Water curtain type self-dedusting grinding and polishing machine
By designing a water curtain-style self-dust removal grinding and polishing machine, the liquid barrier is used to capture titanium dust particles, solving the safety hazards of titanium dust being flammable, and achieving efficient dust removal, noise reduction and production efficiency.
Patent Information
- Application Number
- CN202421639862.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-11
AI Technical Summary
When processing titanium alloy discs, titanium dust is prone to combust at high temperatures, resulting in safety hazards. In addition, the existing dust collectors are noisy and do not cool down, which affects production efficiency and processing quality.
A water curtain-style self-dust removal and polishing machine is designed. By setting up a water inlet, water storage compartment, water outlet and water tank main body on the workbench, water pumps are used to pump water to form a liquid barrier, capture particulate matter in the air, and through multi-stage filtration and water recycling, the concentration of particulate matter in the air and reduce water resource waste.
It effectively reduces the concentration of particulate matter in the air, reduces safety hazards, reduces noise, improves production efficiency and processing quality, and promotes environmental protection through the recycling of water.
Smart Images

Figure CN222831469U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of polishing machines, in particular to a water curtain type self-dust removal grinding and polishing machine. Background Art
[0002] Planetary belt polishing machine is mainly used for surface polishing of discs and small-sized rods. The surface of the wire after planetary belt polishing is free of oxide scale and rust, and the surface is smooth, which can meet the process requirements of subsequent processing.
[0003] However, when processing titanium alloy discs, the titanium dust generated due to the properties of titanium metal is easy to burn at high temperatures, thus posing a safety hazard. Therefore, the production speed must be reduced during the production process, which seriously affects the production efficiency. In addition, the existing dust removal unit is noisy when in use and does not reduce the temperature. The titanium dust is easy to burn, which poses a safety hazard. In addition, water is drawn from the outside and directly sprayed on the titanium rod and the grinding belt processing parts, which can easily cause the sanding belt to be full of titanium powder particles, which in turn causes the sanding belt to slip and the rod to wear, affecting the processing quality and production speed. Therefore, a water curtain type self-dust removal grinding and polishing machine is proposed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art that when processing titanium alloy discs, the titanium dust generated due to the properties of titanium metal is easy to burn at high temperatures, thus causing safety hazards, and a water curtain type self-dust removal grinding and polishing machine is proposed to solve the above problem.
[0005] In order to solve the problems existing in the prior art, the utility model adopts the following technical solutions:
[0006] A water curtain type self-dusting grinding and polishing machine, comprising:
[0007] A workbench, a grinding and polishing device is arranged on the top of the workbench, and a dust removal component for dust removal and dust reduction is arranged on the workbench, and the dust removal component includes:
[0008] A water inlet, which is opened on the top of the workbench;
[0009] A connecting plate and a top plate, wherein the top plate is fixedly mounted on the top of the connecting plate, and the connecting plate is fixedly mounted on the outer wall of the workbench, a water storage tank is arranged inside the top plate, and a water outlet is opened on the inner wall of the water storage tank, and a branch pipe is fixedly mounted on the inner wall of the water storage tank.
[0010] Preferably, a water tank body is provided on the outside of the workbench, a first water pump is fixedly provided on the top of the water tank body, and one end of a group of water pipes on the first water pump is provided in the inner cavity of the water tank body, a transverse pipe is fixedly provided on one end of another group of water pipes on the first water pump, a connecting pipe is fixedly provided on the outer wall of the transverse pipe, and the connecting pipe is fixedly connected to the branch pipe.
[0011] Preferably, a first mounting groove is formed on the inner wall of the workbench, and a first filter plate is movably connected to the inner wall of the first mounting groove; a second mounting groove is formed on the inner wall of the workbench, and a second filter plate is movably connected to the inner wall of the second mounting groove.
[0012] Preferably, a fixing block is fixedly provided on the outer wall of the workbench, and a clamping rod is rotatably connected to the outer wall of the fixing block, and the clamping rod is clamped on the outer wall of the first filter plate.
[0013] Preferably, an installation opening is provided on the outer wall of the workbench, and an air cooler is fixedly provided on the inner wall of the installation opening, and a baffle is fixedly provided on the inner wall of the workbench.
[0014] Preferably, a second water pump is arranged outside the water tank body, and one end of a group of water pipes on the second water pump is fixedly arranged in the inner cavity of the workbench, and one end of another group of water pipes on the second water pump is fixedly arranged in the inner cavity of the water tank body.
