Dust removal device for machine-made sand and gravel production line
By designing a rotary filter cartridge and jet cleaning system on the machined sand and gravel production lines, the problems of uneven distribution of dust-containing gases and excessive dust deposition in the existing dust removal devices are solved, and more efficient dust removal effects and long-term and stable operation of the equipment are achieved.
Patent Information
- Application Number
- CN202421828868.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-31
AI Technical Summary
During the use of existing dust removal devices, the dust-containing gas is unevenly distributed, resulting in faster airflow speeds in some areas and excessive dust deposits, resulting in local blockage and excessive filtration load, thereby reducing the dust removal effect.
A dust removal device for machined sand and gravel production lines is designed. By setting up a motor, gear set and a rotary pipe, the filter cartridge is driven to rotate to make the dust-containing gas evenly distributed; at the same time, a jet unit is set up to regularly or continuously spray gas to remove dust, and water is washed and purified by the water tank.
By evenly distributing dust-containing gas and regularly removing dust, the risk of local blockage of the filter cartridge is reduced, the filtration efficiency and dust removal effect are improved, and the wear of the filter cartridge is reduced, and efficient operation is maintained for a long time.
Smart Images

Figure CN222829286U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sand making equipment, in particular to a dust removal device for machine-made sand and gravel production lines. Background Art
[0002] Artificial sand refers to rock particles with a particle size of less than 4.75mm after mechanical crushing. The artificial sand and gravel production line is a professional production line for producing sand and gravel for construction. With the increasing depletion of natural sand resources and the increasing awareness of environmental protection, artificial sand has become an important alternative to natural sand. The sand and gravel production line usually includes a series of equipment, such as vibrating feeder, jaw crusher, impact crusher, sand making machine, vibrating screen, belt conveyor, etc. A lot of dust will be generated during the use of the artificial sand and gravel production line, and the production line is generally open design, so dust removal device is required.
[0003] At present, during the use of existing dust removal devices, the dust-laden gas is unevenly distributed when entering the device, resulting in faster air flow speeds in some areas, and more dust is deposited on the filter cloth or filter net in these areas, causing local blockages and excessive filtering loads, which slows down the speed at which the dust-laden gas passes through the filter cloth or filter net, thereby causing the overall dust removal effect to deteriorate. Therefore, the present application provides a dust removal device for a machine-made sand and gravel production line to meet the needs. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a dust removal device for a machine-made sand and gravel production line to solve the problem that the existing dust removal device is prone to cause local blockage of filter cloth or filter screen during use.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A dust removal device for a machine-made sand and gravel production line comprises: a processing box; a filter cartridge rotatably arranged in the processing box; a connecting cover arranged on the top of the filter cartridge; a slider arranged on the connecting cover and having a cylindrical shape; a slide groove arranged above the inner cavity of the processing box and having a cylindrical shape; the slider is located in the slide groove and moves along the slide groove; a rotating pipe connected to and arranged on the connecting cover; a motor arranged on the top of the processing box and an output end of the motor extends into the processing box; and a gear set respectively arranged on the rotating pipe and the output end of the motor.
[0007] It also includes: a delivery pipe, which is connected and arranged on the rotating pipe, and one side of the delivery pipe passes through the processing box; and a dust cover, which is arranged on one side of the processing box and is connected with the delivery pipe.
[0008] It also includes: the bottom of the filter cartridge is conical; a dust exhaust pipe, which is connected and arranged at the bottom of the filter cartridge; and a feed pipe, which is rotatably arranged on the surface of the dust exhaust pipe.
[0009] It also includes: a collecting frame, which is arranged at the bottom of the inner cavity of the processing box; and the feeding pipe, which is connected and arranged in the collecting frame.
[0010] It also includes: a water tank, which is arranged on one side of the treatment box; an exhaust pipe, which is connected to the treatment box and connected to the water tank on the other side; and the exhaust pipe is U-shaped, and the lowest point of the exhaust pipe is lower than the highest water level of the water tank to form a water seal.
[0011] It also includes: an air jet part, which is arranged on the processing box, and the air jet part includes: a gas storage tank, which is arranged on the processing box.
[0012] It also includes: an air delivery pipe, which is connected to the air storage tank and extends from one side of the air delivery pipe away from the air storage tank to the inside of the air storage tank; and a plurality of nozzles, which are arranged on the air delivery pipe and are located in the air storage tank close to the filter cartridge.
[0013] Compared with the prior art, the utility model has at least the following beneficial effects:
[0014] In the above scheme, a motor, a gear set and a rotating tube are set to drive the filter cartridge to rotate, so that the dust-containing gas entering the filter cartridge is evenly distributed on the entire surface of the filter cartridge, reducing the accumulation of dust in a certain area and reducing the filtration load, avoiding the occurrence of local blockage and improving the filtration efficiency.
[0015] By setting up the jet part, gas can be sprayed onto the surface of the filter cartridge regularly or continuously to remove dust attached to its surface, reduce blockage on the surface of the filter cartridge, reduce the degree of wear of the filter cartridge, and thus maintain the filtering efficiency.
