Filtering treatment unit for air filter

By designing an air filter filter assembly with a streamlined air flow channel, multiple air flow reduction is achieved, effectively settled and collected dust, solving the problems of poor purification and inconvenient replacement of existing air filters, and achieving efficient and simple air filtration effect.

CN222829327UActive Publication Date: 2025-05-06SICHUAN SANWEI FAN MFG CO LTD
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Patent Information

Application Number
CN202420772619.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-05-06
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing air filter needs to be replaced after a long time of use, which leads to inconvenient cleaning, poor purification effect or complex structure.

Method used

A filtration processing unit including a housing, an air inlet, an air flow chamber, an air outlet and a filtration assembly is designed. The filter assembly consists of a plurality of fins, and the cross-section of the airflow passage is streamlined. By decelerating the airflow multiple times, the dust settles and is collected.

Benefits of technology

It has achieved technical effects with good purification effect and simple structure, solved the problem of inconvenient replacement of filter elements, extended the service life of the filter unit, and reduced costs and labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of air filtration, and discloses a filtration treatment unit for an air filter, which comprises a shell, an air inlet is formed in one end of the shell, and an air outlet is formed in the side wall of at least one side of the shell; and a filtering assembly is arranged on the air outlet. According to the air purifier, dust in air can be better settled and then collected by decelerating the air flow for multiple times, so that the technical effects of good purification effect and simple structure are achieved; the problem that the filter unit needs to be taken out for replacement after long-time use is solved, and the technical effects that the filter unit is used for a long time, cost is reduced, taking-out for replacement is not needed, and labor intensity is relieved are achieved. And two adjacent connecting plates on the connecting plate can be locked together through bolts, so that the connecting plates can be stacked and combined for use, the specific number is determined according to actual requirements, and combination is convenient and rapid.
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Description

Technical Field

[0001] The utility model relates to the technical field of air filtration, in particular to a filtration processing unit for an air filter. Background Art

[0002] The filtration processing unit of the air filter is also called the air filter element, which is a device used to filter particulate matter and pollutants in the air. It is usually used in automobile engines, air conditioning systems, air purifiers and other equipment. In the context of rapid industrial development, air filtration equipment has also been vigorously developed. When filtering and purifying the air, some of the existing technologies require the replacement of the filter element, which makes the cleaning of the filter element extremely inconvenient; although the other part does not require the replacement of the filter element, the purification effect is poor and even the structure is complicated. Utility Model Content

[0003] The utility model aims to provide a filtering processing unit for an air filter, which achieves the technical effects of good purification effect and simple structure.

[0004] The utility model is realized by the following technical scheme: comprising a shell; an air inlet is arranged at one end of the shell, and an airflow cavity with one end connected to the air inlet and the other end closed is formed in the shell; an air outlet is arranged on at least one side wall of the shell; a filter assembly is arranged on the air outlet, and the filter assembly includes a plurality of fins arranged in sequence along the gas flow direction in the airflow cavity, and airflow channels are formed between adjacent fins; the cross section of the airflow channel is streamlined, so that the airflow can make a second turn in the process of flowing from its inlet to the outlet in the airflow channel; the airflow channel is configured so that the flow area at at least one position inside it is larger than the flow area at its inlet. By reducing the airflow velocity, the dust in the airflow is slowly settled and then collected by the fins. By simultaneously decelerating the airflow for multiple times, the dust in the air can be better settled and then collected, so as to achieve the technical effect of good purification effect and simple structure; at the same time, the problem that the filter unit needs to be taken out and replaced after long-term use is solved, so as to achieve the technical effect of reducing the cost of the long-term use of the filter unit and reducing the labor intensity without taking out and replacing.

[0005] In order to better realize the utility model, further, the shell includes a positive baffle, the two sides of the positive baffle are respectively fixedly connected to the side baffles, the two sides of the side baffle are respectively fixedly connected to the air intake arc plates, the square closed loop surrounded by the two air intake arc plates and the two side baffles constitutes an air inlet, the square closed loop surrounded by the air intake arc plate, the two side baffles and the positive baffle constitutes an air outlet, and the two air outlets are symmetrically distributed on both sides of the positive baffle.

[0006] In order to better realize the utility model, further, the filter assembly includes a plurality of support rods, one end of the support rod is fixedly connected to the positive baffle, and the other end is fixedly connected to the air intake arc plate on the same side, and a plurality of fins are fixedly connected to the support rods.

