Preserved vegetable raw material processing device

Abstract

The utility model discloses a prefabricated vegetable raw material processing device which comprises a processing box and a chain plate elevator, the processing box comprises a cleaning box and a filtering box, the cleaning box is installed at the upper end of the filtering box, a filtering piece is installed between the cleaning box and the filtering box, a detachable device is arranged between the filtering piece and the processing box, and the chain plate elevator is installed in the cleaning box. A plurality of inverted-U-shaped supporting frames are installed at the top of the cleaning box, connecting pipes are installed at the bottoms of the inverted-U-shaped supporting frames, a plurality of spraying pipes are further installed on the connecting pipes, the spraying pipes are installed at the bottoms of the inverted-U-shaped supporting frames, a water suction pump is installed on the side wall of the cleaning box, and a water suction pipe is installed at the water inlet end of the water suction pump. One end of the water pumping pipe penetrates through the side wall of the filtering box and is installed at the bottom of the filtering box, a first water drainage pipe is installed at the water outlet end of the water pump, the end, away from the water pump, of the first water drainage pipe is connected with the connecting pipe, and the problem that a large amount of water resources are wasted due to the fact that water resources cannot be recycled in the prefabricated vegetable raw material cleaning process is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of pre-prepared food processing, in particular to a pre-prepared food raw material processing device. Background Art

[0002] Pre-prepared meals, also known as pre-prepared prepared foods, generally refer to finished or semi-finished dishes that use one or more agricultural products such as agriculture, livestock, poultry, and aquatic products as the main raw materials, are prepared using standardized assembly line operations, and are supplemented with seasonings and other auxiliary materials. They are made through pre-processing (such as cutting, mixing, marinating, tumbling, kneading, shaping, seasoning, etc.) or pre-cooking (such as stir-frying, frying, baking, boiling, steaming, etc.), and are pre-packaged. Usually, pre-prepared meals need to be stored or transported under cold chain conditions for consumers or processors in the catering industry to simply heat or cook before consumption.

[0003] In the process of processing the raw materials of pre-prepared dishes, in order to ensure the cleanliness of the pre-prepared dishes, the raw materials need to be cleaned, so as to clean the impurities in the vegetables. Then, in the process of processing and cleaning the raw materials of the pre-prepared dishes, the impurities and soil in the raw materials will be separated from the raw materials and enter the clean water due to being soaked or rinsed with clean water. The contaminated water can no longer be used. In the prior art, sewage is generally replaced with clean water for the next cleaning, which will cause a large waste of water resources. A solution is proposed below to the above problem. Utility Model Content

[0004] The utility model aims to provide a pre-prepared food material processing device, which solves the problem that the existing pre-prepared food materials proposed in the above background technology cannot recycle water resources during the cleaning process, resulting in a large amount of water waste.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] A pre-prepared food raw material processing device comprises a processing box and a chain plate elevator installed in the processing box, the processing box comprises a cleaning box and a filter box, the cleaning box is installed at the upper end of the filter box, a filter element is installed between the cleaning box and the filter box, a detachable device is provided between the filter element and the processing box, the chain plate elevator is installed in the cleaning box, a plurality of inverted U-shaped support frames are installed on the top of the cleaning box, a connecting pipe is installed at the bottom of each of the inverted U-shaped support frames, a plurality of spray pipes are also installed on the connecting pipe, the spray pipe is installed at the bottom of the inverted U-shaped support frame, a water pump is installed on the side wall of the cleaning box, a water inlet end of the water pump is installed with a water suction pipe, one end of the water suction pipe passes through the side wall of the filter box and is installed at the bottom of the filter box, a drain pipe 1 is installed at the water outlet end of the water pump, an end of the drain pipe 1 away from the water pump is connected to the connecting pipe, and the connecting pipe is also externally connected to a water inlet pipe.

[0007] Preferably, the detachable device includes two sliding bars and a sealing plate, the two sliding bars are respectively fixed at the two ends of the filter element, sliding grooves are symmetrically provided on the two side walls of the processing box, a through groove is provided on the outer wall of the processing box, the through groove corresponds to the two sliding grooves, the filter element is slidably arranged in the processing box through the two sliding bars, and a wide groove corresponding to the through groove is also provided on the outer wall of the processing box, the sealing plate is fixed on the side wall of the filter element, the sealing plate is a stepped structure, and the sealing plate is snap-fitted with the through groove and the wide groove.