[0016] By setting up a water tank, the filtered air can be discharged into the water tank and washed with water. Through the water washing process, the dust in the exhaust gas can be removed again to ensure that the exhaust gas is cleaner. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.
[0018] Figure 1 This is a schematic diagram of a dust removal device for a machine-made sand and gravel production line;
[0019] Figure 2 It is a cross-sectional view of the processing box structure;
[0020] Figure 3 It is a schematic diagram of the connection cover structure;
[0021] Figure 4 This is a cross-sectional view of the chute structure.
[0022] [reference numerals]
[0023] 1. Processing box; 2. Dust hood; 3. Delivery pipe; 4. Motor; 5. Exhaust pipe; 6. Water tank; 7. Collection frame; 8. Filter cartridge; 9. Chute; 10. Feed pipe; 11. Dust exhaust pipe; 12. Jet part; 13. Slider; 14. Connecting cover; 15. Rotating pipe; 16. Gear set; 121. Nozzle; 122. Air storage tank; 123. Air delivery pipe.
[0024] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION
[0025] The following is a detailed description of a polymer material injection molding device provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.
[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an embodiment of the utility model provides a dust removal device for a machine-made sand and gravel production line, comprising: a processing box 1; a filter cartridge 8, rotatably arranged in the processing box 1; a connecting cover 14, arranged on the top of the filter cartridge 8; a slider 13, arranged on the connecting cover 14, and the slider 13 is cylindrical; a slide groove 9, arranged above the inner cavity of the processing box 1, and the slide groove 9 is cylindrical; the slider 13 is located in the slide groove 9, and the slider 13 moves along the slide groove 9; a rotating pipe 15, connected and arranged on the connecting cover 14; a motor 4, arranged on the top of the processing box 1, and the output end of the motor 4 extends into the processing box 1; a gear set 16, respectively arranged on the output end of the rotating pipe 15 and the motor 4.
[0027] A gear set 16 is provided including a first gear, which is sleeved on the surface of the rotating tube 15, and a second gear is provided on the output end of the motor 4. The first gear and the second gear are meshed with each other. The motor 4 is controlled by an external current to drive the second gear to rotate, thereby causing the first gear to rotate and driving the rotating tube 15 to rotate synchronously. A slide groove 9 is provided, and the slide groove 9 is connected to the inside of the processing box 1 through a support rod. At the same time, the slide groove 9 is used to guide the moving direction of the slider 13 and support the slider 13, thereby supporting the filter cartridge 8.
[0028] like Figure 1 , Figure 2 and Figure 3 As shown, it also includes: a delivery pipe 3, which is connected to the rotating pipe 15, and one side of the delivery pipe 3 passes through the processing box 1; a dust hood 2, which is arranged on one side of the processing box 1 and is connected to the delivery pipe 3. The dust hood 2 is arranged to guide the dust-containing gas into the dust removal device, ensuring that the dust-containing gas can be effectively collected and sent into the processing box 1.
[0029] like Figure 2 and Figure 3 As shown, it also includes: the bottom of the filter cartridge 8 is conical; the dust exhaust pipe 11 is connected and arranged at the bottom of the filter cartridge 8; and the feed pipe 10 is rotatably arranged on the surface of the dust exhaust pipe 11. By setting the bottom of the filter cartridge 8 to be conical, the conical bottom helps to concentrate the dust collected inside the filter cartridge 8 into a smaller area, which is convenient for the discharge of dust, and at the same time helps the dust to slide down along the inclined surface, reducing the retention of dust at the bottom of the filter cartridge 8; by setting the feed pipe 10, a control valve is arranged on the feed pipe 10 to control the opening and closing of the feed pipe 10, thereby controlling the falling of dust.
[0030] like Figure 2 As shown, it also includes: a collecting frame 7, which is arranged at the bottom of the inner cavity of the processing box 1; and a feeding pipe 10, which is connected and arranged in the collecting frame 7. By setting the collecting frame 7, a drawer is slidably arranged in the collecting frame 7, and the collected dust can be cleaned for unified processing.
[0031] like Figure 1 and Figure 2 As shown, it also includes: a water tank 6, which is arranged on one side of the treatment box 1; an exhaust pipe 5, which is connected to the treatment box 1 and connected to the water tank 6 on the other side; and the exhaust pipe 5 is U-shaped, and the lowest point of the exhaust pipe 5 is lower than the highest water level of the water tank 6 to form a water seal.
[0032] By setting up a water tank 6, a water inlet pipe and a drain pipe are provided on the water tank 6. The water inlet pipe and the drain pipe are both provided with control valves for controlling the opening or closing of the pipes. The water tank 6 is used to wash the filtered air with water to ensure that the discharged gas is cleaner; by setting up an exhaust pipe 5 with a U-shaped design, its lowest point is lower than the highest water level of the water tank 6, to ensure that dust-containing gas must be discharged through water, further purifying the gas, while preventing water from entering the interior of the treatment box 1 through the exhaust pipe 5.