[0007] In order to better realize the utility model, further, the sum of the flow areas at the inlets of the plurality of airflow channels is greater than the flow area at the air inlet. Through the above arrangement, the airflow can be decelerated.

[0008] In order to better implement the utility model, further, the air inlet of the airflow channel faces away from the air inlet. Through the above arrangement, the airflow can be decelerated.

[0009] In order to better realize the utility model, further, the filter sheet is composed of an arc sheet and flat sheets symmetrically distributed on both sides of the arc sheet and fixedly connected thereto, wherein the flat sheet is tangent to the arc sheet, and the angle between the two flat sheets is 30°-50°. Through the above arrangement, when cleaning dust, the dust collected on the filter sheet can be discharged smoothly and will not remain on the arc sheet, thereby ensuring the cleaning effect.

[0010] In order to better realize the utility model, further, the end of the air inlet arc plate away from the air inlet is fixedly connected to the connecting plate, and the connecting plate is provided with a plurality of threaded holes. Through the above arrangement, two adjacent connecting plates on the present application can be locked together by bolts, so that the present application can be stacked and used in combination, and the specific number is determined according to actual needs, and the combination is convenient and quick.

[0011] In order to better realize the utility model, further, the side baffle is fixedly connected to the mounting plate, the mounting plate is a quarter circle, one plane of the mounting plate fits the side baffle, and the other plane is flush with the connecting plate, and the mounting plate is provided with a plurality of threaded holes, which are opened along the axial direction of the mounting plate. Through the above arrangement, the present application can be quickly installed in the housing using bolts and can be put into use.

[0012] In order to better implement the utility model, further, the height of the air inlet is greater than the height of the positive baffle. Through the above arrangement, the volume of the positive baffle can be effectively reduced, the overall mass can be reduced, and the investment cost can be reduced.

[0013] In order to better implement the utility model, further, multiple reinforcing ribs are symmetrically arranged on both sides of the positive baffle, and the reinforcing ribs are fixedly connected to multiple filter sheets on the same side. Through the above arrangement, the installation of the filter sheet can be more stable, the filter sheet can be prevented from shaking, and the stability of the device operation can be ensured.

[0014] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0015] (1) The utility model reduces the speed of airflow multiple times so that dust in the air can be better settled and then collected, thus achieving the technical effect of good purification effect and simple structure;

[0016] (2) The utility model solves the problem that the filter unit needs to be removed and replaced after long-term use, thereby achieving the technical effect of reducing costs by long-term use of the filter unit and reducing labor intensity without the need for removal and replacement;

[0017] (3) The utility model can lock two adjacent connecting plates on the present application together by bolts, so that the present application can be stacked and used in combination. The specific number depends on actual needs, and the combination is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of this application.

[0019] Figure 2 This is a front-view cross-sectional view of the overall structure of this application.

[0020] Figure 3 for Figure 2 Enlarged view of the local structure at point Ⅰ in the middle.

[0021] Figure 4 Schematic diagram of air flow direction.

[0022] Figure 5 It is a schematic diagram of the connecting plate and support rod structure.

[0023] Figure 6 This is a schematic diagram of the superimposed combination state structure of this application.

[0024] Among them: 101-front baffle; 102-side baffle; 103-reinforcement rib; 104-inlet arc plate; 105-mounting plate; 106-filter plate; 107-support rod; 108-connecting plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Embodiment 1:

[0027] like Figure 1-Figure 6As shown, a filtering processing unit for an air filter comprises a shell; an air inlet is provided at one end of the shell, and an air flow cavity with one end connected to the air inlet and the other end closed is formed in the shell; an air outlet is provided on at least one side wall of the shell; a filter assembly is provided on the air outlet, and the filter assembly comprises a plurality of fins arranged in sequence and spaced apart along the gas flow direction in the air flow cavity, and air flow channels are formed between adjacent fins respectively; the cross-section of the air flow channel is streamlined, so that the air flow can make a second turn in the process of flowing from its inlet to its outlet in the air flow channel; the air flow channel is configured so that the flow area at at least one position inside it is larger than the flow area at its inlet, so that the dust in the air flow is slowly settled by reducing the air flow velocity, and then is collected by the filter plate 106. A positive baffle 101, wherein both sides of the positive baffle 101 are fixedly connected to side baffles 102, and both sides of the side baffles 102 are fixedly connected to air inlet arc plates 104, and the filter 106 is fixedly connected to the side baffles 102. A square closed loop formed by the two air inlet arc plates 104 and the two side baffles 102 constitutes an air inlet. A square closed loop formed by the air inlet arc plates 104, the two side baffles 102 and the positive baffle 101 constitutes an air outlet. The two air outlets are symmetrically distributed on both sides of the positive baffle 101. The filter assembly includes a plurality of support rods 107, one end of the support rod 107 is fixedly connected to the positive baffle 101, and the other end is fixedly connected to the air inlet arc plate 104 on the same side, and a plurality of filter plates 106 are fixedly connected to the support rods 107.

