Traffic marker line coating structure
By designing a composite coating structure and using a variety of materials and processes, the problems of insufficient wear resistance, durability and reflectivity of traffic sign line coatings on highways are solved, and a high-performance and easy-to-construct coating structure is achieved.
Patent Information
- Application Number
- CN202420996222.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing traffic sign line coatings have problems of insufficient wear resistance, durability and reflectivity on highway highway highway roads.
A composite coating structure is designed, including an adhesive layer, an intermediate layer, a reflective layer and a protective layer, each of which adopts different materials and processes, such as epoxy-polyurethane composite coatings, ceramic particles and acrylic resins, glass microbeads and acrylic resins, and polyurethane or fluorocarbon varnishes.
It realizes the comprehensive performance of traffic sign lines with high durability, high wear resistance, high reflection and easy construction, and is suitable for traffic marking construction on high-flow expressways.
Smart Images

Figure CN222834777U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a coating structure for a traffic sign line. Background Art
[0002] Common coating materials and processes for traffic markings are: 1) Hot melt coating: This is the most widely used material at present. Its main components are petroleum resin, pigment, filler, etc. It needs to be heated to above 200°C for construction. The advantages are low cost, high construction efficiency, and good reflective effect both during the day and at night. 2) Cold spray coating: There are mainly two types of acrylic and polyurethane, which can be constructed at room temperature, with low volatile organic compound (VOC) content and good environmental performance. 3) Solvent-based coating: The main component is acrylic resin, and the solvent is usually xylene. The price is low, but the VOC content is high, and it is gradually replaced by environmentally friendly water-based coatings. 4) Water-based coatings: The ingredients are usually acrylic emulsions or polyurethane emulsions, etc., which do not contain solvents, are environmentally friendly during construction, and are currently developing rapidly. The disadvantages are that the price is relatively expensive, the marking thickness is low, and the wear resistance is poor.
[0003] At present, the main problems with traffic markings on highways with high traffic volume are insufficient wear resistance, durability and reflectivity. Utility Model Content
[0004] The utility model aims to provide a coating structure for a traffic sign line. Through the designed composite coating structure, the traffic sign line has the characteristics of high durability, high wear resistance, high reflectivity and easy construction.
[0005] To this end, a traffic sign coating structure is provided, including: an adhesive layer, comprising an epoxy resin-polyurethane composite coating; an intermediate layer, comprising ceramic particles and a first acrylic resin coating wrapped on the ceramic particles; a reflective layer, comprising glass beads and a second acrylic resin coating wrapped on the glass beads; and a protective layer, comprising a polyurethane coating or a fluorocarbon varnish coating.
[0006] The thickness of the adhesive layer is usually 0.5 mm to 1 mm. The thickness of the intermediate layer is usually 1 mm to 1.5 mm. The thickness of the reflective layer is usually 0.5 mm to 1 mm. The thickness of the protective layer is usually 50 μm to 100 μm.
[0007] The above-mentioned traffic sign coating structure has the following characteristics:
[0008] First, multi-layer composite structure design: four functional layers are used, namely adhesive layer, middle layer, reflective layer and protective layer. Different materials are used in each layer to give full play to their respective advantages and work together to achieve comprehensive performance of high durability, high wear resistance, high reflectivity and easy construction. This layered composite design concept is rare in traffic marking coatings.
[0009] Second, material selection and optimized combination: suitable materials are selected and optimized for each functional layer. For example, the bottom layer uses epoxy resin-polyurethane composite coating, which takes into account both adhesion and durability; the middle layer uses acrylic resin + ceramic particles, which takes into account wear resistance and construction speed; the reflective layer uses acrylic resin + high-refractive glass beads to ensure excellent reflective performance; the protective layer uses polyurethane or fluorocarbon varnish to provide long-term protection. This optimized combination of multiple materials can give full play to the advantages of each material and maximize performance.
[0010] Third, the balance of comprehensive performance: while pursuing high wear resistance, high reflectivity and other properties, it also takes into account other performance indicators such as the coating's adhesion, weather resistance, and chemical resistance, thereby achieving a balance in the coating's comprehensive performance, improving the coating's long-term service life, and reducing maintenance costs.
[0011] In short, the coating structure of the traffic marking line takes into account wear resistance, durability, and reflectivity, and is suitable for traffic marking line construction on highways with high traffic volume.
[0012] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments. Additional aspects and advantages of the present invention will be partially given in the following description, partially become apparent from the following description, or be understood through practice. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The drawings constituting a part of this specification are used to assist the understanding of the present invention. The contents provided in the drawings and the related descriptions in this specification can be used to explain the present invention, but do not constitute an improper limitation on the present invention.
