Assembling equipment for modular integrated building product
By designing assembly equipment for modular integrated building products, and using the combination of drive mechanism and mounting frame, the problem of difficult to ensure assembly efficiency and accuracy in the prior art is solved, and efficient assembly of products of different sizes is achieved.
Patent Information
- Application Number
- CN202421536013.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-01
AI Technical Summary
In the prior art, the assembly method of modular integrated building products cannot effectively meet the needs of different sizes, resulting in difficult to ensure assembly efficiency and accuracy.
An assembly device for modular integrated building products is designed, including a chassis, first and second bracket assemblies, and a removable expansion rack. Through the combination of the drive mechanism and mounting frame, the prefabricated side panels can be accurately adjusted and moved, adapting to product assembly of different sizes.
It improves the assembly efficiency and accuracy of modular integrated construction products, and can effectively assemble products of different sizes to meet production needs.
Smart Images

Figure CN222835380U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of building technology, and in particular to an assembly device for modular integrated building products. Background Art
[0002] As prefabricated buildings have developed, a modular integrated building using prefabricated concrete, also known as a "box building", has been proposed. Among them, this type of modular integrated building has the advantages of easy construction and installation, short construction period, easy quality assurance, long service life, low cost, etc., and can be operated without moisture, while reducing pollution and saving labor. Compared with the traditional prefabricated building structure system, the modular integrated building structure system has the advantages of good integrity, reliable connection, and good stability.
[0003] Modular integrated building products can be produced in two different ways, depending on their own conditions, such as structural characteristics, volume, etc. One is the production method of integral casting, which is to use large three-dimensional molds to complete the integral casting in the factory; the other is the production method of disassembly assembly process, which is to split the hexahedral modular integrated building product into six panels (top panel, bottom panel and four side panels), prefabricate them separately in the factory, and finally assemble them into a box-shaped modular integrated building product.
[0004] In the prior art, when modular integrated building products are produced by the production method of disassembling and assembling, manual final assembly is usually required. Specifically, the prefabricated panels are hoisted to the assembly station by a crane, and the positions of the panels are manually adjusted for assembly. However, when the size of the modular integrated building products changes, this assembly method cannot meet the production needs well. Utility Model Content
[0005] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes an assembly device for modular integrated building products, which is not only conducive to improving assembly efficiency and assembly accuracy, but also capable of assembling modular integrated building products of different sizes.
[0006] According to the assembly equipment of modular integrated building products of the embodiment of the present application, it includes: a base frame; two groups of first bracket assemblies, the two groups of the first bracket assemblies are arranged on the base frame at intervals along the X direction, the first bracket assembly includes a first support frame, a first mounting frame, a first driving mechanism and a second driving mechanism, the first support frame is movably arranged on the base frame, the first mounting frame is movably arranged on the first support frame and is used to clamp the prefabricated side panels, the first driving mechanism is arranged between the first support frame and the base frame and is used to drive the first support frame to move relative to the base frame along the X direction, the second driving mechanism is arranged between the first mounting frame and the first support frame and is used to drive the first mounting frame to move relative to the first support frame along the Y direction; two groups of second bracket assemblies, two groups The second bracket assembly is arranged on the base frame at intervals along the Y direction, and the second bracket assembly includes a second support frame, a second mounting frame, a third driving mechanism and a fourth driving mechanism. The second support frame is movably arranged on the base frame, the second mounting frame is movably arranged on the second support frame and is used to clamp the prefabricated side panel, the third driving mechanism is arranged between the second support frame and the base frame and is used to drive the second support frame to move relative to the base frame along the Y direction, and the fourth driving mechanism is arranged between the second mounting frame and the second support frame and is used to drive the second mounting frame to move relative to the second support frame along the X direction; wherein, the first mounting frame and / or the second mounting frame are detachably provided with an extension frame, and the extension frame is used to assist in clamping prefabricated side panels with larger sizes.
