Domestic sludge sintering treatment device for municipal sewage treatment plant

By designing a porous structure and partition plate domestic sludge sintering treatment device in municipal sewage treatment plants, the problem of sludge thickness control in small sludge sintering equipment is solved, and uniform heating and efficient sintering of sludge is achieved.

CN222821409UActive Publication Date: 2025-05-02XUZHOU ZHENFENG NEW TYPE WALL MATERIAL CO LTD
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Patent Information

Application Number
CN202421634363.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-02
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

Small sludge sintering equipment has efficiency and operational challenges in controlling sludge thickness, resulting in uneven heat transfer, affecting the sintering effect and quality.

Method used

A domestic sludge sintering treatment device for municipal sewage treatment plants was designed, using porous structures and partition plates of sintered outer frame and inner frame to ensure uniform heat transfer and uniform distribution of sludge.

Benefits of technology

Through uniform heating and reasonable loading and unloading mechanisms, the efficiency and quality of sludge sintering are improved, the problem of sludge thickness control is solved, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge treatment, and discloses a domestic sludge sintering treatment device for a municipal sewage treatment plant, which comprises a sintering outer frame, the sintering outer frame comprises an upper plate and a lower plate, side plates are connected to two sides between the upper plate and the lower plate, strip-shaped holes are formed in the upper plate, the lower plate and the side plates, and the strip-shaped holes are communicated with the sintering outer frame. A barrier strip is connected to the inner side of the side plate and located at the rear end of the lower plate; the sintering inner frame is a square frame with a rotating plate arranged on the front side, the sintering inner frame can be stacked and placed in the sintering outer frame, air holes are formed in the sintering inner frame, and a square blocking plate is connected to the middle of a rear baffle in the sintering inner frame. The sludge sintering furnace has the advantages that large-batch sludge sintering is facilitated, and internal and external sludge can be heated.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to a domestic sludge sintering treatment device for a municipal sewage treatment plant. Background Art

[0002] Sewage sludge from municipal sewage treatment plants can be treated by sintering and can usually be used for a variety of purposes. Sintering is an effective sludge treatment technology that reduces the volume, kills pathogenic microorganisms, reduces the organic content, and converts it into a solid substance by treating sludge at high temperatures. The treated sludge can be used for a variety of purposes, such as soil conditioner, building material, landfill cover, etc. In terms of soil improvement, the organic matter and nutrients contained in the sludge can improve the fertility and water retention capacity of the soil, and have a positive effect on agricultural production. As part of building materials, the treated sludge can be used to make bricks, tiles, etc., realizing the reuse of resources.

[0003] There are some efficiency and operational challenges for small-scale sludge sintering equipment. Generally speaking, the sludge is first carried by the frame and then sent into the roasting kiln for high-temperature sintering. However, a major problem faced by the equipment is how to control the thickness of the sludge. If the sludge layer is too thick, the heat transfer will be affected, resulting in part of the sludge not being heated evenly, thus affecting the sintering effect and quality. Conversely, if the sludge layer is too thin, although it can be heated more evenly, it will lead to low production efficiency because the amount of sludge processed each time is limited. Utility Model Content

[0004] In order to solve the above-mentioned problems, the utility model proposes a domestic sludge sintering treatment device for a municipal sewage treatment plant, which is convenient for sintering sludge in large quantities and enables both internal and external sludge to be heated.

[0005] In order to solve the above technical problems, the technical solution proposed by the utility model is: a domestic sludge sintering treatment device of a municipal sewage treatment plant, comprising:

[0006] A sintering outer frame, the sintering outer frame comprises an upper plate and a lower plate, side plates are connected at both sides between the upper plate and the lower plate, long holes are provided on the upper plate, the lower plate and the side plates, and a baffle is connected to the inner side of the side plate and at the rear end of the lower plate;

[0007] The sintering inner frame is a square frame with a rotating plate on the front side. The sintering inner frame can be stacked and placed in the sintering outer frame. The sintering inner frame is provided with air holes. A square blocking plate is connected to the middle of the rear baffle plate inside the sintering inner frame.

[0008] Furthermore, an embedding area is provided on the upper plate, and a matching raised area is integrally formed on the lower plate.

