Novel short roller jackscrew measuring and adjusting device

By designing a short roller top wire measuring and adjustment device including a sliding table, a T-shaped slide chute, a micrometer distance adjustment assembly and a laser range finder, the problem of nip force reduction caused by short roller wear is solved, and the precise adjustment of the short roller spacing is achieved, the nip force of the glass plate is enhanced, and the production stability and quality of the glass plate are improved.

CN222821428UActive Publication Date: 2025-05-02RAINBOW (HEFEI) LIQUID CRYSTAL GLASS CO LTD
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Patent Information

Application Number
CN202421373409.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-05-02
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

Prior Art In the process of glass manufacturing, short rollers are worn due to long rotation and the nip force is reduced, resulting in unstable edge process of the glass plate during pull-down process, frequent defects, and large errors in adjusting the spacing between the short rollers and low accuracy.

Method used

A new type of short roller top wire measurement and adjustment device is designed, including a slide table, T-shaped slider, T-shaped slider, micrometer distance adjustment assembly and laser rangefinder. The spacing of T-shaped sliders is accurately adjusted through the micrometer distance adjustment assembly, thereby adjusting the spacing of the short rollers, enhancing the clamping force, and measuring the sliding distance of the slider through the laser rangefinder to ensure adjustment accuracy.

Benefits of technology

By accurately adjusting the short roller spacing, the clamping force of the glass plate is enhanced, the occurrence of defects is reduced, the production stability and the quality of the glass plate are improved, and the operation error is reduced.

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Abstract

The utility model discloses a novel short roller jackscrew measuring and adjusting device which comprises a sliding table, a T-shaped sliding groove is formed in the top of the sliding table, T-shaped sliding blocks are connected to the two sides of the interior of the T-shaped sliding groove in a sliding mode, chucks are fixed to the tops of the two T-shaped sliding blocks, connecting rods are clamped in the two chucks, and one ends of the two connecting rods are connected with short rollers in a rotating mode. According to the utility model, the sliding distance of the T-shaped slide block can be measured through the laser range finder, the surfaces of the fixed sleeve and the microdrum of the micrometer distance adjusting assembly are provided with scales, the telescopic length of the jackscrew can be accurately adjusted through cooperative use of the fixed sleeve and the microdrum, and the telescopic length of the jackscrew can be accurate to 0.01 mm through use of the micrometer. Therefore, the distance between the two short rollers can be accurately adjusted, the operation error is reduced, the more accurate the distance between the two short rollers is adjusted, the better the clamping force is, and the higher the quality of the glass substrate is in the annealing pull-down process production.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass manufacturing, in particular to a novel short roller top wire measuring and adjusting device. Background Art

[0002] During the overflow down-draw liquid crystal glass manufacturing process, the glass plate is formed by overflow bricks and is pulled down into shape by traction mechanisms such as edge drawing machines and short rollers. During the manufacturing process, the short rollers are required to be in a stable state such as consistent clamping force, no misaligned virtual clamping, and centered clamping when running at high speed to ensure the stability of the edge process of the glass plate during the down-drawing process, thereby reducing the occurrence of defects and ensuring the normal progress of production.

[0003] In the prior art, when producing glass plates, two short rollers arranged opposite to each other are used to clamp the glass plates and pull them down. During this process, the short rollers will gradually wear out due to long-term rotation. At this time, the clamping force of the short rollers on the glass plates will gradually decrease. In order to ensure that the clamping force of the short rollers on the glass plates is stable, the operator needs to adjust the spacing between the two short rollers according to the degree of wear of the short rollers. During adjustment, the short rollers are driven to move by tightening the hexagonal screws. This method has large measurement errors and low adjustment accuracy. Utility Model Content

[0004] The utility model aims to provide a novel short roller top wire measuring and adjusting device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A novel short roller top wire measuring and adjustment device comprises a slide table, a T-shaped slide groove is provided on the top of the slide table, T-shaped sliders are slidably connected on both sides of the T-shaped slide groove, chucks are fixed on the tops of the two T-shaped sliders, connecting rods are clamped in the two chucks, short rollers are rotatably connected at one end of the two connecting rods, bases are fixed on the bottoms of both sides of the slide table, micrometer distance adjustment assemblies are provided on the sides of the two bases corresponding to the two T-shaped sliders, the two micrometer distance adjustment assemblies are respectively fixed to the bases on the corresponding sides through fixing seats, laser rangefinders are installed on the sides of the two bases corresponding to the T-shaped slide grooves, and the two laser rangefinders are respectively arranged opposite to the T-shaped sliders on the corresponding sides.