[0008] Preferably, the filter element includes a filter frame, a ceramsite filter, a coarse filter and an activated carbon filter, and the ceramsite filter, the coarse filter and the activated carbon filter are stacked in sequence, and the ceramsite filter, the coarse filter and the activated carbon filter are all installed in the filter frame, and the two sliding bars are respectively fixed on both sides of the filter frame.

[0009] Preferably, an annular groove is further provided on the wide groove, a sealing ring is fixed on one side of the sealing plate, the sealing ring corresponds to the annular groove, and a handle is fixed on the other side of the sealing plate.

[0010] Preferably, two liquid level sensors are installed inside the filter box, and the two liquid level sensors are respectively installed on the top side wall and the bottom side wall of the filter box. A controller is installed on the outer wall of the filter box. The two liquid level sensors are electrically connected to the controller, and the controller is also electrically connected to the water pump.

[0011] Preferably, a second drain pipe is provided on the side walls of the cleaning box and the filter box, and a control valve is installed on the second drain pipe.

[0012] Preferably, a sealing ring is installed at the connection between the water suction pipe and the filter box.

[0013] Beneficial effects: When processing the raw materials of pre-prepared dishes, the raw materials will be conveyed in the cleaning box through the chain plate elevator. During the conveying process, the raw materials will be sprayed and cleaned through various spray pipes. The washed sewage will leak to the bottom of the cleaning box through the hollow holes of the chain plates on the chain plate elevator, and the sewage will be filtered through the filter element. The filtered water will be stored in the filter box so that the water in the filter box can be pumped out by a water pump for secondary use, thereby reducing the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of an embodiment;

[0015] Figure 2 It is a schematic diagram of a partial cross-sectional structure of an embodiment for showing a processing box;

[0016] Figure 3 The embodiment is used to show the side view structure schematic diagram of the processing box;

[0017] Figure 4 This is a schematic diagram of the assembly of various parts of the filter frame used to illustrate the embodiment;

[0018] Figure 5 This is a schematic diagram of the structure of the filter screen used to illustrate the embodiment;

[0019] Figure 6 The embodiment is used to show the structural schematic diagram of installing a spray pipe on an inverted U-shaped support frame.

[0020] Figure numerals: 1. Processing box; 2. Chain elevator; 3. Cleaning box; 4. Filter box; 5. Filter element; 6. Removable device; 7. Inverted U-shaped support frame; 8. Connecting pipe; 9. Spray pipe; 10. Water pump; 11. Water pump; 12. Drain pipe one; 13. Slide bar; 14. Sealing plate; 15. Slide; 16. Through groove; 17. Filter frame; 18. Ceramic particle filter; 19. Coarse filter; 20. Activated carbon filter; 21. Annular groove; 22. Handle; 23. Liquid level sensor; 24. Controller; 25. Drain pipe two; 26. Control valve. DETAILED DESCRIPTION

[0021] See Figures 1 to 6 As shown, a pre-prepared food raw material processing device comprises a processing box 1 and a chain plate elevator 2 installed in the processing box 1, the processing box 1 comprises a cleaning box 3 and a filtering box 4, the cleaning box 3 is installed at the upper end of the filtering box 4, the chain plate elevator 2 is installed in the cleaning box 3, the chain plate elevator 2 is the prior art and therefore it will not be introduced in detail, when the pre-prepared food raw materials are processed, the raw materials will be conveyed in the cleaning box 3 through the chain plate elevator 2, a plurality of inverted U-shaped support frames 7 are installed on the top of the cleaning box 3, a connecting pipe 8 is installed at the bottom of each inverted U-shaped support frame 7, a plurality of spray pipes 9 are also installed on the connecting pipe 8, the spray pipe 9 is installed at the bottom of the inverted U-shaped support frame 7, the connecting pipe 8 is also externally connected to a water inlet pipe, during the raw material conveying process, the connecting pipe 8 can be supplied with water through the water inlet pipe, the connecting pipe 8 will convey water to each spray pipe 9, a plurality of spray heads are provided at the bottom of the spray pipe 9, the spray pipe 9 sprays water through the spray heads to achieve the cleaning of the raw materials.

[0022] A filter element 5 is installed between the cleaning box 3 and the filter box 4. The cleaned sewage will leak to the bottom of the cleaning box 3 through the hollow holes of the chain plates on the chain plate elevator 2, and the sewage will be filtered by the filter element 5. The filtered water will be stored in the filter box 4.