[0009] Based on the above technical features, the embedded area and the raised area are adapted to each other, so that more devices can be stacked together to further improve production efficiency.

[0010] Furthermore, the upper plate, the lower plate and the side plates are all provided with long holes which are arranged at equal distances.

[0011] Based on the above technical features, the equidistantly arranged long holes can ensure uniform heating, resulting in a better sintering effect.

[0012] Furthermore, there are two types of air holes: circular holes are provided on the baffles on the upper, lower, front and rear sides of the sintered inner frame, and X-shaped holes are provided on the baffles on both sides.

[0013] Based on the above technical features, the ventilation holes ensure that fire can be received in all directions, among which the X-shaped holes can provide a larger fire-receiving area and improve the pressure resistance.

[0014] Furthermore, the thickness of the square baffle plate is half of the height of the inner cavity of the sintered inner frame, and the front of the square baffle plate is flush with the front of the sintered inner frame.

[0015] Based on the above technical features, the square barrier plate is filled in the middle part of the sintering inner frame, which can squeeze the dehydrated sludge to the surrounding areas and avoid the problem of incomplete sintering caused by the sludge in the middle part.

[0016] Furthermore, the rotating plate and the lower end of the sintering inner frame are hinged to each other, and a lock buckle that is mutually engaged is provided between the rotating plate and the sintering inner frame.

[0017] Based on the above technical features, the lock is locked before sintering to prevent sludge from falling.

[0018] Compared with the prior art, the utility model has the following advantages:

[0019] Advantages of sintering frame design: The frame structure adopts a porous design to ensure that heat can be evenly transferred to the surface and inside of the sludge. The structure is stable to prevent the sludge from moving or overflowing during the sintering process, ensuring safe operation.

[0020] Optimized design of the inner frame: The inner frame adopts a partition plate and air vent design to promote the uniform distribution of sludge in the inner frame and prevent the occurrence of local overheating or insufficiently heated areas. Reasonable design of loading and unloading mechanism simplifies the sludge treatment process and improves work efficiency.

[0021] Enhanced ventilation and combustion effect: Both the outer frame and the inner frame are equipped with ventilation holes to ensure that hot air and oxygen can effectively enter the combustion area, improve the combustion efficiency and the dehydration effect of the sludge. The hole arrangement allows the sludge to be continuously exposed to high temperature throughout the sintering process, maximizing the use of heat energy and reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional diagram of the sintered outer frame of the utility model;

[0023] Figure 2 It is a three-dimensional diagram of the sintered inner frame of the utility model;

[0024] Figure 3 It is a left view of the sintered inner frame of the utility model;

[0025] Figure 4 It is a usage state diagram of the utility model.

[0026] As shown in the figure: 1. Sintered outer frame; 2. Upper plate; 3. Lower plate; 4. Side plate; 5. Long holes; 6. Baffle bar; 7. Sintered inner frame; 8. Air holes; 9. Square barrier plate; 10. Embedded area; 11. Raised area; 12. Lock. DETAILED DESCRIPTION

[0027] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0028] Combined with Figure 1 , a sintering treatment device for domestic sludge in a municipal sewage treatment plant, comprising: a sintering outer frame 1, the sintering outer frame 1 comprising an upper plate 2 and a lower plate 3, the upper plate 2 is provided with an embedding area 10, and the lower plate 3 is integrally formed with a matching convex area 11, the embedding area 10 and the convex area 11 are adapted to each other, so that more devices can be stacked together, further improving production efficiency, side plates 4 are connected at both sides between the upper plate 2 and the lower plate 3, long holes 5 are provided on the upper plate 2, the lower plate 3, and the side plates 4, and the long holes 5 are equidistantly arranged on the upper plate 2, the lower plate 3, and the side plates 4, and the long holes 5 are equidistantly arranged, and the equidistantly arranged long holes can ensure uniform heating, so that the sintering effect is better, and a baffle 6 is connected to the inner side of the side plate 4 and located at the rear end of the lower plate 3;

[0029] Combined with Figure 2 , a sintered inner frame 7, the sintered inner frame 7 is a square frame with a rotating plate on the front side, the sintered inner frame 7 is provided with air holes 8, a square blocking plate 9 is connected to the middle of the rear baffle plate inside the sintered inner frame 7, the air holes 8 are of two types, the baffles on the upper, lower, front and rear sides of the sintered inner frame 7 are circular holes, and the baffles on both sides are X-shaped holes, the air holes ensure fire exposure in all directions, wherein the X-shaped holes can provide a larger fire exposure area and can improve the pressure resistance.