[0007] The assembly equipment of modular integrated building products according to the embodiment of the present application has at least the following beneficial effects: when assembling modular integrated building products, four prefabricated side panels are hoisted to two first mounting frames and two second mounting frames for clamping, and the first drive mechanism, the second drive mechanism, the third drive mechanism and the fourth drive mechanism are selectively operated to adjust the position of the clamped prefabricated side panels, so as to move the clamped prefabricated side panels to a preset position, which is conducive to improving the assembly efficiency and the accuracy during assembly compared to the situation of manually adjusting the position of the prefabricated side panels. In addition, when the size of the prefabricated side panels is small, they are clamped only by the first mounting frame and the second mounting frame, and when the size of the prefabricated side panels is large, an extension frame is installed to assist in clamping, so that modular integrated building products of different sizes can be assembled.
[0008] According to some embodiments of the present application, a first connecting portion is provided on the side of the first mounting frame and / or the second mounting frame, a plug-in hole extending in a vertical direction is provided on the top of the first connecting portion, a second connecting portion is provided on the side of the expansion frame, a plug-in portion extending in a vertical direction is provided on the bottom of the second connecting portion, and the plug-in portion is used to be plug-in-matched with the plug-in hole so that the first connecting portion can support the expansion frame.
[0009] According to some embodiments of the present application, a blocking structure for assisting positioning and capable of adjusting the position is provided on the base frame corresponding to the first supporting frame and the second supporting frame.
[0010] According to some embodiments of the present application, the blocking structure is provided with a first mounting through hole for passing a bolt, and the base frame is provided with a plurality of threaded connection holes distributed at intervals and used for connecting the bolts corresponding to the blocking structure.
[0011] According to some embodiments of the present application, the first drive mechanism, the second drive mechanism, the third drive mechanism and the fourth drive mechanism all include a drive shaft, a reducer and a transmission assembly that cooperate with each other. The drive shaft is connected to the transmission assembly through the reducer. The transmission assembly is used to convert rotational motion into linear motion. A handwheel is provided at the end of the drive shaft for manually driving the drive shaft to rotate.
[0012] According to some embodiments of the present application, the transmission assembly is a gear rack assembly or a ball screw assembly.
[0013] According to some embodiments of the present application, a guide structure is provided between the first support frame and the base frame, between the first mounting frame and the first support frame, between the second support frame and the base frame, and between the second mounting frame and the second support frame.
[0014] According to some embodiments of the present application, a mounting seat is provided on the side of the base frame, and a second mounting through hole for passing a fastener is provided on the mounting seat.
[0015] According to some embodiments of the present application, a clamping assembly for clamping the prefabricated side panel is provided on the first mounting frame and the second mounting frame, and the clamping assembly includes a clamping structure and a clamping structure offset from the clamping structure, the clamping structure has a first supporting portion for supporting one side of the prefabricated side panel, and the clamping structure has a second supporting portion for supporting the other side of the prefabricated side panel, and at least one of the clamping structure and the clamping structure is provided on the expansion frame.
[0016] According to some embodiments of the present application, both the first mounting frame and the second mounting frame are provided with a supporting structure for supporting the prefabricated top plate.
[0017] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0019] Figure 1 is a schematic structural diagram of an assembly device of a modular integrated building product according to an embodiment of the present application when an expansion rack is not installed;
[0020] Figure 2 It is a structural schematic diagram of an assembly device for modular integrated building products according to an embodiment of the present application;
[0021] Figure 3 yes Figure 1 A schematic diagram of a local structure of the first bracket assembly in the structure shown;
[0022] Figure 4 yes Figure 3 A partial enlarged schematic diagram in the middle;
[0023] Figure 5 yes Figure 3 A partial enlarged schematic diagram of point B in the middle;
[0024] Figure 6 yes Figure 1 A schematic diagram of the local structure of the second bracket assembly in the structure shown;
[0025] Figure 7 yes Figure 6 A partial enlarged schematic diagram of point C in the middle;
[0026] Figure 8 yes Figure 6 The partial enlarged schematic diagram of point D in the middle;
[0027] Fig. 9 is a schematic diagram of the structure of an expansion rack according to an embodiment of the present application;
[0028] Fig.10 is a schematic structural diagram of a base frame according to an embodiment of the present application;
[0029] Fig.11 yes Fig.10 The local enlarged schematic diagram of point E in the middle;
[0030] Fig.12 is a structural schematic diagram of a first support frame according to an embodiment of the present application;
[0031] Fig.13 is a partial structural schematic diagram of a first mounting frame according to an embodiment of the present application;
[0032] Fig.14 is a structural schematic diagram of a clamping structure according to an embodiment of the present application;
[0033] Fig.15It is a schematic diagram of the state when the assembly equipment of the modular integrated building product according to one embodiment of the present application moves a prefabricated side panel to a preset position;
[0034] Fig.16 It is a schematic diagram of the state when the assembly equipment of the modular integrated building product according to one embodiment of the present application moves four prefabricated side panels to a preset position;
[0035] Fig.17 It is a schematic diagram of a state in which an assembly device for modular integrated building products according to an embodiment of the present application moves four prefabricated side panels to a preset position and supports a prefabricated top panel through a supporting structure;
[0036] Fig.18 It is a schematic diagram of the state when the assembly equipment of the modular integrated building product of one embodiment of the present application moves a prefabricated side panel of a larger size to a preset position.
