Prefabricated part demolding auxiliary device

Abstract

The utility model discloses a prefabricated part demoulding auxiliary device in the technical field of house building prefabricated parts. The prefabricated part demoulding auxiliary device comprises a mould and an ejection mechanism, wherein the mould is used for forming a concrete part; the ejection mechanism is arranged in the mould and is used for ejecting the concrete part out of the mould; the ejection mechanism comprises a contact assembly used for making contact with the bottom of the concrete member and a lifting unit used for lifting the contact assembly upwards, demolding is easier and more convenient, the labor intensity of workers is greatly reduced, meanwhile, the mold and the concrete member cannot be damaged, the mold can be repeatedly used in the follow-up process, and the production efficiency is improved. And meanwhile, the demolding quality and efficiency can be guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated components for building construction, in particular to a demoulding auxiliary device for prefabricated components. Background Art

[0002] Prefabricated components in building construction refer to concrete building components that are manufactured in advance in factories or production bases and then transported to the construction site for installation and assembly. The production process of prefabricated components usually requires the use of molds for pouring concrete. These molds are customized according to the specific shape and size of the prefabricated components to ensure that the production of prefabricated components meets the design requirements.

[0003] The above-mentioned and existing related technologies have the following defects: in actual applications, prefabricated components need to be cast with the help of molds. The existing demoulding method is usually for workers to demould the prefabricated components by knocking on the molds. This method is time-consuming and labor-intensive, and can easily cause damage to the prefabricated components and molds, thereby reducing the quality of the prefabricated components and affecting the demoulding efficiency.

[0004] Based on this, the utility model designs a prefabricated component demoulding auxiliary device to solve the above problems. Utility Model Content

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a prefabricated component demoulding auxiliary device, comprising an ejection mechanism installed in a mold for ejecting a concrete component from the mold; the ejection mechanism comprises a contact assembly for contacting the bottom of the concrete component and a lifting unit for lifting the contact assembly upward, the lifting unit comprises a top block and a driving assembly for driving the top block to move horizontally, and a slope is provided on the top of the top block for lifting the contact assembly upward when the top block moves in a set direction.

[0006] As a further solution of the utility model, the contact assembly includes a bottom plate that can be lifted and installed in the mold for contacting the bottom surface of the concrete member, and a rod body installed on the bottom surface of the bottom plate for contacting the lifting unit.

[0007] As a further solution of the utility model, the side of the bottom plate that is used to contact the bottom surface of the concrete component matches the shape and size of the bottom surface of the concrete component.

[0008] The rod body is installed at the center of the bottom surface of the base plate and is perpendicular to the bottom surface of the base plate.

[0009] As a further solution of the utility model, a support layer for supporting the bottom plate from the bottom surface of the bottom plate is fixedly installed in the inner cavity of the mold, and the rod body passes through the support layer from top to bottom.

[0010] As a further solution of the utility model, a roller for contacting the inclined surface is installed at the bottom of the rod body.

[0011] As a further solution of the utility model, a return spring is fixedly mounted on the surface of the rod body, and the top end of the return spring is against or fixed to the bottom surface of the support layer.

[0012] As a further solution of the utility model, the driving assembly includes a screw rod threadably engaged with the mold and a handle fixed to one end of the screw rod, and an end of the screw rod away from the handle passes through the mold and is rotatably connected to the top block.

[0013] As a further solution of the utility model, a convex block is fixedly installed on the top of the mold, and a ring is sleeved on the surface of the convex block.

[0014] As a further solution of the utility model, an oil box is fixedly installed on the outer surface of the mold, and the bottom end of the oil box is connected to a lubrication sleeve through an oil pipe. The lubrication sleeve is arranged on the outer surface of the screw rod for contacting with the screw rod to lubricate the screw rod.