[0015] Preferably, a total flow meter is fixedly provided on the transverse pipe, a branch flow meter is fixedly provided on the branch pipe, and a valve is provided on the branch pipe.
[0016] Preferably, a sensor is fixedly provided on the outer wall of the water tank body, and an output end of the sensor extends through the outer wall of the water tank body to the inner cavity of the water tank body, and a control box is fixedly provided on the outer wall of the workbench.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. In the utility model, by setting the connection relationship between the workbench, the water inlet, the water storage tank, the water outlet, the water tank body and the branch pipe, water is pumped by the first water pump and transported to the water storage tank through the branch pipe. When the water rises to the height of the water outlet, the branch pipe continues to store water in the water storage tank, and the water exceeding the height of the water outlet flows out through the water outlet to form a liquid barrier. When the polishing equipment is performing polishing and the polluted air passes through the water curtain, the particles therein will collide with the water droplets and be captured by the water droplets and flow into the water inlet with the water, thereby achieving the purpose of reducing the concentration of particles in the air. In addition, by setting the first filter plate and the second filter plate, the water with particles is subjected to multi-stage filtration, the filtered water enters the bottom of the inner cavity of the workbench, and is pumped out and transported to the water tank body by the second water pump, providing a water source for the water storage tank, facilitating the reuse of water, and helping to reduce the waste of water resources and promote environmental protection.
[0019] 2. In the present invention, a sensor is provided, and the output end of the sensor extends through the outer wall of the water tank body to the inner cavity of the water tank body, so as to sense the water level condition of the water tank body. A control box is provided on the workbench, and the sensor is electrically connected to the control box. When the sensor senses that there is no water in the water tank body, the sensor gives a signal to stop the pump. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0021] In the attached picture:
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a schematic diagram of the back structure of the utility model;
[0024] Figure 3 This is a schematic diagram of the water storage tank structure of the utility model;
[0025] Figure 4 This is a schematic diagram of the workbench structure of the utility model;
[0026] Figure 5 This is a schematic diagram of the filter plate structure of the utility model.
[0027] Serial numbers in the figure: 1. workbench; 101. grinding and polishing equipment; 102. water inlet; 103. first mounting slot; 104. second mounting slot; 105. mounting port; 2. connecting plate; 201. top plate; 202. water storage tank; 203. water outlet; 3. water tank body; 301. first water pump; 302. cross pipe; 303. connecting pipe; 304. branch pipe; 305. valve; 306. total flow meter; 307. branch flow meter; 4. first filter plate; 401. second filter plate; 402. fixing block; 403. clamping rod; 5. air cooler; 501. baffle; 6. control box; 7. sensor; 8. second water pump. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] Embodiment: This embodiment provides a water curtain type self-dusting grinding and polishing machine, see Figure 1-5 , specifically, including:
[0030] A workbench 1, a grinding and polishing device 101 is arranged on the top of the workbench 1, and a dust removal component for dust removal and dust reduction is arranged on the workbench 1, and the dust removal component includes:
[0031] A water inlet 102 is provided on the top of the workbench 1;
[0032] A connecting plate 2 and a top plate 201, the top plate 201 is fixedly installed on the top of the connecting plate 2, and the connecting plate 2 is fixedly installed on the outer wall of the workbench 1, a water storage tank 202 is arranged inside the top plate 201, and a water outlet 203 is opened on the inner wall of the water storage tank 202, and a branch pipe 304 is fixedly installed on the inner wall of the water storage tank 202. When in use, water enters the water storage tank 202 through the branch pipe 304. When the water rises to the height of the water outlet 203, the water continues to be stored in the water storage tank 202 through the branch pipe 304. The water exceeding the height of the water outlet 203 flows out through the water outlet 203 to form a liquid barrier. When the polluted air passes through the water curtain during grinding and polishing, the particles therein will collide with the water droplets and be captured by the water droplets and enter the water inlet 102 with the water, thereby achieving the purpose of reducing the concentration of particles in the air.
