Quantitative filling and discharging mechanism of firework charging equipment

By adopting a funnel-shaped structure driven by flexible cloth bags and lifting cylinders in the fireworks charging equipment, the problems of easy damage to drug particles and excessive dust in the prior art are solved, and higher material extraction accuracy and production safety are achieved.

CN222824926UActive Publication Date: 2025-05-02HUNAN RUISITE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421940575.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-05-02
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The storage hoppers of existing fireworks charging equipment are generally made of rigid materials, and the cutting is mostly vibration-based, which leads to easy damage to the drug particles and high dust generation, affecting the accuracy of material extraction, and poses a risk of high combustion and high explosion.

Method used

A flexible cloth bag is used as a hopper, and a funnel-shaped cloth bag is provided between the upper assembly and the quantitative filling assembly by lifting the cylinder to slow down the collision between the drug and the hopper, and quantitative loading and precise material collection are achieved through the sweeping assembly and the lead cylinder.

Benefits of technology

It reduces the breakage rate and dust generation of drug particles, improves the material removal accuracy, reduces the risk of high combustion and high explosion, and ensures production safety and product quality stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quantitative filling and discharging mechanism of firework charging equipment. The quantitative filling and discharging mechanism comprises a lower-layer assembly, an upper-layer assembly, a quantitative filling assembly and a material sweeping assembly, wherein the upper-layer assembly is arranged above the lower-layer assembly and can be driven by a lifting air cylinder to move up and down; the quantitative filling assembly is located on the lower-layer assembly; a funnel-shaped flexible cloth bag is arranged between the upper layer assembly and the quantitative filling assembly. When the mechanism works, flammable and explosive granular medicines such as bright beads and the like which are highly dangerous are contained in the cloth pocket serving as the hopper, so that the collision with the hopper can be slowed down, the breakage rate of particles and the generation of dust are reduced, the opportunity that personnel are directly exposed in a dangerous environment is prevented and reduced, the risks of accidents and casualties are reduced, and the production safety is improved; and the consistency of the number and the weight of the bright bead particles is ensured, and parameters in the production process can be more accurately controlled, so that the stability of constant-volume material taking of materials is ensured, and the stability and the consistency of the quality of firework products are further improved.
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Description

Technical Field

[0001] The utility model belongs to fireworks charging equipment, in particular to a quantitative filling and unloading mechanism of fireworks charging equipment. Background Art

[0002] Bead-spitting fireworks are a type of handheld fireworks. During production, propellant, gold powder, bright beads and other drugs are sequentially loaded into the firework paper tube. In order to change the traditional method of manually filling drugs with quantitative molds, fireworks charging equipment has appeared on the market for automatic charging. However, the storage hopper of this charging equipment is generally made of rigid materials such as metal, and most of the materials are discharged by vibration. Bright beads are prone to collision in the storage hopper. Frequent collision and friction can easily cause damage and dust to the drug particles. The increase in the rate of irregular particles affects the final material collection accuracy; the large amount of dust generated is prone to the risk of high combustion and high explosion. Utility Model Content

[0003] The utility model aims to solve the problems existing in the prior art and to provide a quantitative filling and unloading mechanism for fireworks charging equipment which is safer and more effective.

[0004] The technical solution of the utility model is achieved in this way:

[0005] The utility model provides a quantitative filling and unloading mechanism for fireworks charging equipment, comprising a lower component, an upper component arranged above the lower component and driven by a lifting cylinder to move up and down, a quantitative filling component located on the lower component, and a sweeping component arranged above the upper component; a funnel-shaped cloth bag is arranged between the upper component and the quantitative filling component.

[0006] The lower component includes a base plate with a regular hexagonal hole in the center, and the lifting cylinders are respectively fixed on both sides of the base plate; the upper component includes a frame plate with a circular hole in the center, the cloth bag is arranged in the circular hole of the frame plate, and the upper edge of the cloth bag is fixed on the frame plate; the upper component and the lower component are matched with the linear optical axis through a linear bearing base.

[0007] Both sides of the frame plate are connected to the floating joints at the front end of the cylinder shaft of the lifting cylinder in the lower assembly.

[0008] The quantitative filling component includes an annular support plate fixed on the bottom plate of the lower component, a material distribution plate fixed on the support plate and having quantitative holes evenly arranged in a regular hexagon in the middle, an upper material guide plate arranged below the material distribution plate through sliding cooperation, a material guide cylinder driving the upper material guide plate to slide back and forth, and a lower material guide plate fixed on the regular hexagonal holes on the bottom plate of the lower component and located below the upper material guide plate; the lower edge of the cloth bag is fixed on the support plate.