[0007] As a further solution of the utility model: the micrometer distance adjustment assembly includes a top screw, a threaded sleeve, a fixed sleeve and a differential cylinder, one end of the top screw is fixed to the T-shaped slider, the threaded sleeve is fixed to the fixed seat, the differential cylinder is threadedly sleeved on the outside of the fixed sleeve, the threaded sleeve is fixed to one end of the fixed sleeve, one end of the top screw slides through the threaded sleeve and extends into the fixed sleeve, and one end of the top screw is threadedly connected to the differential cylinder via a nut, and scales are provided on the surfaces of the fixed sleeve and the differential cylinder.

[0008] As a further solution of the utility model: one end of the differential cylinder away from the top screw is rotatably connected to a force measuring rod, one end of the force measuring rod is inserted into the differential cylinder, and one end of the force measuring rod is transmission connected to one end of the top screw through a ratchet, the top thread of the threaded sleeve is connected to a locking bolt, one end of the locking bolt passes through the inner wall of the threaded sleeve and extends to one side of the top screw, and a locking tongue is fixed to the top of the locking bolt.

[0009] As a further solution of the utility model: the chuck includes a cylinder, a T-shaped support seat is fixed to the bottom of the cylinder, the cylinder is fixed to the T-shaped slider through the T-shaped support seat at the bottom of the cylinder, a cavity is provided in the cylinder, and arc-shaped upper and lower clamping plates are respectively provided on the upper and lower sides of the cavity, and one end of the connecting rod is placed between the upper and lower clamping plates.

[0010] As a further solution of the utility model: the lower splint is elastically connected in the cavity by multiple springs, the upper splint is slidably connected in the cavity by multiple guide rods, and anti-slip pads are provided on one side of the upper splint and the lower splint close to the connecting rod.

[0011] As a further solution of the utility model: an adjusting bolt is threadedly connected to one side of the top of the cylinder corresponding to the upper clamping plate, the bottom end of the adjusting bolt is rotatably connected to the upper clamping plate, and a knob is fixed to the top end of the adjusting bolt.

[0012] As a further solution of the utility model: the plurality of guide rods all slide through the cylinder and the top ends of the plurality of guide rods are all fixed with limit blocks.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. In the utility model, the T-shaped slider can be moved by the micrometer distance adjustment assembly. The two micrometer distance adjustment assemblies can be used together to adjust the distance between the two T-shaped sliders, and then the distance between the two short rollers can be adjusted. When the surface of the short roller is worn and the clamping force is insufficient, the distance between the two short rollers is reduced, so that the two short rollers are more closely attached to the corresponding side of the glass substrate, the friction between the two short rollers and the glass substrate is enhanced, and the short rollers clamp the glass substrate in the center, and the clamping force is re-enhanced;

[0015] 2. In the utility model, the sliding distance of the T-type slider can be measured by a laser rangefinder, and the surfaces of the fixed sleeve and the differential cylinder of the micrometer spacing adjustment assembly are both provided with scales, and the two can be used together to accurately adjust the length of the top screw extension. The use of the micrometer can ensure that the extension length of the top screw is accurate to 0.01mm, thereby ensuring that the spacing between the two short rollers can be accurately adjusted to reduce operating errors. The more accurate the spacing between the two short rollers is adjusted, the better the clamping force is, and the higher the quality of the glass substrate in the annealing and pull-down process production;

[0016] 3. In the utility model, the connecting rod at one end of the short roller is clamped and fixed by a chuck. The chuck has a simple structure and is easy to operate. It can ensure that the short roller is firmly clamped, and is also easy to manufacture and use with low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a structural schematic diagram of the utility model.

