

[0059] Specifically in the embodiment, refer to Figure 1The limiting member 13 includes a first bent piece arranged at an angle with the support rail 11, and the first bent piece includes a surface facing the first end D1, and the surface constitutes a limiting surface 13f. A second bent piece is provided on the first bent piece, which is arranged at an angle with the first bent piece, and the second bent piece extends horizontally toward the first end D1, and the second bent piece constitutes a plug-in matching structure 13g. With such a structure, the limiting member 13 and the support rail 11 can be stamped and formed as an integrated whole, thereby reducing production costs.

[0060] In some embodiments, reference Figure 5 , a buffer layer 13h is provided on the limiting surface 13f. The buffer layer 13h can be a layer structure with buffering and energy absorption effect, such as a rubber layer, a silicone layer, a sponge layer, etc., which can be provided on the limiting surface 13f by bonding, fastening connection, etc. If the plug-in matching structure 13g is provided on the limiting surface 13f, the plug-in matching structure 13g and the buffer layer 13h are staggered to avoid interference between the two.

[0061] During the insertion of the battery pack 200, the buffer layer 13h can make the rear end of the battery pack 200 flexibly contact with the limiter 13, reducing the probability of the battery pack 200 and the limiter 13 being damaged due to rigid contact, and playing a certain protective role for the battery pack 200 and the guide rail structure 10.

[0062] In some embodiments, the support rail 11 includes a support plate 11a and a side plate 11b that are intersectingly arranged, both of which are arranged to extend along the longitudinal direction, and the side plate 11b is erected at one end of the support plate 11a in the transverse direction of the guide rail structure 10. The surface of the support plate 11a adjacent to the side plate 11b is a support surface m for supporting the battery pack 200.

[0063] In actual use, the support plate 11a is arranged roughly horizontally, and the support surface m is the upper surface of the support plate 11a. The side plate 11b is roughly vertically arranged on the support plate 11a, which can limit the battery pack 200 to a certain extent in the horizontal direction, guide the battery pack 200 to move linearly along the support plate 11a, and cause less horizontal position deviation.

[0064] When the guide rail structure 10 is applied to the energy storage box 100, the side plates 11b of the two guide rail structures 10 of each guide rail layer are arranged on different sides of the support plate 11a thereof, and the side plates 11b of the two guide rail structures 10 limit the battery pack 200 in the lateral space between them, so that the battery pack 200 can be inserted and installed without derailment. The side of the support plate 11a away from the side plate 11b is open to avoid the battery pack 200.

[0065] The support plate 11a and the side plate 11b can be obtained by bending the same plate blank.

[0066] In some embodiments, the side plate 11b includes a reinforcing folded edge 11c, which is bent laterally toward the side where the support plate 11a is located, and an insertion space k is formed between the reinforcing folded edge 11c and the support surface m.

[0067] The reinforcing fold 11c is usually obtained by bending a part of the side plate 11b. The setting of the reinforcing fold 11c can enhance the strength of the side plate 11b. The reinforcing fold 11c is vertically spaced from the support surface m to form an insertion space k. In actual application, the protruding peripheral edge 201a of the lower box 201 of the battery pack 200 can be inserted into the insertion space k in the longitudinal direction. The insertion space k can be used to limit the battery pack 200 to a certain extent in the vertical direction.

[0068] Specifically, the number of the reinforcing folded edges 11 c may be multiple, and the multiple reinforcing folded edges 11 c are arranged at intervals in the longitudinal direction.

[0069] In some embodiments, reference Figure 4 and Figure 5 The reinforcing fold 11c includes a guiding bevel c1, which is disposed at an end of the reinforcing fold 11c close to the first end D1. Along the direction toward the first end D1, the distance between the guiding bevel c1 and the supporting surface m increases gradually.

[0070] The guiding bevel c1 can be obtained by bending the end of the reinforcing folded edge 11c upward. The two ends of the reinforcing folded edge 11c in the longitudinal direction are recorded as the first folded edge end and the second folded edge end, and the first folded edge end is arranged close to the first end D1, and the guiding bevel c1 is formed at least on the first folded edge end. Of course, for the sake of aesthetics and structural symmetry, so that the structural strength of the side plate 11b is more uniform, the same structure as the guiding bevel c1 can also be arranged on the second folded edge end.

