Windproof zipper fixing device for cart of ship loader
By designing a large-vehicle windproof zipper fixture for ship loading machines, using the structural design of the lock head and limit block, the problems of low windproof zipper operation efficiency and poor safety of the large-vehicle windproof zipper operation in the prior art are solved, and rapid and safe windproof and windproof operation are achieved.
Patent Information
- Application Number
- CN202421099324.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing windproof zipper end fixing device of large ship loaders requires two to three drivers to cooperate. It is dangerous during operation and is inefficient. It takes an hour to complete or remove windproof.
A large truck windproof zipper fixing device for ship loading machines is designed, including a trolley steel structure, zipper body, square tube, lock bracket assembly and proximity switch. Through the structural design of the lock head and limit block, the zipper is realized to be translated and fixed and released, reducing the height and weight of the operation.
A driver can basically complete a windproof or remove windproof work with a windproof zipper in less than 2 minutes, saving time, freeing manpower, improving efficiency, and improving safety.
Smart Images

Figure CN222833677U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ship loaders, in particular to a windproof zipper fixing device for a trolley of a ship loader. Background Art
[0002] Ship loader is a large bulk material machine used for loading bulk material at bulk material docks. Generally, ship loader consists of arm belt conveyor, transition belt conveyor, telescopic chute, tail car, running device, gantry, tower, pitch device, slewing device, etc.
[0003] The existing windproof zipper end fixing device of the ship loader trolley is above the travel motor brake shield, 1.6m above the ground, and the weight of a single zipper is 144kg. Each windproof operation requires the cooperation of two to three drivers, who need to stand above the travel motor guardrail to reach the end of the zipper, and there is a certain degree of danger during operation; there are a total of 4 windproof zippers on both sides of the ship loader, and it takes about an hour to complete the windproof operation. Similarly, it takes the same amount of time to remove the windproof of the trolley and hang up the windproof zipper, which is not only laborious but also inefficient during operation.
[0004] Therefore, we propose a windproof zipper fixing device for a trolley of a ship loader to solve the above-mentioned problems. Utility Model Content
[0005] The utility model aims to provide a windproof zipper fixing device for a trolley of a ship loader, so as to solve the problem proposed in the above background technology that the end fixing device of the windproof zipper of the existing trolley of the ship loader is located above the brake shield of the traveling motor, 1.6m from the ground, and the weight of a single zipper is 144kg. Two to three drivers are required to cooperate in each windproof operation, and they need to stand above the guardrail of the traveling motor to release the end fixing of the zipper. There are a total of 4 windproof zippers on both sides of the ship loader, and it takes basically one hour to complete the windproof operation.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a windproof zipper fixing device for a trolley of a ship loader, comprising a trolley steel structure and a zipper body, a square tube is fixedly connected to the bottom surface of the trolley steel structure, a lock bracket assembly is fixedly connected to the bottom end of the square tube, a proximity switch is built into the lock bracket assembly, one end of the zipper body is fixedly connected to a lock head, and one end of the lock bracket assembly is fixedly connected to the lock head.
[0007] Preferably, the lock head comprises a connecting block, both ends of which are threadedly connected to limit blocks, each of the limit blocks is a U-shaped structure, and a live pin is penetrated and connected to the side wall of each limit block.
[0008] Preferably, one of the limit blocks is fixedly connected to the zipper body via a movable pin.
[0009] Preferably, the locking bracket assembly includes side plates symmetrically fixedly connected to the side walls of the bottom end of the square tube, and a mounting cross plate is fixedly connected between the two side plates.
[0010] Preferably, the other limit block is fixedly connected to the two side plates via a movable pin.
[0011] Preferably, a mounting hole is provided on the side wall of the mounting horizontal plate, and the proximity switch is passed through and fixedly connected inside the mounting hole.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model provides a large-car windproof zipper fixing device for ship loader, and a driver can basically complete the windproof or windproof work of a windproof zipper within 2 minutes;
[0014] 2. The utility model provides a windproof zipper fixing device for the trolley of the ship loader. When the driver needs to do windproof, he only needs to release the pin of the windproof zipper and move the zipper horizontally to do or release the windproof normally without lifting it up or carrying it down;
[0015] 3. The windproof zipper fixing device of the trolley of the ship loader proposed in the present invention is equipped with a proximity switch. As long as the zipper is not returned to its original position after the trolley is unanchored, a fault reminder will be given.
[0016] 4. The windproof zipper fixing device for the trolley of the ship loader proposed in the present invention saves the time required for windproofing the trolley and liberates manpower. Originally, two to three drivers needed 1 hour to complete the windproof work, but now one driver can complete the windproof work for the trolley within 10 minutes, without having to stand on the motor guardrail to carry the zipper weighing 144kg, which greatly improves safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the lock bracket assembly part of the utility model;
[0019] Figure 3 It is an enlarged schematic diagram of the structure of part A in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the lock part in the utility model.