[0028] When the air pressure difference between the air inlet and the air outlet is basically the same, the difference range is ±500pa; at this time, the air flow enters from the air inlet, and the air inlet of the air flow channel faces away from the air inlet. At this time, the air flow flows back to the gap between the filter plates 106. Due to the resistance, energy loss occurs and the air flow begins to decelerate for the first time. Since the sum of the minimum gap areas between the filter plates 106 is greater than the air inlet area, that is, the sum of the lengths of all A is greater than the length of C, the air flow begins to decelerate for the second time when it enters the gap between the filter plates 106, and at this time the air flow makes a second turn, and then the air flow is The airflow flows from the small gap, i.e., A, to the maximum gap, i.e., B, at which point the airflow slows down again, and then turns for the third time, from the maximum gap to the minimum gap, at which point the airflow begins to accelerate; since the gap between the filter sheets 106 changes from small to large and then to small, when the airflow turns at the maximum gap, since the airflow velocity is very slow, most of the impurities and dust carried in the airflow will stay in the depression of the filter sheet 106 farthest from the opening, thereby achieving a filtering effect; then the airflow will flow out of the minimum gap between the filter sheets 106, and then flow out through the air outlet.

[0029] When the air pressure difference between the air inlet and the air outlet is large, the difference here is greater than 10Kpa; at this time, the air flow velocity increases sharply when entering from the air inlet, and even after multiple decelerations, the air flow velocity is still large. Therefore, at this time, the dust and impurities collected in the depression of the filter 106 will be taken away by the air flow, and then discharged through the air outlet to complete the cleaning operation.

[0030] Through the above arrangement, the problem that the filter unit needs to be removed and replaced after long-term use is solved, and the long-term use of the filter unit can reduce costs and reduce labor intensity without the need for removal and replacement; at the same time, by repeatedly slowing down the airflow, the dust in the air can be better settled and then collected, achieving a technical effect of good purification effect and simple structure.

[0031] Embodiment 2:

[0032] like Figure 4 As shown, the filter sheet 106 is composed of an arc sheet and flat sheets symmetrically distributed on both sides of the arc sheet and fixedly connected thereto, wherein the flat sheet is tangent to the arc sheet, and the angle between the two flat sheets is 30°-50°, preferably 38°. Through the above arrangement, when cleaning dust, the dust collected on the filter sheet 106 can be discharged smoothly and will not remain on the arc sheet, thereby ensuring the cleaning effect.

[0033] like Figure 3 , Figure 5 , Figure 6 As shown, the end of the air inlet arc plate 104 away from the air inlet is fixedly connected to the connecting plate 108, and a plurality of threaded holes are provided on the connecting plate 108. Through the above arrangement, two adjacent connecting plates 108 in the present application can be locked together by bolts, so that the present application can be stacked and used in combination, and the specific number is determined according to actual needs, and the combination is convenient and quick.

[0034] like Figure 3 As shown, the side baffle 102 is fixedly connected to the mounting plate 105, which is a quarter circle, with one plane of the mounting plate 105 in contact with the side baffle 102 and the other plane flush with the connecting plate 108. The mounting plate 105 is provided with a plurality of threaded holes, which are opened axially along the mounting plate 105. Through the above arrangement, the present application can be quickly installed in the housing using bolts and can be put into use.

[0035] like Figure 2 As shown, the height of the air inlet is greater than the height of the positive baffle 101. Through the above arrangement, the volume of the positive baffle 101 can be effectively reduced, the overall mass can be reduced, and the investment cost can be reduced.