[0071] "The distance between the guiding bevel c1 and the supporting surface m" refers to the distance in the vertical direction, which increases toward the first end D1, thereby forming a trumpet-shaped guiding space between the guiding bevel c1 and the supporting surface m. The battery pack can be smoothly extended into the insertion space under the guidance of the guiding space, thereby improving the convenience of assembly.

[0072] In some embodiments, the guide rail structure 10 includes a buffer spring buckle 11d, which is protrudingly disposed on a lateral side of the side plate 11b close to the support plate 11a, and the buffer spring buckle 11d can be elastically deformed in the lateral direction.

[0073] For the convenience of explanation, the side of the side plate 11b that is close to the support plate 11a in the horizontal direction is recorded as the inner side, and the other side is recorded as the outer side. One end of the buffer spring buckle 11d is fixed to the side plate 11b, and the other end is suspended and protrudes from the inner side of the side plate 11b. The protruding end of the buffer spring buckle 11d is used to abut against the left / right side of the battery pack 200.

[0074] When the size of the battery pack 200 is deviated, the deformation of the buffer spring buckle 11d compensates for the size error of the battery pack 200, ensuring that the battery pack 200 can be smoothly inserted. At the same time, the elastic force provided by the buffer spring buckle 11d can also clamp the battery pack 200, improving the installation reliability of the battery pack 200.

[0075] Figure 6 Schematic side view of the guide rail structure 10 according to some embodiments.

[0076] In some embodiments, reference Figure 6 The guide rail structure 10 includes an insert spring buckle 11e, which is protruding from the other lateral side of the side plate 11b. The insert spring buckle 11e has a root connected to the side plate 11b and an inserting portion e1 extending downward from the root. The inserting portion e1 is protruding from the side surface of the side plate 11b away from the supporting surface m; and along the direction from top to bottom, the distance between the inserting portion e1 and the side plate 11b increases gradually.

[0077] That is, the plug-in spring buckle 11e is protruding from the outside of the side plate 11b, the root of the plug-in spring buckle 11e is fixed to the side plate 11b, the plug-in portion e1 is suspended and tilted from top to bottom away from the side plate 11b, and the lateral interval with the side plate 11b increases during the tilting process.

[0078] When installing the guide rail structure 10, the plug-in portion e1 of the plug-in spring buckle 11e can be inserted into the corresponding hole of the mounting frame 30 to roughly install the guide rail structure 10. In this way, the provision of the plug-in spring buckle 11e not only improves the mounting capacity of the guide rail structure 10, but also facilitates the installation operation of the guide rail structure 10.

[0079] Among them, openings can be provided on the side plate 11b at positions corresponding to the buffer spring buckle 11d and the plug spring buckle 11e. The provision of the openings can not only reduce the material used for the side plate 11b. Moreover, the buffer spring buckle 11d can be deformed and accommodated in the corresponding opening under the push of the battery pack 200, that is, the space in the opening serves as the deformation space of the buffer spring buckle 11d, which helps to reduce the lateral space occupied by the guide rail structure 10 in the energy storage box 100 and improve the space utilization rate of the energy storage box 100.

[0080] At the same time, during the installation of the guide rail structure 10, when the plug-in portion e1 fails to be successfully inserted into the corresponding hole of the mounting frame 30, the plug-in portion e1 can be deformed and accommodated in the opening, which also helps to reduce the lateral space occupied by the guide rail structure 10 in the energy storage box 100 and improve the space utilization rate of the energy storage box 100.

[0081] In some embodiments, reference Figure 4 and Figure 5 The side plate 11b is provided with a mounting portion b1 for mounting the guide rail structure 10 on an external structure.

[0082] The mounting portion b1 may be a mounting hole, and the side plate 11b may be fixed to the external structure by fasteners such as screws and bolts. In actual application, the guide rail structure 10 is installed on the mounting frame 30 through the mounting portion b1 on the side plate 11b. At this time, by setting the mounting portion b1 on the side plate 11b, the insertion of the battery pack 200 will not be affected, and the side plate 11b is set vertically, which is also convenient for the staff to fix the side plate 11b and the mounting frame 30.