[0015] The utility model has the following beneficial effects:

[0016] The device is provided by installing an ejection mechanism in the inner cavity of the mold, the ejection mechanism is used to eject the concrete component from the mold after it is formed, the ejection mechanism includes a bottom plate vertically slidably installed in the mold, a rod body installed at the bottom of the bottom plate, a top block for contacting the rod body to lift the rod body and the bottom plate upward, and a driving component for driving the top block to move, the top block is driven to move by the driving component, and the top block lifts the bottom plate upward, the bottom plate can increase the contact area with the concrete component, prevent the concrete component from being damaged when the concrete component is lifted, and is simpler and more convenient when demoulding, greatly reducing the labor intensity of the staff, and at the same time, the mold and the concrete component will not be damaged, and the mold can be reused later to ensure the quality and efficiency of demoulding.

[0017] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a structural schematic diagram of the ejection mechanism of the utility model.

[0021] Figure 3 It is a structural schematic diagram of the pressing unit of the utility model.

[0022] Legend:

[0023] 1. Mold; 201. Bottom plate; 202. Top block; 203. Inclined surface; 204. Rod body; 205. Roller; 206. Return spring; 207. Screw rod; 208. Handle; 3. Support layer; 401. Bump; 402. Ring; 403. Slide groove; 404. Slide rod; 501. Oil box; 502. Lubricating sleeve. DETAILED DESCRIPTION

[0024] The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. However, the present invention can be implemented in a variety of different ways as defined and covered below.

[0025] See also Figure 1-3 The utility model provides a technical solution: a prefabricated component demoulding auxiliary device, comprising an ejection mechanism installed in a mold 1 for ejecting a concrete component from the mold 1, the concrete component formed in the mold 1 is ejected from the mold 1 from bottom to top through the ejection mechanism, the demoulding step is omitted, the integrity of the concrete component is ensured, and the mold 1 can be reused;

[0026] Specifically, the ejection mechanism includes a contact assembly for contacting the bottom of the concrete member and a lifting unit for lifting the contact assembly upward, and the contact assembly includes a bottom plate 201 that can be lifted and lowered in the mold 1 for contacting the bottom surface of the concrete member and a rod body 204 installed on the bottom surface of the bottom plate 201 for contacting the lifting unit.

[0027] The lifting unit includes a top block 202 and a driving assembly for driving the top block to move horizontally. A slope 203 is provided at the top of the top block 202 for lifting the contact assembly upward when the top block 202 moves in a set direction.

[0028] When in use, first pour concrete into the mold 1, and the concrete will be formed in the area above the bottom plate 201 in the mold 1. The formed concrete component is located above the bottom plate 201. When the concrete component is formed and needs to be separated from the mold 1, the lifting unit is brought into contact with the rod body 204, and the rod body 204 together with the bottom plate 201 are pushed upward, and an upward thrust is applied to the concrete component in the mold 1 through the bottom plate 201, so that the concrete component rises and is completely separated from the side of the mold 1. When the concrete component is completely separated from the inner cavity of the mold 1, the concrete component is manually separated from the bottom plate 201, thereby realizing demoulding of the concrete component from the mold 1. The demoulding is simpler and more convenient, and the labor intensity of the staff is greatly reduced. At the same time, the mold 1 and the concrete component will not be damaged, and the mold 1 can be reused later, while the quality and efficiency of demoulding can also be guaranteed.

[0029] The driving assembly drives the top block 202 to move toward the rod body 204. The top block 202 will first contact the rod body 204 through the inclined surface 203 on its surface. The thrust of the top block 202 on the rod body can be decomposed into a component force acting vertically upward on the rod body 204 through the inclined surface 203. The component force acting vertically upward on the rod body 204 can push the rod body 204 together with the bottom plate 201 to rise. The driving assembly continues to drive the top block 202 to keep moving in the same direction as before, and the top block 202 can lift the rod body together with the bottom plate 201 upward through the inclined surface 203.

[0030] The side of the bottom plate 201 that is in contact with the bottom surface of the concrete component matches the shape and size of the bottom surface of the concrete component.

[0031] The top surface of the bottom plate 201 can be in contact with the entire bottom surface of the concrete member, thereby increasing the contact area between the bottom plate 201 and the concrete member, and ensuring that the concrete member will not be damaged by the bottom plate 201 when the concrete member is lifted upward by the bottom plate 201 .