[0019] Figure 2 It is a side structural schematic diagram of the utility model.

[0020] Figure 3 for Figure 2 Enlarged view of point A in the middle.

[0021] Figure 4 It is a structural schematic diagram of the micrometer distance adjustment component in the utility model.

[0022] Figure 5 It is a top view structural schematic diagram of the micrometer distance adjustment component in the utility model.

[0023] Figure 6 This is a schematic diagram of the cross-sectional structure of the threaded sleeve in the micrometer distance adjustment assembly.

[0024] Notes on figure marks: 1-slide table, 2-T-type slide groove, 3-T-type slider, 4-micrometer distance adjustment assembly, 41-top screw, 42-threaded sleeve, 43-differential cylinder, 44-force measuring rod, 45-fixed sleeve, 46-lock tongue, 47-scale, 48-locking bolt, 5-base, 6-laser rangefinder, 7-fixed seat, 8-chuck, 81-cylinder, 82-cavity, 83-upper splint, 84-lower splint, 85-spring, 86-T-type support seat, 87-adjusting bolt, 88-guide rod, 9-connecting rod, 10-short roller. DETAILED DESCRIPTION

[0025] The following embodiments will be combined with the accompanying drawings to describe the utility model in detail. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component can be enlarged or reduced. The various embodiments listed in the utility model are only used to illustrate the utility model, and are not used to limit the scope of the utility model. Any obvious modifications or changes made to the utility model do not depart from the spirit and scope of the utility model.

[0026] Example 1

[0027] See also Figure 1 In the embodiment of the utility model, a novel short roller top wire measuring and adjusting device comprises a slide table 1, a T-shaped slide groove 2 is provided on the top of the slide table 1, both sides of the T-shaped slide groove 2 are slidably connected with T-shaped sliders 3, the tops of the two T-shaped sliders 3 are fixed with chucks 8, the two chucks 8 are clamped with connecting rods 9, one end of the two connecting rods 9 is rotatably connected with short rollers 10, a clamping gap is formed between the two short rollers 10, one end of the glass substrate is placed in the clamping gap, the distance between the two short rollers 10 can be adjusted by moving the T-shaped slider 3, so that the two short rollers 10 are respectively against the two sides of the glass substrate, and then the short rollers 10 are rotated to pull down the glass substrate;

[0028] Bases 5 are fixed to the bottom of both sides of the slide 1, and micrometer distance adjustment components 4 are provided on the sides of the two bases 5 corresponding to the two T-shaped sliders 3. The micrometer distance adjustment components 4 are used to adjust the sliding distance of the T-shaped slider 3 in the T-shaped slide groove 2. The two micrometer distance adjustment components 4 can be used to adjust the distance between the two T-shaped sliders 3 and the short rollers 10 above the two sliders, so that the two short rollers can clamp the glass substrate in the center. The two micrometer distance adjustment components 4 are respectively fixed to the bases 5 on the corresponding sides through fixed seats 7, and laser rangefinders 6 are installed on the sides of the two bases 5 corresponding to the T-shaped slide groove 2. The two laser rangefinders 6 are respectively arranged opposite to the T-shaped slider 3 on the corresponding side, and the sliding distance of the T-shaped slider 3 can be detected by the laser rangefinder 6.

[0029] See also Figure 4 , Figure 5 , Figure 6 The micrometer distance adjustment assembly 4 includes a top screw 41, a threaded sleeve 42, a fixed sleeve 45 and a differential cylinder 43. One end of the top screw 41 is fixed to the T-shaped slider 3, the threaded sleeve 42 is fixed to the fixed seat 7, the differential cylinder 43 is threadedly sleeved on the outside of the fixed sleeve 45, the threaded sleeve 42 is fixed to one end of the fixed sleeve 45, one end of the top screw 41 slides through the threaded sleeve 42 and extends into the fixed sleeve 45, and one end of the top screw 41 is threadedly connected to the differential cylinder 43 through a nut. When the differential cylinder 43 rotates, the top screw 41 is threadedly connected to the top screw 41 and slides to one side under the limiting action of the threaded sleeve 42, and the top screw can be retracted. At the same time, the differential cylinder 43 is threadedly connected to the outside of the fixed sleeve 45. Under the action of the thread, the differential cylinder will move synchronously on the surface of the fixed sleeve when it rotates;