[0033] like Figure 1 and Figure 2 As shown, it also includes: an injection unit 12, which is arranged on the processing box 1, and the injection unit 12 includes: a gas storage tank 122, which is arranged on the processing box 1. The gas storage tank 122 is provided to store compressed gas, so that the gas is sprayed to the surface of the filter cartridge 8 through the injection unit 12 to remove the dust attached to the surface. The gas storage tank 122 helps to stabilize the gas supply pressure and ensure that the pressure of the sprayed gas is sufficient to remove the dust.
[0034] like Figure 2 As shown, it also includes: an air supply pipe 123, which is connected to the air storage tank 122, and the air supply pipe 123 extends from the side of the air storage tank 122 to the inside of the air storage tank 122; a plurality of nozzles 121, which are arranged on the air supply pipe 123 and are located in the air storage tank 122 near the filter cartridge 8.
[0035] By setting the nozzle 121, continuous blowing can be designed to generate continuous negative pressure, so that the dust-containing air is continuously sucked into the dust hood 2 and then enters the treatment box 1. Periodic blowing can also be designed to generate necessary negative pressure and save energy consumption and reduce the load on the filter cartridge 8. The nozzle 121 can be in the shape of a narrow slit to generate high-speed airflow, which helps to more effectively remove dust on the filter cartridge 8. The nozzle 121 can be in a focusing shape to make the airflow more concentrated, increase the impact force on the surface of the filter cartridge 8, and enhance the cleaning effect.
[0036] The technical solution provided by the utility model is that the dust hood 2 is located above the production line, and the dust-containing gas first enters the dust hood 2, and then is sent into the filter cartridge 8 through the delivery pipe 3, which is beneficial for the external controller to start the motor 4 to move, and through the gear set 16, drives the rotating tube 15 to rotate, so that the filter cartridge 8 rotates. When the filter cartridge 8 rotates, it drives the slider 13 to move in the slide groove 9, and at the same time, it is beneficial for the external controller to start the movement of the air storage tank 122, and sprays gas to the surface of the filter cartridge 8 through the air delivery pipe 123 and the nozzle 121 to remove the dust attached to the surface of the filter cartridge 8. The cleaned gas is discharged into the water tank 6 through the exhaust pipe 5, and the air is adsorbed and cleaned again by the water in the water tank 6, and finally discharged from the top of the water tank 6; the dust in the filter cartridge 8 is discharged through the dust exhaust pipe 11, and the dust is sent to the collection frame 7.
[0037] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A dust removal device for machine-made sand and gravel production line, characterized in that: include: Processing box (1); A filter cartridge (8) rotatably disposed in the processing box (1); A connecting cover (14) is arranged on the top of the filter cartridge (8); A slider (13) is arranged on the connection cover (14), and the slider (13) is cylindrical; A chute (9) is arranged above the inner cavity of the processing box (1), and the chute (9) is cylindrical; The slider (13) is located in the slide groove (9), and the slider (13) moves along the slide groove (9); A rotating pipe (15) is arranged on the connecting cover (14) for communication; A motor (4) is arranged on the top of the processing box (1), and an output end of the motor (4) extends into the processing box (1); The gear set (16) is respectively arranged on the output end of the rotating tube (15) and the motor (4).
2. The dust removal device for the machine-made sand and gravel production line according to claim 1 is characterized in that: Also includes: A delivery pipe (3) is arranged on the rotating pipe (15) in communication, and one side of the delivery pipe (3) passes through the processing box (1); A dust hood (2) is arranged on one side of the processing box (1) and is connected to the conveying pipe (3).
3. The dust removal device for the machine-made sand and gravel production line according to claim 1 is characterized in that: Also includes: The bottom of the filter cartridge (8) is conical; A dust exhaust pipe (11) is arranged in communication with the bottom of the filter cartridge (8); The feed pipe (10) is rotatably arranged on the surface of the dust exhaust pipe (11).
4. The dust removal device for the machine-made sand and gravel production line according to claim 3 is characterized in that: Also includes: A collection frame (7) is arranged at the bottom of the inner cavity of the processing box (1); The feed pipe (10) is arranged in communication with the collecting frame (7).
5. The dust removal device for the machine-made sand and gravel production line according to claim 1 is characterized in that: Also includes: A water tank (6) is arranged on one side of the treatment tank (1); An exhaust pipe (5) is arranged on the treatment box (1) and is in communication with the water tank (6) at the other side; Furthermore, the exhaust pipe (5) is U-shaped, and the lowest point of the exhaust pipe (5) is lower than the highest water level of the water tank (6), thereby forming a water seal.
6. The dust removal device for the machine-made sand and gravel production line according to claim 1 is characterized in that: Also includes: The air-jet part (12) is arranged on the processing box (1), and the air-jet part (12) comprises: The gas storage tank (122) is arranged on the processing box (1).
7. The dust removal device for the machine-made sand and gravel production line according to claim 6 is characterized in that: Also includes: An air delivery pipe (123) is arranged in communication with the air storage tank (122), and the air delivery pipe (123) extends from a side away from the air storage tank (122) into the air storage tank (122); A plurality of nozzles (121) are arranged on the gas delivery pipe (123) and are located inside the gas storage tank (122) and close to the filter cartridge (8).
Citation Information
Cited By
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