[0033] A water tank body 3 is arranged outside the workbench 1, a first water pump 301 is fixedly arranged on the top of the water tank body 3, and one end of a group of water pipes on the first water pump 301 is arranged in the inner cavity of the water tank body 3, a transverse pipe 302 is fixedly arranged on one end of another group of water pipes on the first water pump 301, a connecting pipe 303 is fixedly arranged on the outer wall of the transverse pipe 302, two groups of connecting pipes 303 are arranged, and the connecting pipes 303 are fixedly connected to the branch pipes 304, and the branch pipes 304 are arranged in multiple groups. When in use, turn on the first water pump 301, the first water pump 301 pumps out the water in the water tank body 3 through a group of water pipes, and transports it to the cross pipe 302 through another group of water pipes, and two groups of connecting pipes 303 are provided on the cross pipe 302, and the water is branched into the two groups of connecting pipes 303, and multiple groups of branch pipes 304 are provided on the connecting pipes 303, the water is branched into the multiple groups of branch pipes 304, and transported to the water storage tank 202 through the multiple groups of branch pipes 304, providing a water source for the water storage tank 202.
[0034] A first mounting groove 103 is provided on the inner wall of the workbench 1, and a first filter plate 4 is movably connected to the inner wall of the first mounting groove 103; a second mounting groove 104 is provided on the inner wall of the workbench 1, and a second filter plate 401 is movably connected to the inner wall of the second mounting groove 104. By arranging the first filter plate 4 and the second filter plate 401, multi-stage filtration is performed on the flowing water, which further improves the filtration effect, facilitates the subsequent reuse of water, and is beneficial to reducing the waste of water resources and promoting environmental protection.
[0035] A fixing block 402 is fixedly provided on the outer wall of the workbench 1, and a clamping rod 403 is rotatably connected to the outer wall of the fixing block 402. The clamping rod 403 is clamped on the outer wall of the first filter plate 4. When in use, the user flips the clamping rod 403 outward to move the clamping rod 403 away from the first filter plate 4. At this time, by pulling the first filter plate 4 forward, the first filter plate 4 moves forward along the inner wall of the first mounting groove 103, so that the first filter plate 4 is moved out of the workbench 1, which is convenient for the staff to contact the first filter plate 4 and to clean the impurities intercepted on the first filter plate 4, which is beneficial to promoting the subsequent water filtration efficiency.
[0036] An installation opening 105 is provided on the outer wall of the workbench 1, and an air cooler 5 is fixedly installed on the inner wall of the installation opening 105. By starting the air cooler 5, the air cooler 5 blows toward the water to promote the cooling of the water. A baffle 501 is fixedly installed on the inner wall of the workbench 1 to shield and protect the air cooler 5 and reduce the phenomenon of water flowing into the air cooler 5.
[0037] A second water pump 8 is arranged on the outside of the water tank body 3, and one end of a group of water pipes on the second water pump 8 is fixedly arranged in the inner cavity of the workbench 1, and one end of another group of water pipes on the second water pump 8 is fixedly arranged in the inner cavity of the water tank body 3. When the second water pump 8 is started, a group of water pipes on the second water pump 8 pumps out the filtered water in the workbench 1 and transports it to the water tank body 3 through another group of water pipes, so as to facilitate the recycling of water.
[0038] A total flow meter 306 is fixedly provided on the horizontal pipe 302 for measuring the total drainage flow and the total water flow pressure of water. A branch flow meter 307 is fixedly provided on the branch pipe 304 for measuring the drainage flow and the water flow pressure at the branch pipe 304. When the water volume of the total flow meter 306 matches that of the branch flow meter 307 during operation, the inlet and outlet water volumes are consistent, so as to effectively ensure the use effect of the water curtain. A valve 305 is provided on the branch pipe 304 for randomly adjusting the drainage flow and the water flow pressure according to the production speed, so as to achieve the best use effect.
[0039] A sensor 7 is fixedly installed on the outer wall of the water tank body 3, and the output end of the sensor 7 extends through the outer wall of the water tank body 3 to the inner cavity of the water tank body 3, so as to sense the water level condition of the water tank body 3. A control box 6 is fixedly installed on the outer wall of the workbench 1, and the sensor 7 is electrically connected to the control box 6. When the sensor 7 senses that there is no water in the water tank body 3, the sensor 7 gives a signal to stop the pump.