[0030] Combined with Figure 3The thickness of the square baffle plate 9 is half of the height of the internal cavity of the sintering inner frame 7. The front of the square baffle plate 9 is flush with the front of the sintering inner frame 7. The square baffle plate 9 is filled in the middle part of the sintering inner frame 7, which can squeeze the dehydrated sludge to the surroundings to avoid the problem of incomplete sintering caused by the sludge in the middle part. The rotating plate and the lower end of the sintering inner frame 7 are hinged to each other, and a lock buckle 12 that is mutually engaged is provided between the rotating plate and the sintering inner frame 7. The lock buckle is locked before sintering to prevent sludge from falling.

[0031] Working principle: When the utility model is in use, the rear side plate 4 of the sintering inner frame 7 is placed on the ground, and the dehydrated domestic sludge from the municipal sewage treatment plant is filled into the sintering inner frame 7. The sludge is squeezed around by the square barrier plates 9 to facilitate contact with the flame. Then the rotating plate is covered, the lock buckle 12 is clamped, and the sintering inner frame 7 is placed at the bottom of the sintering outer frame 1 and against the baffle bar 6. Then the above operation is repeated, and multiple sintering inner frames 7 filled with sludge are placed in the sintering outer frame 1. After that, the sintering outer frame 1 is stacked by a crane. Lifting ears are provided on both sides of the upper plate 2. The raised area 11 is embedded in the embedded area 10 to prevent collapse. Then the kiln car is placed on the kiln to enter the roasting kiln for sludge firing. The air vents 8 and the long strip holes 5 are convenient for the sludge to be evenly and extensively exposed to fire. After the firing is completed, the rotating plate is opened to take out the dried sludge.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A domestic sludge sintering treatment device for a municipal sewage treatment plant, characterized in that: include: A sintering outer frame (1), the sintering outer frame (1) comprising an upper plate (2) and a lower plate (3), side plates (4) being connected to both sides between the upper plate (2) and the lower plate (3), long holes (5) being provided on the upper plate (2), the lower plate (3) and the side plates (4), and a stop bar (6) being connected to the inner side of the side plate (4) and located at the rear end of the lower plate (3); A sintering inner frame (7), wherein the sintering inner frame (7) can be stacked and placed in the sintering outer frame (1), wherein the sintering inner frame (7) is a square frame with a rotating plate on the front side, wherein the sintering inner frame (7) is provided with air holes (8), and wherein a square blocking plate (9) is connected to the middle of the rear baffle plate inside the sintering inner frame (7).

2. A sintering treatment device for domestic sludge in a municipal sewage treatment plant according to claim 1, characterized in that: An embedding area (10) is provided on the upper plate (2), and a matching raised area (11) is integrally formed on the lower plate (3).

3. The sintering treatment device for domestic sludge in a municipal sewage treatment plant according to claim 1, characterized in that: The upper plate (2), the lower plate (3) and the side plate (4) are all provided with long holes (5) which are arranged at equal distances.

4. The sintering treatment device for domestic sludge in a municipal sewage treatment plant according to claim 1, characterized in that: There are two types of air holes (8). The baffles on the upper, lower, front and rear sides of the sintered inner frame (7) are circular holes, and the baffles on both sides are X-shaped holes.

5. The device for sintering domestic sludge in a municipal sewage treatment plant according to claim 1, characterized in that: The thickness of the square baffle plate (9) is half the height of the inner cavity of the sintered inner frame (7), and the front of the square baffle plate (9) is flush with the front of the sintered inner frame (7).

6. The device for sintering domestic sludge in a municipal sewage treatment plant according to claim 1, characterized in that: The rotating plate and the sintering inner frame (7) are hinged to each other at their lower ends, and a lock buckle (12) that is mutually clamped is provided between the rotating plate and the sintering inner frame (7).