[0009] The upper material guide plate is provided with upper cylindrical conduits which are evenly distributed in a regular hexagon and correspond one-to-one with the quantitative holes on the material distribution plate; the lower material guide plate is provided with lower cylindrical conduits which are evenly distributed in a regular hexagon and correspond one-to-one with the quantitative holes of the material distribution plate; guide pressure plates with slide grooves are installed on both sides of the lower part of the material distribution plate, and slide rails are provided on both sides of the upper material guide plate to slide with the slide grooves of the guide pressure plates; the material guide cylinders are two fixed at the bottom of the support plate and located in the front and rear positions of the upper material guide plate.

[0010] The sweeping assembly includes a slide cylinder arranged on the upper assembly through a mounting plate, a roller brush driven by the slide cylinder to move forward and backward, and a toothed belt strip fixed to the bottom of the mounting plate. A synchronous wheel meshing with the toothed belt strip is provided on the shaft of the roller brush.

[0011] The roller brush is fixed on the slide of the slide cylinder through a brush fixing plate. Idle wheels are fixed on both sides of the brush fixing plate above the synchronous wheel and pressed on the toothed belt strip to make the synchronous wheel and the toothed belt strip mesh tightly.

[0012] Beneficial Effects

[0013] Compared with the prior art, the utility model adopts a flexible cloth bag as a hopper. For highly inflammable and explosive substances, granular drugs such as bright beads in the flexible hopper can slow down the collision with the hopper, reduce the breakage rate of particles and the generation of dust, prevent and reduce the chance of personnel being directly exposed to dangerous environments, reduce the risk of accidents and casualties, and improve production safety; and because the cloth bag can reduce the generation rate of irregular particles, ensure the consistency of the number and weight of bright bead particles, can more accurately control the parameters in the production process, thereby ensuring the stability of fixed-volume material extraction, and further improving the stability and consistency of the quality of fireworks products.

[0014] The technical solution of the utility model is further explained below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a schematic diagram of a charge-charging device for bead-spitting fireworks.

[0016] Figure 2 It is a schematic diagram of the utility model.

[0017] Figure 3 It is a front schematic diagram of the utility model.

[0018] Figure 4 It is a schematic diagram of a quantitative filling component in the utility model.

[0019] Figure 5 yes Figure 4 AA section view.

[0020] Figure 6 These are views of the quantitative filling components from different directions.

[0021] Figure 7 It is a bottom view of the quantitative filling component.

[0022] Figure 8 yes Figure 2 Enlarged view of point A in the middle.

[0023] Fig. 9 , Fig.10 They are respectively schematic diagrams of the working states of the cloth bag in the utility model. DETAILED DESCRIPTION

[0024] See Figure 1 The bead-spitting fireworks charging equipment of the utility model includes a frame 1, a propellant feeding mechanism 3, a gold powder feeding mechanism 4 and a quantitative filling feeding mechanism 5 of the utility model which are arranged on the frame 1 in sequence, and a material conveying and loading mechanism 2 arranged below the propellant feeding mechanism 3, the gold powder feeding mechanism 4 and the quantitative filling feeding mechanism 5. The material conveying and loading mechanism 2 uses a synchronous belt transmission mechanism to convey a material tray 201, and cooperates with the propellant feeding mechanism 3, the gold powder feeding mechanism 4 and the quantitative filling feeding mechanism 5 to complete the feeding of propellant, gold powder and bright bead drugs.

[0025] See Figure 2 The quantitative filling and unloading mechanism 5 includes a lower component 51 arranged on the frame 1, an upper component 52 arranged above the lower component 51 and driven by a lifting cylinder 5102 to move up and down, a quantitative filling component 53 located at the middle hole position of the lower component 51, and a sweeping component 54 arranged on the upper component 52; a funnel-shaped cloth bag 5203 is provided between the upper component 51 and the quantitative filling component 53.

[0026] See Figure 2 , Figure 3 The lower component 51 includes a bottom plate 5101 fixed on the frame 1 with a regular hexagonal hole in the center, a lifting cylinder 5102 fixed on both sides of the bottom plate 5101, and a linear bearing base 5104 fixed at the four vertices of the bottom of the bottom plate 5101; the upper component 52 includes a frame plate 5201 with a circular hole in the center, a linear optical axis 5204 fixed at the four vertices of the bottom of the frame plate 5201, the cloth bag 5203 arranged in the central circular hole of the frame plate 5201, and a circle of arc-shaped pressure strips 5202 that fix the upper part of the cloth bag 5203 on the frame plate 5201; the linear optical axis 5204 in the upper component 52 passes through the linear bearing base 5104 in the lower component 51 and cooperates with the linear bearing base 5104, and the two sides of the frame plate 5201 are connected to the floating joint 5103 at the front end of the cylinder shaft of the lifting cylinder 5102 in the lower component 51.