[0036] like Figure 1As shown, a plurality of reinforcing ribs 103 are symmetrically arranged on both sides of the positive baffle 101, and the reinforcing ribs 103 are fixedly connected to a plurality of filter sheets 106 on the same side. Through the above arrangement, the filter sheets 106 can be installed more stably, and the filter sheets 106 can be prevented from shaking, thereby ensuring the stability of the device operation.

[0037] Working principle: When filtering, ensure that the pressure difference between the air inlet and the air outlet is basically the same. At this time, the air flow enters from the air inlet and passes through the gap between the filter plates 106, that is, the air flow channel. Dust and impurities will stay at the arc plate, that is, the largest spacing, and then the clean air flow will be discharged through the air outlet for use. After this application has been working for a period of time, the air pressure at the air outlet will be reduced. At this time, due to the large pressure difference at both ends, the air flow rate increases sharply, so the dust collected on the filter plate 106 will be discharged, thereby achieving the purpose of cleaning.

[0038] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.

Claims

1. A filtering processing unit for an air filter, characterized in that: It comprises a shell; an air inlet is arranged at one end of the shell, and an air flow cavity with one end connected to the air inlet and the other end closed is formed in the shell; an air outlet is arranged on at least one side wall of the shell; a filter assembly is arranged on the air outlet, and the filter assembly comprises a plurality of fins arranged in sequence and spaced apart along the gas flow direction in the air flow cavity, and air flow channels are formed between adjacent fins respectively; the cross-section of the air flow channel is streamlined, so that the air flow can make a second turn in the process of flowing from its inlet to its outlet in the air flow channel; the air flow channel is configured so that the flow area at at least one position inside it is larger than the flow area at its inlet.

2. A filtering processing unit for an air filter according to claim 1, characterized in that: The shell comprises a front baffle (101), the two sides of the front baffle (101) are respectively fixedly connected to the side baffles (102), the two sides of the side baffles (102) are respectively fixedly connected to the air inlet arc plates (104), the square closed loop surrounded by the two air inlet arc plates (104) and the two side baffles (102) constitutes an air inlet, and the square closed loop surrounded by the air inlet arc plates (104), the two side baffles (102) and the front baffle (101) constitutes an air outlet, and the two air outlets are symmetrically distributed on the two sides of the front baffle (101).

3. A filtering processing unit for an air filter according to claim 2, characterized in that: The filter assembly comprises a plurality of support rods (107), one end of the support rod (107) is fixedly connected to the positive baffle (101), and the other end is fixedly connected to the air inlet arc plate (104) on the same side, and a plurality of fins are fixedly connected to the support rod (107).

4. A filtering processing unit for an air filter according to claim 1, characterized in that: The sum of the flow areas at the inlets of the plurality of air flow channels is greater than the flow area at the air inlet.

5. A filtering processing unit for an air filter according to claim 1, characterized in that: The air inlet of the air flow channel faces away from the air inlet.

6. A filtering processing unit for an air filter according to claim 1, characterized in that: The fin is a filter plate (106), and the filter plate (106) is composed of a circular arc plate and flat plates symmetrically distributed on both sides of the circular arc plate and fixedly connected to the circular arc plate, wherein the flat plates are tangent to the circular arc plate, and the angle between the two flat plates is 30°-50°.

7. A filtering processing unit for an air filter according to claim 2, characterized in that: One end of the air inlet arc plate (104) away from the air inlet is fixedly connected to a connecting plate (108), and a plurality of threaded holes are provided on the connecting plate (108).

8. A filtering processing unit for an air filter according to claim 7, characterized in that: The side baffle (102) is fixedly connected to a mounting plate (105), the mounting plate (105) being in the shape of a quarter circle, one plane of the mounting plate (105) being in contact with the side baffle (102), and the other plane being flush with the connecting plate (108), and a plurality of threaded holes being arranged on the mounting plate (105), the threaded holes being opened along the axial direction of the mounting plate (105).

9. A filtering processing unit for an air filter according to any one of claims 2, 3, 7 or 8, characterized in that: The height of the air inlet is greater than the height of the positive baffle (101).

10. A filtering processing unit for an air filter according to any one of claims 2, 3, 7 or 8, characterized in that: A plurality of reinforcing ribs (103) are symmetrically arranged on both sides of the positive baffle (101), and the reinforcing ribs (103) are fixedly connected to a plurality of filter sheets (106) on the same side.