[0037] Reference numerals:
[0038] Prefabricated side panel a, prefabricated top panel b, base frame 100, blocking structure 110, first mounting through hole 111, threaded connection hole 120, mounting seat 130, second mounting through hole 131, first bracket assembly 200, first support frame 210, first mounting frame 220, first connecting portion 221, plug-in hole 2211, second bracket assembly 300, second support frame 310, second mounting frame 320, extension frame 400, second connecting portion 410, plug-in portion 411, drive shaft 510, reducer 520, hand wheel 530, handle 531, gear 540, rack 550, guide rail 610, slider 620, first abutting portion 710, second abutting portion 720, first electric push rod 730, screw 740, nut 750, supporting portion 810, second electric push rod 820. DETAILED DESCRIPTION
[0039] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0040] In the description of the present application, it should be understood that if orientation descriptions are involved, the orientations or positional relationships indicated, such as up, down, front, back, left, and right, are based on the orientations or positional relationships shown in the accompanying drawings. This is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation on the present application.
[0041] In the description of this application, if the words "some", "greater than", "less than", "exceed", "above", "below", "within" etc. appear, "some" means one or more, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number, and "above", "below", "within", etc. are understood to include the number.
[0042] In the description of this application, if the words "first", "second", etc. appear, they are only used to distinguish technical features and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0043] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.
[0044] Reference Figures 1 to 18 According to an embodiment of the present application, an assembly device for modular integrated building products includes a base frame 100 , a first bracket assembly 200 , a second bracket assembly 300 and an expansion rack 400 .
[0045] Specifically, the number of the first bracket assemblies 200 is two groups, and the two groups of first bracket assemblies 200 are arranged on the base frame 100 at intervals along the X direction. The first bracket assembly 200 includes a first support frame 210, a first mounting frame 220, a first driving mechanism, and a second driving mechanism. The first support frame 210 is movably arranged on the base frame 100, and the first mounting frame 220 is movably arranged on the first support frame 210 and is used to clamp the prefabricated side panel a of the modular integrated building product. The first driving mechanism is arranged between the first support frame 210 and the base frame 100 and is used to drive the first support frame 210 to move relative to the base frame 100 along the X direction. The second driving mechanism is arranged between the first mounting frame 220 and the first support frame 210 and is used to drive the first mounting frame 220 to move relative to the first support frame 210 along the Y direction. The number of the second bracket assemblies 300 is two groups, and the two groups of second bracket assemblies 300 are arranged along the Y direction. The second bracket assembly 300 is arranged on the base frame 100 at intervals, and includes a second support frame 310, a second mounting frame 320, a third driving mechanism and a fourth driving mechanism. The second support frame 310 is movably arranged on the base frame 100, the second mounting frame 320 is movably arranged on the second support frame 310 and is used to clamp the prefabricated side panel a of the modular integrated building product, the third driving mechanism is arranged between the second support frame 310 and the base frame 100 and is used to drive the second support frame 310 to move relative to the base frame 100 along the Y direction, the fourth driving mechanism is arranged between the second mounting frame 320 and the second support frame 310 and is used to drive the second mounting frame 320 to move relative to the second support frame 310 along the X direction, and the first mounting frame 220 and / or the second mounting frame 320 are detachably provided with an extension frame 400, and the extension frame 400 is used to assist in clamping the prefabricated side panel a of the modular integrated building product with a larger size.