[0014] Figure 1 This is a schematic diagram of a traffic sign coating structure according to an embodiment of the present utility model. DETAILED DESCRIPTION
[0015] The utility model is described clearly and completely below in conjunction with the accompanying drawings. A person skilled in the art will be able to implement the utility model based on these descriptions. Before describing the utility model in conjunction with the accompanying drawings, it should be particularly noted that:
[0016] The technical solutions and technical features provided in each section, including the following description, can be combined with each other without conflict. In addition, where possible, these technical solutions, technical features and related combinations can be assigned specific technical themes and protected by relevant patents.
[0017] The embodiments of the utility model involved in the following description are usually only a part of the embodiments rather than all the embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of patent protection.
[0018] Regarding the terms and units in this specification: The terms "include", "comprises", "have" and any variations thereof in this specification and the corresponding claims and related parts are intended to cover non-exclusive inclusions. In addition, other relevant terms and units can be reasonably interpreted based on the relevant content provided in this specification.
[0019] Figure 1 This is a schematic diagram of a traffic sign coating structure according to an embodiment of the present utility model. Figure 1 As shown, a traffic marking coating structure includes: an adhesive layer 1, which is formed by coating on the road surface in sequence; an intermediate layer 2, which is formed by ceramic particles 21 and a first acrylic resin coating 22 wrapped on the ceramic particles 21; a reflective layer 3, which is formed by glass beads 31 and a second acrylic resin coating 32 wrapped on the glass beads 31; and a protective layer 4, which is formed by a polyurethane coating or a fluorocarbon varnish coating.
[0020] The thickness of the adhesive layer is usually 0.5 mm to 1 mm. The thickness of the intermediate layer is usually 1 mm to 1.5 mm. The thickness of the reflective layer is usually 0.5 mm to 1 mm. The thickness of the protective layer is usually 50 μm to 100 μm.
[0021] The adhesive layer 1 and the intermediate layer 2 are coated by high-pressure airless spraying to improve the construction efficiency. The reflective layer 3 can be coated by a spreading device to ensure the uniform distribution of the glass beads 31. The protective layer 4 can be sprayed after the reflective layer 3 is initially cured. The entire construction time can be controlled within 1 hour, which significantly improves the construction efficiency.
[0022] The above-mentioned traffic sign coating structure has the following characteristics:
[0023] First, multi-layer composite structure design: four functional layers are used, namely adhesive layer, middle layer, reflective layer and protective layer. Different materials are used in each layer to give full play to their respective advantages and work together to achieve comprehensive performance of high durability, high wear resistance, high reflectivity and easy construction. This layered composite design concept is rare in traffic marking coatings.
[0024] Second, material selection and optimized combination: suitable materials are selected and optimized for each functional layer. For example, the bottom layer uses epoxy resin-polyurethane composite coating, which takes into account both adhesion and durability; the middle layer uses acrylic resin + ceramic particles, which takes into account wear resistance and construction speed; the reflective layer uses acrylic resin + high-refractive glass beads to ensure excellent reflective performance; the protective layer uses polyurethane or fluorocarbon varnish to provide long-term protection. This optimized combination of multiple materials can give full play to the advantages of each material and maximize performance.
[0025] Third, the balance of comprehensive performance: while pursuing high wear resistance, high reflectivity and other properties, it also takes into account other performance indicators such as the coating's adhesion, weather resistance, and chemical resistance, thereby achieving a balance in the coating's comprehensive performance, improving the coating's long-term service life, and reducing maintenance costs.
[0026] In short, the coating structure of the traffic marking line takes into account wear resistance, durability, and reflectivity, and is suitable for traffic marking line construction on highways with high traffic volume.
[0027] The above is a description of the relevant contents of the utility model. A person skilled in the art will be able to implement the utility model based on these descriptions. Based on the above contents of this specification, all other embodiments obtained by a person skilled in the art without making any creative work shall fall within the scope of patent protection.
Claims
1. Traffic sign coating structure, characterized by: It includes the following coatings on the road surface: an adhesive layer comprising an epoxy resin-polyurethane composite paint coating; an intermediate layer comprising ceramic particles and a first acrylic resin coating layer wrapped around the ceramic particles; A reflective layer comprising glass microbeads and a second acrylic resin coating wrapped around the glass microbeads; Protective layer, including polyurethane coating or fluorocarbon varnish coating.
2. The traffic marking coating structure according to claim 1, characterized in that: The thickness of the adhesive layer is 0.5 mm-1 mm.
3. The traffic marking coating structure according to claim 1, characterized in that: The thickness of the middle layer is 1 mm-1.5 mm.
4. The traffic marking coating structure according to claim 1, characterized in that: The thickness of the reflective layer is 0.5 mm-1 mm.
5. The traffic marking coating structure according to claim 1, characterized in that: The thickness of the protective layer is 50 μm-100 μm.
6. The traffic marking coating structure according to claim 1, characterized in that: The bonding layer and / or the intermediate layer are formed by high-pressure airless spray coating.