[0030] One end of the differential cylinder 43 away from the top screw 41 is rotatably connected to a force measuring rod 44, one end of the force measuring rod 44 is inserted into the differential cylinder 43, and one end of the force measuring rod 44 is transmission-connected to one end of the top screw 41 through a ratchet. The length of the top screw can be further adjusted by rotating the force measuring rod 44. The top of the threaded sleeve 42 is threadedly connected to a locking bolt 48, one end of the locking bolt 48 passes through the inner wall of the threaded sleeve 42 and extends to one side of the top screw 41. A locking tongue 46 is fixed to the top of the locking bolt 48. Rotating the locking tongue 46 drives the locking bolt 48 to rotate and move downward, and the bottom end of the locking bolt 48 abuts against the top screw 41 to fix the top screw. The surfaces of the fixed sleeve 45 and the differential cylinder 43 are provided with scales 47. The length of the top screw extension and contraction can be determined by the scale 47, and then the sliding distance of the T-shaped slider can be determined to adjust the spacing between the two sliders.

[0031] Example 2

[0032] See also Figure 2 , Figure 3 On the basis of Example 1, the chuck 8 includes a cylinder 81, a cavity 82 is provided in the cylinder 81, an arc-shaped upper clamping plate 83 and a lower clamping plate 84 are respectively provided on the upper and lower sides of the cavity 82, one end of the connecting rod 9 is placed between the upper clamping plate 83 and the lower clamping plate 84, and one end of the connecting rod is clamped and fixed by the upper and lower arc-shaped clamping plates, and the upper clamping plate 83 and the lower clamping plate 84 are both provided with anti-slip pads on one side close to the connecting rod 9, and the lower clamping plate 84 is elastically connected in the cavity 82 by a plurality of springs 85;

[0033] The upper clamping plate 83 is slidably connected in the cavity 82 through a plurality of guide rods 88, and the plurality of guide rods 88 all slide through the cylinder 81 and the top ends of the plurality of guide rods 88 are fixed with limit blocks. An adjusting bolt 87 is threadedly connected to one side of the top of the cylinder 81 corresponding to the upper clamping plate 83, and the bottom end of the adjusting bolt 87 is rotatably connected to the upper clamping plate 83, and a knob is fixed to the top end of the adjusting bolt 87. A T-shaped support seat 86 is fixed to the bottom of the cylinder 81, and the cylinder 81 is fixed to the T-shaped slider 3 through the T-shaped support seat 86 at its bottom.

[0034] Working principle:

[0035] The T-shaped slider 3 can be moved by the micrometer distance adjustment assembly 4. The two micrometer distance adjustment assemblies 4 can be used together to adjust the distance between the two T-shaped sliders 3, and then the distance between the two short rollers 10 can be adjusted. When the surface of the short roller is worn and the clamping force is insufficient, the distance between the two short rollers is reduced so that the two short rollers are more closely attached to the corresponding side of the glass substrate, thereby enhancing the friction between the two short rollers and the glass substrate, and the short rollers clamp the glass substrate in the center, and the clamping force is re-enhanced;

[0036] During the distance adjustment process, the sliding distance of the T-shaped slider 3 can be measured by the laser rangefinder 6. At the same time, the surfaces of the fixed sleeve 45 and the differential cylinder 43 of the micrometer distance adjustment assembly 4 are both provided with scales 47. The two can be used together to accurately adjust the length of the top screw extension. The use of the micrometer can ensure that the extension length of the top screw is accurate to 0.01mm, thereby ensuring that the spacing between the two short rollers can be accurately adjusted to reduce operating errors. The more accurate the adjustment of the spacing between the two short rollers, the better the clamping force, and the higher the quality of the glass substrate in the annealing and pulling process production. After the top screw length is determined, the top screw can be fixed by the use of the locking tongue 46, the locking bolt 48, etc. After the top screw is fixed, the slider cannot move, and the spacing between the two short rollers is locked.