[0027] See Figure 3 —— Figure 7 The quantitative filling component 53 includes an annular support plate 5303 fixed on the bottom plate 5101 of the lower component by studs 5308, a circle of arc-shaped pressure strips 5302 fixing the lower part of the cloth bag 5203 on the outer edge of the support plate 5303, a circular material distribution plate 5301 fixed on the support plate 5303 by screws, and the middle of which is a regular hexagon with quantitative holes 5309 evenly arranged, an upper material guide plate 5305 arranged below the material distribution plate 5301 by sliding cooperation, a material guide cylinder 5304 arranged on the support plate 5303 to drive the upper material guide plate 5305 to slide back and forth, and a lower material guide plate 5306 fixed on the regular hexagonal hole of the bottom plate 5101 of the lower component and located below the upper material guide plate 5305; the upper material guide plate 5305 is provided with upper regular hexagonal evenly distributed upper material guide plates 5309 which can correspond one by one to the quantitative holes 5309 on the circular material distribution plate 5301. The cylindrical conduit 5310 is provided on the lower material guide plate 5306, and the lower cylindrical conduits 5311 are evenly distributed in a regular hexagon and correspond one to one with the quantitative holes 5309 of the material distribution plate 5301. The material distribution plate 5301 is designed with different sizes of constant volume circular holes 5309 and plate thicknesses according to different drug dosages and replaced, so as to achieve quantitative measurement of different drugs; guide pressure plates 5307 with slide grooves are installed on both sides of the lower part of the material distribution plate 5301, and slide rails are provided on both sides of the upper material guide plate 5305 to slide with the slide grooves of the guide pressure plates 5307; the material guide cylinders 5304 are two respectively fixed to the bottom of the support plate 5303 by bolts and located at the front and rear positions of the upper material guide plate 5305. When they work alternately, they can drive the upper material guide plate 5305 to move forward and backward, so that the upper cylindrical conduits 5310 on it can be misaligned or correspond one to one with the quantitative holes 5309 of the material distribution plate 5301.

[0028] See Figure 2 , Figure 3 and Figure 8 The sweeping assembly 54 includes a mounting plate 5401 fixedly supported on one side of an upper assembly frame plate 5201 by a bolt column 5410, a slide cylinder 5403 fixed on the mounting plate 5401 by bolts and provided with a slide 5409, a roller brush 5402 fixed to the bottom of the slide 5409 and perpendicular to the movement direction of the cylinder shaft by a brush fixing plate 5408, and a toothed belt strip 5405 with teeth facing downwards fixed to one side of the bottom of the mounting plate 5401 by a fixing block 5407, the roller brush 5402 is arranged at both ends of the brush fixing plate 5408 through an axis, and a synchronous wheel 5404 is fixed to the axis at one end of the roller brush 5402, which is meshed with the toothed belt strip 5405; two idler wheels 5406 are fixed on both sides of the brush fixing plate 5408 above the synchronous wheel 5404, pressing on the toothed belt strip 5405 to make the synchronous wheel 5404 and the toothed belt strip 5405 mesh tightly.

[0029] Working principle:

[0030] like Figure 1 As shown, the propellant discharge mechanism 3 and the gold powder discharge mechanism 4 in the bead-spitting fireworks charge equipment are both provided with a distribution mechanism similar to the distribution plate, upper material guide plate and lower material guide plate of the quantitative filling discharge mechanism 5. When the equipment is working, the material conveying and filling mechanism 2 can take materials according to the needs of the fireworks product charge, and transport the material tray 201 to the propellant discharge mechanism 3, the gold powder discharge mechanism 4 or the lower part of the quantitative filling discharge mechanism 5, align with their distribution mechanisms, and load one of the drugs such as propellant, gold powder or bright beads into the material tray 201 to complete the material taking, and then return the material tray 201 for transportation to connect with the bead-spitting fireworks charge equipment to carry out the next process.