[0023] The filter element 5 includes a filter frame 17, a ceramsite filter 18, a coarse filter 19 and an activated carbon filter 20, which are stacked in sequence. The ceramsite filter 18, the coarse filter 19 and the activated carbon filter 20 are all installed in the filter frame 17, and the two slide bars 13 are respectively fixed on both sides of the filter frame 17. When the sewage is filtered through the filter element 5, it will pass through the ceramsite filter 18, the coarse filter 19 and the activated carbon filter 20 layer by layer, and the ceramsite filter 18, the coarse filter 19 and the activated carbon filter 20 are used to filter the sewage layer by layer to remove impurities in the water as much as possible.

[0024] Two liquid level sensors 23 are installed inside the filter box 4. The two liquid level sensors 23 are respectively installed on the top side wall and the bottom side wall of the filter box 4. A controller 24 is installed on the outer wall of the filter box 4. The two liquid level sensors 23 are connected to the controller 24 by telecommunication. A water pump 10 is installed on the side wall of the cleaning box 3. The controller 24 is also connected to the water pump 10 by telecommunication. The filtered water will enter the filter box 4. Two liquid level sensors 23 are installed in the filter box 4. The lowest liquid level in the filter box 4 is set by the bottom liquid level sensor 23, and the highest liquid level is set by the high liquid level sensor 23. The level sensor 23 sets the maximum liquid level of the filter box 4. The two level sensors 23 will transmit the sensed data to the controller 24, and the controller 24 will process the data of the level sensor 23. When the high level sensor 23 senses the liquid level, it will transmit the data to the controller 24. After processing the data, the controller 24 senses that the liquid level in the filter box 4 is at the highest level, so it will control the water pump 10 to start. When the water pump 10 is started, the water inlet pipe connected to the connecting pipe 8 will be closed, thereby saving water resources.

[0025] A suction pipe 11 is installed at the water inlet end of the water pump 10, and a sealing ring is installed at the connection between the suction pipe 11 and the filter box 4. The sealing ring is installed to play a sealing role to prevent water leakage at the connection. One end of the suction pipe 11 passes through the side wall of the filter box 4 and is installed at the bottom of the filter box 4. A drain pipe 12 is installed at the water outlet end of the water pump 10. The end of the drain pipe 12 away from the water pump 10 is connected to the connecting pipe 8. The water pump 10 will pump out the water in the filter box 4 through the suction pipe 11, and the water pump 10 will pass through the drain pipe 12. 12 thereby discharges the filtered water into the connecting pipe 8, so that water resources can be reused and waste of water resources can be reduced. When the liquid level sensor 23 in the filter box 4 detects that the liquid level of the filter box 4 is lower than the minimum liquid level, it will transmit data to the controller 24, and the controller 24 will process the data. When the liquid level is lower than the minimum liquid level, it means that the water in the filter box 4 is insufficient to support the spray pipe 9 to clean the raw materials. At this time, the controller 24 will control the water pump 10 to close, and the water inlet pipe will be reopened to realize water supply to the connecting pipe 8.

[0026] A detachable device 6 is provided between the filter element 5 and the processing box 1. By installing the filter element 5, the filter element 5 can be disassembled after the raw material cleaning is completed, and the filter element 5 can be cleaned to prevent impurities from clogging the filter element 5 and hindering the next filtering process. The detachable device 6 includes two slide bars 13 and a sealing plate 14. The two slide bars 13 are respectively fixed to the two ends of the filter element 5. Slide grooves 15 are symmetrically provided on the two side walls of the processing box 1. A through groove 16 is provided on the outer wall of the processing box 1. The through groove 16 corresponds to the two slide grooves 15. The filter element 5 is slidably arranged in the processing box 1 through the two slide bars 13. A wide groove corresponding to the through groove 16 is also provided on the outer wall of the processing box 1. The sealing plate 14 is fixed on the side wall of the filter element 5. The sealing plate 14 is a stepped structure. The sealing plate 14 is engaged with the through groove 16 and the wide groove. An annular groove 21 is also provided on the wide groove. A sealing ring is fixed on one side of the sealing plate 14, and the sealing ring corresponds to the annular groove 21. A handle 22 is fixed on the other side of the sealing plate 14. When the filter element 5 needs to be disassembled for cleaning, the filter frame 17 can be moved by directly pulling down the handle 22 through the sealing plate 14, and the filter frame 17 can be pulled out of the processing box 1 for processing. When the filter element 5 is cleaned and needs to be reinstalled into the processing box 1, the slide bars 13 on both sides of the filter frame 17 can be matched with the slide groove 15, and the sealing plate 14 is pushed so that the slide bar 13 can slide into the slide groove 15. The filter frame 17 plays a supporting role through the slide bar 13. As the filter frame 17 continues to move, the sealing plate 14 will correspond to the wide groove, and the sealing ring on the sealing plate 14 will enter the annular groove 21. The sealing ring is installed to play a sealing role to prevent leakage. The sealing plate 14 is snap-fitted with the wide groove.