[0046] When assembling modular integrated building products, four prefabricated side panels a are hoisted to two first mounting frames 220 and two second mounting frames 320 for clamping, and the first drive mechanism, the second drive mechanism, the third drive mechanism and the fourth drive mechanism are selectively operated to adjust the position of the clamped prefabricated side panels a, so as to move the clamped prefabricated side panels a to a preset position, which is conducive to improving the assembly efficiency and the accuracy of assembly compared to the situation of manually adjusting the position of the prefabricated side panels. In addition, when the size of the prefabricated side panels a is small, they are clamped only by the first mounting frame 220 and the second mounting frame 320. When the size of the prefabricated side panels a is large, the expansion frame 400 is installed to assist in clamping, so that modular integrated building products of different sizes can be assembled.
[0047] Reference Figure 3 , Figure 4 and Fig. 9In some embodiments, a first connecting portion 221 is provided on the side of the first mounting frame 220, a plug-in hole 2211 extending in a vertical direction is provided on the top of the first connecting portion 221, a second connecting portion 410 is provided on the side of the expansion frame 400, a plug-in portion 411 extending in a vertical direction is provided on the bottom of the second connecting portion 410, and the plug-in portion 411 is used to be plugged in and matched with the plug-in hole 2211, so that the first connecting portion 221 can support the expansion frame 400, and its structure is simple and the expansion frame 400 is easy to disassemble and assemble.
[0048] It should be noted that, in some other embodiments, the side of the first mounting frame 220 and the side of the second mounting frame 320 are both provided with a first connecting portion 221 for installing the expansion frame 400. Of course, only the side of the second mounting frame 320 may be provided with a first connecting portion 221 for installing the expansion frame 400, which is not limited here.
[0049] Specifically, the plug hole 2211 is a through hole. Of course, the plug hole 2211 can also be a blind hole, which is not limited here.
[0050] It should be noted that in some other embodiments, the expansion rack 400 may also be installed by bolts, which is not limited here.
[0051] Reference Fig.10 and Fig.11 In some of the embodiments, a blocking structure 110 for assisting positioning and having an adjustable position is provided on the base frame 100 corresponding to the first support frame 210 and the second support frame 310. The first support frame 210 and the second support frame 310 moved to the preset position can be blocked by the corresponding blocking structure 110, thereby facilitating the rapid movement of the prefabricated side panel a clamped by the first mounting frame 220 and the second mounting frame 320 to the preset position.
[0052] Reference Fig.11 In some embodiments, a first mounting through hole 111 for passing a bolt is provided on the blocking structure 110, and a plurality of threaded connection holes 120 for connecting bolts are provided on the base frame 100 corresponding to the blocking structure 110 and distributed at intervals. The structure is simple and the position of the blocking structure 110 is easy to adjust.
[0053] Specifically, a plurality of threaded connection holes 120 spaced apart along the X direction are provided on the base frame 100 corresponding to the first support frame 210 , and a plurality of threaded connection holes 120 spaced apart along the Y direction are provided on the base frame 100 corresponding to the second support frame 310 .
[0054] It should be noted that, in some of the embodiments, the first drive mechanism, the second drive mechanism, the third drive mechanism and the fourth drive mechanism all include a drive shaft 510, a reducer 520 and a transmission assembly that cooperate with each other. The drive shaft 510 is connected to the transmission assembly through the reducer 520. The transmission assembly is used to convert rotational motion into linear motion. The end of the drive shaft 510 is provided with a handwheel 530 for manually driving the drive shaft 510 to rotate. By providing the reducer 520, the purpose of saving labor can be achieved.
[0055] Reference Figure 5 and Figure 8 In some embodiments, the hand wheel 530 is provided with a handle 531 for an operator to hold to drive the hand wheel 530 to rotate.