[0040] Specifically, the working principle and operation method of the utility model are as follows: when in use, the first water pump 301 is turned on, and the first water pump 301 pumps water out of the water tank body 3 through a group of water pipes, and transports it to the transverse pipe 302 through another group of water pipes, and two groups of connecting pipes 303 are provided on the transverse pipe 302, and the water branches into the two groups of connecting pipes 303, and multiple groups of branch pipes 304 are provided on the connecting pipes 303, and the water branches into multiple groups of branch pipes 304, and is transported to the water storage tank 202 through multiple groups of branch pipes 304. When the water rises to the height of the water outlet 203, the branch pipe 304 continues to transport water to the water storage tank 202, and the water exceeding the height of the water outlet 203 is transported to the water storage tank 202 through the water outlet 20 3 flows outward to form a liquid barrier. When the polluted air passes through the water curtain during grinding and polishing, the particles in the air will collide with the water droplets and be captured by the water droplets and flow into the water inlet 102 with the water, thereby achieving the purpose of reducing the concentration of particles in the air. The water with particles passes through the first filter plate 4 and the second filter plate 401, and the water is filtered in multiple stages to filter out the particles. The filtered water enters the bottom of the inner cavity of the workbench 1, and is pumped out and transported to the water tank body 3 through the second water pump 8, providing a water source for the water storage tank 202, and facilitating the reuse of water, which is beneficial to reducing the waste of water resources and promoting environmental protection.
[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A water curtain type self-dusting grinding and polishing machine, comprising a workbench (1), wherein a grinding and polishing device (101) is arranged on the top of the workbench (1), characterized in that: The workbench (1) is provided with a dust removal component for dust removal and dust reduction, and the dust removal component comprises: A water inlet (102) is provided on the top of the workbench (1); A connecting plate (2) and a top plate (201), wherein the top plate (201) is fixedly mounted on the top of the connecting plate (2), and the connecting plate (2) is fixedly mounted on the outer wall of the workbench (1), a water storage tank (202) is arranged inside the top plate (201), a water outlet (203) is provided on the inner wall of the water storage tank (202), and a branch pipe (304) is fixedly mounted on the inner wall of the water storage tank (202).
2. The water curtain type self-dusting grinding and polishing machine according to claim 1, characterized in that: A water tank body (3) is arranged outside the workbench (1), a first water pump (301) is fixedly arranged on the top of the water tank body (3), one end of a group of water pipes on the first water pump (301) is arranged in the inner cavity of the water tank body (3), a transverse pipe (302) is fixedly arranged on one end of another group of water pipes on the first water pump (301), a connecting pipe (303) is fixedly arranged on the outer wall of the transverse pipe (302), and the connecting pipe (303) is fixedly connected to the branch pipe (304).
3. The water curtain type self-dusting grinding and polishing machine according to claim 1, characterized in that: The workbench (1) has a first mounting groove (103) formed on its inner wall, and a first filter plate (4) is movably connected to the inner wall of the first mounting groove (103); the workbench (1) has a second mounting groove (104) formed on its inner wall, and a second filter plate (401) is movably connected to the inner wall of the second mounting groove (104).
4. The water curtain type self-dusting grinding and polishing machine according to claim 1, characterized in that: A fixing block (402) is fixedly provided on the outer wall of the workbench (1), and a clamping rod (403) is rotatably connected to the outer wall of the fixing block (402), and the clamping rod (403) is clamped on the outer wall of the first filter plate (4).
5. The water curtain type self-dusting grinding and polishing machine according to claim 1, characterized in that: The outer wall of the workbench (1) is provided with a mounting opening (105), and the inner wall of the mounting opening (105) is fixedly provided with a cooling fan (5), and the inner wall of the workbench (1) is fixedly provided with a baffle (501).
6. The water curtain type self-dusting grinding and polishing machine according to claim 2, characterized in that: A second water pump (8) is arranged outside the water tank body (3), and one end of a set of water pipes on the second water pump (8) is fixedly arranged in the inner cavity of the workbench (1), and one end of another set of water pipes on the second water pump (8) is fixedly arranged in the inner cavity of the water tank body (3).
7. The water curtain type self-dusting grinding and polishing machine according to claim 2, characterized in that: A total flow meter (306) is fixedly arranged on the horizontal pipe (302), a branch flow meter (307) is fixedly arranged on the branch pipe (304), and a valve (305) is arranged on the branch pipe (304).
8. The water curtain type self-dusting grinding and polishing machine according to claim 2, characterized in that: A sensor (7) is fixedly arranged on the outer wall of the water tank body (3), and an output end of the sensor (7) extends through the outer wall of the water tank body (3) into the inner cavity of the water tank body (3), and a control box (6) is fixedly arranged on the outer wall of the workbench (1).