[0031] When the quantitative filling and unloading mechanism 5 of the utility model is working, Fig. 9 As shown, the lifting cylinder 5102 drives the upper component 52 and the sweeping component 54 to be lifted upward as a whole through the linear optical axis 5204 along the linear bearing base 5104, and the cloth bag 5203 is pulled up into a funnel shape, and the drug beads a in the cloth bag 5203 roll toward the middle and accumulate on the distribution plate 5301, filling the quantitative hole 5309; Fig.10 As shown, the lifting cylinder 5102 drives the upper component 52 and the sweeping component 54 to descend to the position where the roller brush 5402 is flush with the distribution plate 5301. At this time, the cloth bag 5203 droops around the distribution plate 5301 to form a bag-shaped portion, and the slide cylinder 5403 drives the roller brush 5402 to move back and forth through the slide 5409. With the cooperation of the synchronous wheel 5404 and the toothed belt strip 5405, the roller brush 5402 forms a forward and reverse rotation. After one round trip, the roller brush 5402 sweeps the bright beads a accumulated on the distribution plate 5301 out of the distribution plate 5301, and only the bright beads a in the quantitative holes 5309 of the distribution plate 5301 are retained, thereby ensuring the quantitative amount of medicine loaded each time. The other bright beads a fall into the bag-shaped portion of the cloth bag 5203, completing the material taking process. Next, a material guide cylinder 5304 pushes the upper material guide plate 5305 to move, so that the upper cylindrical conduit 5310 of the upper material guide plate 5305 is aligned one by one with the quantitative holes 5309 of the material distribution plate 5301. At this time, the lower cylindrical conduit 5311 on the lower material guide plate 5306 and the upper cylindrical conduit 5310 of the upper material guide plate 5305 are aligned one by one with the quantitative holes 5309 of the material distribution plate 5301, and the bright beads a fall from the material distribution plate 5301 through the upper material guide plate 5305 into the lower material distribution plate 5301. The upper material guide plate 5305 finally falls into the material hole of the material containing plate 201 below the lower material guide plate 5305, which is transmitted by the material transfer and filling mechanism 2. After the loading process is completed, another material guide cylinder 5304 pushes the upper material guide plate 5305 to move back to its original position, so that the upper cylindrical guide tube 5310 of the upper material guide plate 5305 is misaligned with the quantitative hole 5309 of the material distribution plate 5301, so that the bright beads a can continue to be filled in the quantitative hole 5309 in the next material taking process.

Claims

1. A quantitative loading and unloading mechanism for fireworks charging equipment, characterized in that It includes a lower component, an upper component arranged above the lower component and driven by a lifting cylinder to move up and down, a quantitative filling component located on the lower component, and a sweeping component arranged above the upper component; a funnel-shaped cloth bag is arranged between the upper component and the quantitative filling component.

2. The quantitative loading and unloading mechanism of the fireworks charging equipment according to claim 1 is characterized in that The lower component includes a base plate with a regular hexagonal hole in the center, and the lifting cylinders are respectively fixed on both sides of the base plate; the upper component includes a frame plate with a circular hole in the center, the cloth bag is arranged in the circular hole of the frame plate, and the upper edge of the cloth bag is fixed on the frame plate; the upper component and the lower component are matched with the linear optical axis through a linear bearing base.

3. The quantitative loading and unloading mechanism of the fireworks charging equipment according to claim 2 is characterized in that Both sides of the frame plate are connected to the floating joints at the front end of the cylinder shaft of the lifting cylinder in the lower assembly.

4. The quantitative loading and unloading mechanism of the fireworks charging equipment according to claim 2 or 3, characterized in that The quantitative filling component includes an annular support plate fixed on the bottom plate of the lower component, a material distribution plate fixed on the support plate and having quantitative holes evenly arranged in a regular hexagon in the middle, an upper material guide plate arranged below the material distribution plate through sliding cooperation, a material guide cylinder driving the upper material guide plate to slide back and forth, and a lower material guide plate fixed on the regular hexagonal holes on the bottom plate of the lower component and located below the upper material guide plate; the lower edge of the cloth bag is fixed on the support plate.

5. The quantitative loading and unloading mechanism of the fireworks charging equipment according to claim 4, characterized in that The upper material guide plate is provided with upper cylindrical conduits which are evenly distributed in a regular hexagon and correspond one-to-one with the quantitative holes on the material distribution plate; the lower material guide plate is provided with lower cylindrical conduits which are evenly distributed in a regular hexagon and correspond one-to-one with the quantitative holes of the material distribution plate; guide pressure plates with slide grooves are installed on both sides of the lower part of the material distribution plate, and slide rails are provided on both sides of the upper material guide plate to slide with the slide grooves of the guide pressure plates; the material guide cylinders are two fixed at the bottom of the support plate and located in the front and rear positions of the upper material guide plate.

6. The quantitative loading and unloading mechanism of the fireworks charging equipment according to claim 1, characterized in that The sweeping assembly includes a slide cylinder arranged on the upper assembly through a mounting plate, a roller brush driven by the slide cylinder to move forward and backward, and a toothed belt strip fixed to the bottom of the mounting plate. A synchronous wheel meshing with the toothed belt strip is provided on the shaft of the roller brush.

7. The quantitative loading and unloading mechanism of the fireworks charging equipment according to claim 6 is characterized in that The roller brush is fixed on the slide of the slide cylinder through a brush fixing plate. Idle wheels are fixed on both sides of the brush fixing plate above the synchronous wheel and pressed on the toothed belt strip to make the synchronous wheel and the toothed belt strip mesh tightly.