[0056] It should be noted that, in some of the embodiments, the transmission assembly is a rack and pinion assembly, and the rack and pinion assembly includes a gear 540 and a rack 550 .
[0057] Specifically for the first driving mechanism, the driving shaft 510 and the reducer 520 are fixedly arranged on the first support frame 210, the gear 540 is transmission-connected to the output shaft of the reducer 520, the rack 550 is fixedly arranged on the base frame 100 and meshes with the gear 540. Of course, the driving shaft 510 and the reducer 520 can also be fixedly arranged on the base frame 100, and correspondingly, the rack 550 is fixedly arranged on the first support frame 210, which is not limited here.
[0058] Specifically for the second driving mechanism, the driving shaft 510 and the reducer 520 are fixedly arranged on the first mounting frame 220, the gear 540 is transmission-connected to the output shaft of the reducer 520, the rack 550 is fixedly arranged on the first support frame 210 and meshes with the gear 540. Of course, the driving shaft 510 and the reducer 520 can also be fixedly arranged on the first support frame 210, and correspondingly, the rack 550 is fixedly arranged on the first mounting frame 220, which is not limited here.
[0059] Specifically for the third driving mechanism, the driving shaft 510 and the reducer 520 are fixedly arranged on the second support frame 310, the gear 540 is transmission-connected to the output shaft of the reducer 520, the rack 550 is fixedly arranged on the base frame 100 and meshes with the gear 540. Of course, the driving shaft 510 and the reducer 520 can also be fixedly arranged on the base frame 100, and correspondingly, the rack 550 is fixedly arranged on the second support frame 310, which is not limited here.
[0060] Specifically for the fourth driving mechanism, the driving shaft 510 and the reducer 520 are fixedly arranged on the second mounting frame 320, the gear 540 is transmission-connected to the output shaft of the reducer 520, the rack 550 is fixedly arranged on the second support frame 310 and meshes with the gear 540. Of course, the driving shaft 510 and the reducer 520 can also be fixedly arranged on the second support frame 310, and correspondingly, the rack 550 is fixedly arranged on the second mounting frame 320, which is not limited here.
[0061] It should be noted that, in some of the embodiments, guide structures are provided between the first support frame 210 and the base frame 100, between the first mounting frame 220 and the first support frame 210, between the second support frame 310 and the base frame 100, and between the second mounting frame 320 and the second support frame 310, which is beneficial to improve the stability and reliability of the first bracket assembly 200 and the second bracket assembly 300 during operation.
[0062] It should be noted that, in some embodiments, the guide structure includes a guide rail 610 and a slider 620 .
[0063] Specifically, regarding the guide structure between the first support frame 210 and the base frame 100 , the guide rail 610 is disposed on the top of the base frame 100 , and the slider 620 is disposed on the bottom of the first support frame 210 and is slidably connected to the guide rail 610 .
[0064] Specifically, regarding the guide structure between the first mounting frame 220 and the first supporting frame 210 , the guide rail 610 is disposed on the top of the first supporting frame 210 , and the slider 620 is disposed on the bottom of the first mounting frame 220 and is slidably connected to the guide rail 610 .
[0065] Specifically, regarding the guide structure between the second support frame 310 and the base frame 100 , the guide rail 610 is disposed on the top of the base frame 100 , and the slider 620 is disposed on the bottom of the second support frame 310 and is slidably connected to the guide rail 610 .
[0066] Specifically, regarding the guide structure between the second mounting frame 320 and the second supporting frame 310 , the guide rail 610 is disposed on the top of the second supporting frame 310 , and the slider 620 is disposed on the bottom of the second mounting frame 320 and is slidably connected to the guide rail 610 .
[0067] It should be noted that in some other embodiments, the guide structure may also be rollers and tracks that cooperate with each other, which is not limited here.
[0068] It should be noted that, in some other embodiments, the transmission assembly mentioned above may also be a ball screw assembly, in which case there is no need to additionally provide the guide structure mentioned above, and this is not limited here.
[0069] It should be noted that, in some other embodiments, the driving shaft 510 provided with the hand wheel 530 may also be replaced by a driving motor, which is not limited here.