[0083] In a specific embodiment, the mounting portion b1 includes a mounting hole, and the mounting hole is a strip-shaped hole in the longitudinal direction, so that a certain processing error of the guide rail structure 10 in the longitudinal direction is allowed without affecting the installation of the guide rail structure 10 .

[0084] In some embodiments, a support frame 14 is provided at the bottom of the support plate 11a, and the support frame 14 is used to fix and connect the external structure. Specifically, the support frame 14 can be a tripod, and the support frame 14 and the support plate 11a can be fastened and connected by bolts or the like. The external structure refers to the mounting frame 30, and the support frame 14 and the mounting frame 30 can be fastened, welded, etc. fixed. Preferably, the support frame 14 is provided below the first end D1 and the second end D2 of the support plate 11a.

[0085] At this time, the support frame 14 can support the support plate 11 a, thereby improving the bearing capacity of the guide rail structure 10 for the battery pack 200 , and the battery pack 200 can be installed more reliably.

[0086] In some embodiments, the locking member 12 includes a locking plate 12k, one end of which is detachably connected to the support frame 14, and the other end of which is used to be fixedly connected to the battery pack 200 located on the support plate 11a.

[0087] Specifically, refer to Figure 4 The locking plate 12k is provided with a first connection hole k1 and a second connection hole k2 arranged up and down. The fastener passes through the first connection hole k1 to detachably fix the locking plate 12k to the support frame 14, and the fastener passes through the second connection hole k2 and the locking hole s on the battery pack 200 to fix the locking plate 12k to the battery pack 200.

[0088] Preferably, the first connection hole k1 may be a strip hole arranged vertically, and the second connection hole k2 may be a strip hole arranged horizontally (corresponding to the horizontal direction). This allows a certain processing error in the locking hole s of the battery pack 200 and reduces the processing accuracy requirements of the locking hole s.

[0089] In one embodiment of the present application, refer to Figures 4 to 6The guide rail structure 10 includes a support rail 11, a locking plate 12k, a stopper 13 and a support frame 14. The support rail 11 includes a support plate 11a and a side plate 11b. The stopper 13 is bent and arranged on the support plate 11a. The support frame 14 is arranged at the bottom of the support plate 11a. The locking plate 12k is detachably connected to the support frame 14. The side plate 11b is provided with the above-mentioned reinforcing folded edge 11c, buffer spring buckle 11d and plug spring buckle 11e.

[0090] In addition, the embodiment of the present application further provides an energy storage box 100, including a box body 20 and multiple guide rail layers arranged at intervals in a vertical direction, a mounting frame 30 is arranged in the box body 20, each guide rail layer includes multiple guide rail structures 10 in the above embodiment, and each guide rail structure 10 is installed on the mounting frame 30; the guide rail structures 10 of each guide rail layer are arranged at intervals on the same horizontal plane. A battery installation space for inserting a battery pack 200 is formed between adjacent guide rail layers.

[0091] In addition, refer to Figure 1 , and combined with Figure 2 and Figure 3 The present application also provides an energy storage device 1000, including a battery pack 200 and the energy storage box 100 in the above embodiment. A battery pack 200 is inserted into each battery installation space. One longitudinal end of the battery pack 200 abuts against the limiting surface 13f of the guide rail structure 10, and has a cavity hole g plugged into the plug-in matching structure 13g of the guide rail structure 10, and the other longitudinal end of the battery pack 200 is fixedly connected to the locking member 12 of the guide rail structure 10.

[0092] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0093] The above-mentioned embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the attached claims.