[0021] In the figure: 1. trolley steel structure; 2. zipper body; 3. square tube; 4. lock bracket assembly; 41. side panel; 42. mounting cross plate; 421. mounting hole; 5. proximity switch; 6. lock head; 61. connecting block; 62. limit block; 63. movable pin. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1
[0024] See also Figure 1-Figure 4 A windproof zipper fixing device for a trolley of a ship loader comprises a trolley steel structure 1 and a zipper body 2. A square tube 3 is fixedly connected to the bottom surface of the trolley steel structure 1. A lock bracket assembly 4 is fixedly connected to the bottom end of the square tube 3. A proximity switch 5 is built into the lock bracket assembly 4. A lock head 6 is fixedly connected to one end of the zipper body 2. One end of the lock bracket assembly 4 is fixedly connected to the lock head 6.
[0025] The lock head 6 comprises a connecting block 61 , both ends of which are threadedly connected to limit blocks 62 , each of which is a U-shaped structure, and a movable pin 63 is penetrated and connected to the side wall of each limit block 62 .
[0026] One of the limit blocks 62 is fixedly connected to the zipper body 2 via a movable pin 63 .
[0027] The locking bracket assembly 4 includes side plates 41 symmetrically fixedly connected to the side walls of the bottom end of the square tube 3 , and a mounting cross plate 42 is fixedly connected between the two side plates 41 .
[0028] The other limiting block 62 is fixedly connected to the two side plates 41 via a movable pin 63 .
[0029] In this embodiment: an 80mm*80mm square tube 3 is welded on the trolley steel structure 1 at the vertical part of the zipper main body 2, the length of the square tube 3 is 1.1 meters, and the lock bracket assembly 4 of the zipper main body 2 is welded to the end part of the square tube 3. When the driver is doing wind protection, he only needs to translate the zipper main body 2 to drive the lock head 6 to translate until the limit block 62 at one end of the lock head 6 clamps the two side panels 41 and aligns the live pin sockets of the side panels 41 with the live pin sockets of the limit block 62, and then insert the live pin 63, and the wind protection can be done normally. When releasing, he only needs to remove the live pin 63 and translate the zipper main body 2 outward to release the wind protection. When doing wind protection and releasing wind protection, there is no need to lift up or carry down the heavier zipper main body 2. A driver can basically complete the wind protection or release of a zipper main body 2 within 2 minutes, which greatly saves manpower and improves efficiency. Compared with the original method, there is no need to stand on the motor guardrail to carry it, and the safety is also improved.
[0030] Example 2
[0031] This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 2 A mounting hole 421 is opened on the side wall of the mounting horizontal plate 42 , and the proximity switch 5 penetrates and is fixedly connected inside the mounting hole 421 .
[0032] In this embodiment: the proximity switch 5 is a position switch that can be operated without direct mechanical contact with moving parts. When an object approaches the sensing surface of the proximity switch 5 to the action distance, the switch can be activated without mechanical contact or applying any pressure, thereby driving a DC appliance or providing control instructions to a computer (PLC) device. This is a prior art. When the zipper body 2 does not return to its position after the truck releases the windproof zipper anchor, a fault reminder will be reported, further improving safety.
[0033] Working principle: When doing wind protection, the zipper body 2 is translated to drive the lock head 6 to translate, and the limit block 62 at one end of the lock head 6 clamps the two side panels 41 therebetween. At this time, the movable pin sockets of the side panels 41 are aligned with the movable pin sockets of the limit block 62, and then the movable pin 63 is inserted to complete the fixation of the zipper body 2. When releasing, it is only necessary to remove the movable pin 63 and translate the zipper body 2 outward to release the fixation of the zipper body 2. At the same time, an installation hole 421 is opened on the installation horizontal plate 42 of the lock bracket assembly 4, and a proximity switch 5 is installed inside it. When the zipper body 2 is not put in place, a reminder is issued.
[0034] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A windproof zipper fixing device for a trolley of a ship loader, comprising a trolley steel structure (1) and a zipper body (2), characterized in that: A square tube (3) is fixedly connected to the bottom surface of the trolley steel structure (1); a lock bracket assembly (4) is fixedly connected to the bottom end of the square tube (3); a proximity switch (5) is built into the lock bracket assembly (4); a lock head (6) is fixedly connected to one end of the zipper body (2); and one end of the lock bracket assembly (4) is fixedly connected to the lock head (6).
2. A windproof zipper fixing device for a trolley of a ship loader according to claim 1, characterized in that: The lock head (6) comprises a connecting block (61), both ends of the connecting block (61) are threadedly connected to limit blocks (62), each of the limit blocks (62) is a U-shaped structure, and a movable pin (63) is connected through the side wall of each limit block (62).
3. A windproof zipper fixing device for a trolley of a ship loader according to claim 2, characterized in that: One of the limit blocks (62) is fixedly connected to the zipper body (2) via a movable pin (63); The locking bracket assembly (4) comprises side plates (41) symmetrically fixedly connected to the side walls of the bottom end of the square tube (3), and a mounting cross plate (42) is fixedly connected between the two side plates (41).
4. A windproof zipper fixing device for a trolley of a ship loader according to claim 3, characterized in that: The other limiting block (62) is fixedly connected to the two side plates (41) via a movable pin (63).
5. The windproof zipper fixing device for a ship loader carriage according to claim 3, characterized in that: A mounting hole (421) is provided on the side wall of the mounting horizontal plate (42), and the proximity switch (5) is passed through and fixedly connected inside the mounting hole (421).