[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A novel short roller top wire measuring and adjusting device, comprising a slide table (1), characterized in that: A T-shaped slide groove (2) is provided on the top of the slide (1), and T-shaped sliders (3) are slidably connected on both sides of the T-shaped slide groove (2). A chuck (8) is fixed on the top of the two T-shaped sliders (3), and a connecting rod (9) is clamped in the two chucks (8). One end of the two connecting rods (9) is rotatably connected to a short roller (10). Bases (5) are fixed on the bottom of both sides of the slide (1), and micrometer adjustment components (4) are provided on the upper side of the two bases (5) corresponding to the two T-shaped sliders (3). The two micrometer adjustment components (4) are respectively fixed to the base (5) on the corresponding side through a fixing seat (7). Laser rangefinders (6) are installed on the upper side of the two bases (5) corresponding to the T-shaped slide groove (2), and the two laser rangefinders (6) are respectively arranged opposite to the T-shaped sliders (3) on the corresponding side.

2. The novel short roller top wire measuring and adjusting device according to claim 1 is characterized in that: The micrometer distance adjustment assembly (4) comprises a top screw (41), a threaded sleeve (42), a fixed sleeve (45) and a differential cylinder (43); one end of the top screw (41) is fixed to the T-shaped slider (3); the threaded sleeve (42) is fixed to the fixed seat (7); the differential cylinder (43) is threadedly sleeved on the outside of the fixed sleeve (45); the threaded sleeve (42) is fixed to one end of the fixed sleeve (45); one end of the top screw (41) slides through the threaded sleeve (42) and extends into the fixed sleeve (45); one end of the top screw (41) is threadedly connected to the differential cylinder (43) via a nut; and scales (47) are provided on the surfaces of the fixed sleeve (45) and the differential cylinder (43).

3. The novel short roller top wire measuring and adjusting device according to claim 2 is characterized in that: One end of the differential cylinder (43) away from the top screw (41) is rotatably connected to a force measuring rod (44), one end of the force measuring rod (44) is inserted into the differential cylinder (43), and one end of the force measuring rod (44) is transmission-connected to one end of the top screw (41) through a ratchet. The top of the threaded sleeve (42) is threadedly connected to a locking bolt (48), one end of the locking bolt (48) passes through the inner wall of the threaded sleeve (42) and extends to one side of the top screw (41), and a locking tongue (46) is fixed to the top of the locking bolt (48).

4. The novel short roller top wire measuring and adjusting device according to claim 1 or 3 is characterized in that: The chuck (8) comprises a cylinder (81), a T-shaped support seat (86) is fixed at the bottom of the cylinder (81), and the cylinder (81) is fixed on the T-shaped slider (3) through the T-shaped support seat (86) at the bottom of the cylinder (81). A cavity (82) is arranged in the cylinder (81), and an arc-shaped upper clamping plate (83) and a lower clamping plate (84) are arranged on the upper and lower sides of the cavity (82), respectively, and one end of the connecting rod (9) is placed between the upper clamping plate (83) and the lower clamping plate (84).

5. The novel short roller top wire measuring and adjusting device according to claim 4 is characterized in that: The lower clamping plate (84) is elastically connected to the cavity (82) via a plurality of springs (85), and the upper clamping plate (83) is slidably connected to the cavity (82) via a plurality of guide rods (88). Anti-slip pads are provided on one side of the upper clamping plate (83) and the lower clamping plate (84) close to the connecting rod (9).

6. The novel short roller top wire measuring and adjusting device according to claim 5 is characterized in that: An adjusting bolt (87) is threadedly connected to one side of the top of the cylinder (81) corresponding to the upper clamping plate (83), the bottom end of the adjusting bolt (87) is rotatably connected to the upper clamping plate (83), and a knob is fixed to the top end of the adjusting bolt (87).

7. The novel short roller top wire measuring and adjusting device according to claim 6 is characterized in that: The plurality of guide rods (88) are all slidably inserted through the cylinder (81), and the top ends of the plurality of guide rods (88) are all fixed with limit blocks.