Claims

1. A guide rail structure, characterized in that: include: A support rail (11), comprising a first end (D1) and a second end (D2) disposed opposite to each other in a longitudinal direction thereof, wherein the first end (D1) is configured to allow a battery pack (200) to be inserted and supported on the support rail (11) along the longitudinal direction; a locking member (12) having an assembled state and a locked state relative to the first end (D1); when the locking member (12) is in the assembled state, the battery pack (200) is allowed to be inserted from the first end (D1); when the locking member (12) is in the locked state, the battery pack (200) is fixedly connected to the support rail (11); and A limiting member (13) is arranged at the second end (D2), and the limiting member (13) comprises a limiting surface (13f) and a plug-in matching structure (13g); the limiting surface (13f) is arranged facing the first end (D1) and is used to abut against the battery pack (200) located on the support rail (11); the plug-in matching structure (13g) is used to be plugged with the battery pack (200) located on the support rail (11) along the longitudinal direction.

2. The guide rail structure according to claim 1, characterized in that: A buffer layer (13h) is provided on the limiting surface (13f).

3. The guide rail structure according to any one of claims 1 or 2, characterized in that: The support rail (11) comprises a support plate (11a) and a side plate (11b) which are arranged to intersect each other, both of which are arranged to extend along the longitudinal direction, and the side plate (11b) is erected at one end of the support plate (11a) in the lateral direction; The surface of the support plate (11a) adjacent to the side plate (11b) is a support surface (m) for supporting the battery pack (200).

4. The guide rail structure according to claim 3, characterized in that: The side plate (11b) comprises a reinforcing folded edge (11c), the reinforcing folded edge (11c) being bent along the transverse direction toward the side where the supporting plate (11a) is located, and an insertion space (k) is formed between the reinforcing folded edge (11c) and the supporting surface (m).

5. The guide rail structure according to claim 4, characterized in that: The reinforcing fold (11c) comprises a guiding bevel (c1), and the guiding bevel (c1) is arranged at an end of the reinforcing fold (11c) close to the first end (D1); Along the direction toward the first end (D1), the distance between the guiding bevel (c1) and the supporting surface (m) gradually increases.

6. The guide rail structure according to claim 3, characterized in that: The guide rail structure comprises a buffer spring buckle (11d), wherein the buffer spring buckle (11d) is protrudingly arranged on a lateral side of the side plate (11b) close to the support plate (11a), and the buffer spring buckle (11d) can be elastically deformed in the lateral direction.

7. The guide rail structure according to claim 3, characterized in that: The guide rail structure comprises an insert spring buckle (11e), wherein the insert spring buckle (11e) is protrudingly arranged on the other lateral side of the side plate (11b), and the insert spring buckle (11e) has a root portion connected to the side plate (11b) and an insert portion (e1) extending downward from the root portion, and the insert portion (e1) is protrudingly arranged on a side surface of the side plate (11b) away from the supporting surface (m); and along the direction from top to bottom, the distance between the insert portion (e1) and the side plate (11b) increases gradually.

8. The guide rail structure according to claim 3, characterized in that: The side plate (11b) is provided with a mounting portion (b1) for mounting the guide rail structure on an external structure; The support rail (11) further comprises a support frame (14), wherein the support frame (14) is arranged at the bottom of the support plate (11a), and the support frame (14) is used for fixedly connecting to an external structure; The locking member (12) comprises a locking plate (12k), one end of which is detachably connected to the support frame (14), and the other end of which is used for fixed connection to the battery pack (200) located on the support plate (11a).

9. An energy storage box, characterized in that: include: A box body (20), wherein a mounting frame (30) is arranged inside the box body (20); A plurality of guide rail layers arranged at intervals in a vertical direction, each of the guide rail layers comprising a plurality of guide rail structures according to any one of claims 1 to 8, each of the guide rail structures being mounted on the mounting frame (30); the guide rail structures of each guide rail layer being arranged at intervals in the same horizontal plane; A battery installation space for inserting a battery pack (200) is formed between adjacent guide rail layers.

10. An energy storage device, characterized in that: include: The energy storage box as claimed in claim 9; and A battery pack (200), wherein each of the battery installation spaces is inserted with the battery pack (200); One longitudinal end of the battery pack (200) abuts against a limiting surface (13f) of the guide rail structure and has a cavity hole (g) plugged into a plug-in matching structure (13g) of the guide rail structure, and the other longitudinal end of the battery pack (200) is fixedly connected to a locking member (12) of the guide rail structure.

Citation Information

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