[0032] like Figure 2-3 As shown, a support layer 3 for supporting the bottom plate 201 from the bottom surface of the bottom plate 201 is fixedly installed in the inner cavity of the mold 1, and the rod body 204 passes through the support layer 3 from top to bottom.

[0033] In this embodiment, the base plate 201 is supported by the support layer 3. When pouring concrete into the mold 1, the weight of the concrete will be transmitted to the contact layer through the contact position between the support layer 3 and the base plate 201. The weight of the base plate 201 and the concrete is borne by the support layer 3 to ensure the stability of the base plate 201 during the pouring process. The support layer 3 can be a flat plate with holes, or a protrusion on the edge of the inner cavity of the mold 1, or a hollow support frame.

[0034] like Figure 2As shown, a roller 205 for contacting the inclined surface 203 is installed at the bottom of the rod body 204 .

[0035] In this embodiment, when the top block 202 pushes the rod body 204 upward through the inclined surface 203, the weight of the bottom plate 201, the weight of the concrete component, and the bonding force between the concrete component and the inner cavity side wall of the mold 1 will all act on the inclined surface 203 through the rod body 204. In order to reduce the wear of the inclined surface 203 and the rod body 204, a roller 205 is installed at the bottom of the rod body 204. The roller 205 contacts the inclined surface 203 to form rolling friction, thereby extending the service life of the top block 202 and the rod body.

[0036] like Figure 2 As shown, the rod body 204 is installed at the exact center of the bottom surface of the bottom plate 201 and is perpendicular to the bottom surface of the bottom plate 201 .

[0037] In this embodiment, the rod body 204 is located at the exact center of the bottom surface of the base plate 201, so that it can be ensured that the force acting on the bottom surface of the base plate 201 when the rod body 204 pushes the base plate 201 upward is at the exact center of the base plate 201, ensuring that the force point of the base plate 201 is located at the exact center. At the same time, the rod body 204 is perpendicular to the base plate 201, so that the vertical upward thrust applied to the rod body 204 by the inclined surface 203 can coincide with the axis of the rod body 204, thereby ensuring the stability of the rod body 204.

[0038] like Figure 2 As shown, a return spring 206 is fixedly mounted on the surface of the rod body 204 , and the top end of the return spring 206 is against or fixed to the bottom surface of the support layer 3 .

[0039] In this embodiment, after the demolding is completed, the top block 202 is reset, and the bottom plate 201 needs to be lowered and reset as well. The reset spring 206 will be compressed when the rod body 204 and the bottom plate 201 rise. After the top block 202 is reset, the reset spring 206 helps the bottom plate 201 to be lowered and reset through its own elastic force.

[0040] like Figure 1-2 As shown, the driving assembly includes a screw rod 207 threadedly engaged with the mold 1 and a handle 208 fixed to one end of the screw rod 207 , and one end of the screw rod 207 away from the handle 208 passes through the mold 1 and is rotatably connected to the top block 202 .

[0041] In this embodiment, the screw rod 207 is threadedly engaged with the mold 1. The screw rod 207 is driven to rotate by rotating the handle 208. The screw rod 207 will enter or exit the inner cavity of the mold 1. The end of the screw rod 207 entering the mold 1 is rotatably connected to the top block 202. The movement of the screw rod 207 can drive the top block 202 to move, thereby driving the top block 202.

[0042] like Figure 3As shown, a protrusion 401 is fixedly mounted on the top of the mold 1 , and a ring 402 is sleeved on the surface of the protrusion 401 .

[0043] In this embodiment, before pouring concrete, it is necessary to lay a film in the mold 1 to separate the mold 1 and the concrete. When installing the film, the film is pressed on the upper end of the protrusion 401, and then the ring 402 is put from the upper end of the film downward on the outside of the protrusion 401, and the film is pressed in the gap between the ring 402 and the protrusion 401 to fix the film.

[0044] like Figure 3 As shown, a slide groove 403 is provided on the top surface of the mold 1 , and a slide rod 404 fixedly connected to the top of the collar 402 is slidably installed in the slide groove 403 .