[0027] A drain pipe 25 is provided on the side wall of the cleaning box 3 and the filter box 4, and a control valve 26 is installed on the drain pipe 25. When the raw material cleaning is completed, the control valve 26 corresponding to the cleaning box 3 and the filter box 4 can be opened to drain the water in the cleaning box 3 and the filter box 4, and the processing box 1 can be cleaned to facilitate the next use of the processing box 1.

Claims

1. A pre-prepared food raw material processing device, comprising a processing box (1) and a chain plate elevator (2) installed in the processing box (1), characterized in that: The processing box (1) comprises a cleaning box (3) and a filter box (4); the cleaning box (3) is installed at the upper end of the filter box (4); a filter element (5) is installed between the cleaning box (3) and the filter box (4); a detachable device (6) is provided between the filter element (5) and the processing box (1); the chain plate elevator (2) is installed in the cleaning box (3); a plurality of inverted U-shaped support frames (7) are installed on the top of the cleaning box (3); a connecting pipe (8) is installed at the bottom of each of the inverted U-shaped support frames (7); and a plurality of connecting pipes (8) are also installed on the connecting pipes (8). A spray pipe (9) is provided, the spray pipe (9) being installed at the bottom of the inverted U-shaped support frame (7); a water pump (10) is installed on the side wall of the cleaning box (3); a water pump (11) is installed at the water inlet end of the water pump (10); one end of the water pump (11) passes through the side wall of the filter box (4) and is installed at the bottom of the filter box (4); a drainage pipe (12) is installed at the water outlet end of the water pump (10); one end of the drainage pipe (12) away from the water pump (10) is connected to the connecting pipe (8); and the connecting pipe (8) is also externally connected to a water inlet pipe.

2. The device for processing raw materials for prepared dishes according to claim 1, characterized in that: The detachable device (6) comprises two slide bars (13) and a sealing plate (14), the two slide bars (13) are respectively fixed at the two ends of the filter element (5), the two side walls of the treatment box (1) are symmetrically provided with slide grooves (15), the outer wall of the treatment box (1) is provided with a through groove (16), the through groove (16) corresponds to the two slide grooves (15), the filter element (5) is slidably arranged in the treatment box (1) through the two slide bars (13), the outer wall of the treatment box (1) is also provided with a wide groove corresponding to the through groove (16), the sealing plate (14) is fixed on the side wall of the filter element (5), and the sealing plate (14) is snap-fitted with the wide groove.

3. The device for processing raw materials for prepared dishes according to claim 2, characterized in that: The filter element (5) comprises a filter frame (17), a ceramsite filter (18), a coarse filter (19) and an activated carbon filter (20); the ceramsite filter (18), the coarse filter (19) and the activated carbon filter (20) are arranged in sequence and stacked; the ceramsite filter (18), the coarse filter (19) and the activated carbon filter (20) are all installed in the filter frame (17); and the two slide bars (13) are respectively fixed on both sides of the filter frame (17).

4. The device for processing raw materials for prepared dishes according to claim 2, characterized in that: An annular groove (21) is also formed on the wide groove, a sealing ring is fixed on one side of the sealing plate (14), the sealing ring corresponds to the annular groove (21), and a handle (22) is fixed on the other side of the sealing plate (14).

5. The device for processing raw materials for prepared dishes according to claim 1, characterized in that: Two liquid level sensors (23) are installed inside the filter box (4), and the two liquid level sensors (23) are respectively installed on the top side wall and the bottom side wall of the filter box (4). A controller (24) is installed on the outer wall of the filter box (4). The two liquid level sensors (23) are connected to the controller (24) by telecommunication, and the controller (24) is also connected to the water pump (10) by telecommunication.

6. The device for processing raw materials for pre-prepared dishes according to claim 5, characterized in that: A second drainage pipe (25) is provided on the side walls of the cleaning box (3) and the filtering box (4), and a control valve (26) is installed on the second drainage pipe (25).

7. The device for processing raw materials for prepared dishes according to claim 6, characterized in that: A sealing ring is installed at the connection between the water suction pipe (11) and the filter box (4).

Images