[0045] In this embodiment, the slide rod 404 is slidably installed in the slide groove 403, and then the ring 402 is fixed on the top of the slide rod 404, the ring 402 is added to increase the lifting weight, and the slide rod 404 is a quadrangular prism, and the opening shape of the slide groove 403 matches the cross-sectional shape of the slide rod 404, ensuring that the ring 402 can be quickly put on the outside of the protrusion 401.

[0046] like Figure 1-2 As shown, an oil box 501 is fixedly installed on the outer surface of the mold 1, and the bottom end of the oil box 501 is connected to a lubrication sleeve 502 through an oil pipe. The lubrication sleeve 502 is sleeved on the outer surface of the screw rod 207 for contacting with the screw rod 207 to lubricate the screw rod 207.

[0047] In this embodiment, during the long-term use of the screw rod 207, the screw rod 207 can be lubricated by the oil box 501. First, a certain amount of lubricating oil is poured into the oil box 501, and the lubricating oil will be sent to the lubricating sleeve 502 with the help of the oil pipe. The lubricating sleeve 502 is provided with a sponge ring, which is wrapped around the surface of the screw rod 207. Since the sponge ring has adsorption properties, the sponge ring will absorb the lubricating oil and evenly apply the lubricating oil to the arc surface of the screw rod 207.

[0048] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A prefabricated component demoulding auxiliary device, characterized in that: include: An ejection mechanism installed in the mold (1) for ejecting the concrete component from the mold (1); The ejection mechanism comprises a contact assembly for contacting the bottom of the concrete member and a lifting unit for lifting the contact assembly upward; The lifting unit comprises a top block (202) and a driving assembly for driving the top block to move horizontally. The top end of the top block (202) is provided with an inclined surface (203) for lifting the contact assembly upward when the top block (202) moves in a set direction.

2. A prefabricated component demoulding auxiliary device according to claim 1, characterized in that: The contact assembly comprises a bottom plate (201) which is installed in a liftable manner in the mold (1) and is used to contact the bottom surface of the concrete component, and a rod body (204) which is installed on the bottom surface of the bottom plate (201) and is used to contact the lifting unit.

3. A prefabricated component demoulding auxiliary device according to claim 2, characterized in that: The side of the bottom plate (201) that is used to contact the bottom surface of the concrete component matches the shape and size of the bottom surface of the concrete component.

4. A prefabricated component demoulding auxiliary device according to claim 2, characterized in that: The rod body (204) is installed at the center of the bottom surface of the bottom plate (201) and is perpendicular to the bottom surface of the bottom plate (201).

5. The prefabricated component demoulding auxiliary device according to claim 2, characterized in that: A support layer (3) for supporting the bottom plate (201) from the bottom surface of the bottom plate (201) is fixedly installed in the inner cavity of the mold (1), and the rod body (204) passes through the support layer (3) from top to bottom.

6. A prefabricated component demoulding auxiliary device according to claim 4, characterized in that: A roller (205) for contacting the inclined surface (203) is installed at the bottom of the rod body (204).

7. The prefabricated component demoulding auxiliary device according to claim 5, characterized in that: A return spring (206) is fixedly mounted on the surface of the rod body (204), and the top end of the return spring (206) is abutted against or fixed to the bottom surface of the support layer (3).

8. The prefabricated component demoulding auxiliary device according to claim 4, characterized in that: The driving assembly comprises a screw rod (207) threadedly engaged with the mold (1) and a handle (208) fixed to one end of the screw rod (207); an end of the screw rod (207) away from the handle (208) passes through the mold (1) and is rotatably connected to the top block (202).

9. The prefabricated component demoulding auxiliary device according to claim 1, characterized in that: A convex block (401) is fixedly mounted on the top of the mold (1), and a collar (402) is sleeved on the surface of the convex block (401).

10. The prefabricated component demoulding auxiliary device according to claim 8, characterized in that: An oil box (501) is fixedly mounted on the outer surface of the mold (1); the bottom end of the oil box (501) is connected to a lubrication sleeve (502) via an oil pipe; the lubrication sleeve (502) is sleeved on the outer surface of the screw rod (207) for contacting the screw rod (207) to lubricate the screw rod (207).

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