[0070] It should be noted that, in some other embodiments, the first drive mechanism, the second drive mechanism, the third drive mechanism and the fourth drive mechanism may all be linear motor type linear modules or synchronous belt type linear modules, which is not limited here.
[0071] Reference Figure 3 , Figure 4 , Figure 6 and Figure 7 In some of the embodiments, a mounting seat 130 is provided on the side of the base frame 100, and a second mounting through hole 131 for inserting a fastener is provided on the mounting seat 130. When assembling the modular integrated building product, the base frame 100 can be fixed by the fastener and the mounting seat 130, which is beneficial to improve the stability and reliability of the base frame 100 during operation.
[0072] Reference Figure 3 , Figure 6 and Fig. 9 In some embodiments, the first mounting frame 220 and the second mounting frame 320 are both provided with a clamping assembly for clamping the prefabricated side panel a of the modular integrated building product, and the clamping assembly includes a top-tightening structure and a clamping structure arranged offset from the top-tightening structure, the top-tightening structure has a first abutting portion 710 for abutting one side of the prefabricated side panel a, and the clamping structure has a second abutting portion 720 for abutting the other side of the prefabricated side panel a, and at least one of the top-tightening structure and the clamping structure is provided on the expansion frame 400. When clamping the prefabricated side panel a, the first abutting portion 710 of the top-tightening structure and the second abutting portion 720 of the clamping structure abut against the opposite sides of the prefabricated side panel a respectively.
[0073] Reference Figure 3 , Figure 6 , Fig. 9 and Fig.14 In some embodiments, the clamping structure also includes a first electric push rod 730, a first abutting portion 710 is arranged on a retractable push rod of the first electric push rod 730, the clamping structure also includes a screw 740 and a nut 750, a second abutting portion 720 is arranged at one end of the screw 740, and the screw 740 is used to be penetrated on the prefabricated side panel a, wherein the prefabricated side panel a is pre-set with an avoidance hole for penetrating the screw 740.
[0074] Specifically to the first mounting frame 220, the first electric push rod 730 is fixedly arranged on the first mounting frame 220, the screw rod 740 and the first electric push rod 730 are staggered, the axis of the screw rod 740 is parallel to the axis of the push rod of the first electric push rod 730, and the end of the screw rod 740 away from the second abutting portion 720 passes through the first mounting frame 220 and is threadedly connected to the nut 750, wherein the nut 750 with adjustable position cooperates with the first electric push rod 730, so that the first mounting frame 220 can clamp prefabricated side panels a of different thicknesses.
[0075] Specifically for the second mounting frame 320, the first electric push rod 730 is fixedly arranged on the second mounting frame 320, the screw rod 740 is staggered with the first electric push rod 730, the axis of the screw rod 740 is parallel to the axis of the push rod of the first electric push rod 730, and the end of the screw rod 740 away from the second abutting portion 720 passes through the second mounting frame 320 and is threadedly connected to the nut 750, wherein the nut 750 with adjustable position cooperates with the first electric push rod 730, so that the second mounting frame 320 can clamp prefabricated side panels a of different thicknesses.
[0076] Specifically for the expansion rack 400, only the above-mentioned clamping structure is provided on the expansion rack 400, and the end of the screw 740 away from the second abutting portion 720 passes through the expansion rack 400 and is threadedly connected to the nut 750. Of course, the above-mentioned tightening structure and clamping structure can also be provided on the expansion rack 400 at the same time, which is not limited here.
[0077] It should be noted that, in some other embodiments, the clamping assembly may also include only a clamping structure. Of course, the clamping assembly may also adopt existing quick clamps on the market, which is not limited here.
[0078] It should be noted that, in some of the embodiments, both the first mounting frame 220 and the second mounting frame 320 are provided with a support structure for supporting the prefabricated top plate b of the modular integrated building product, so as to facilitate the assembly of the modular integrated building product.
[0079] Reference Figure 3 and Figure 6 In some embodiments, the supporting structure has a supporting portion 810 for supporting the prefabricated top plate b, and the supporting structure also includes a second electric push rod 820. The supporting portion 810 is arranged on a retractable push rod of the second electric push rod 820, so that the supporting structure can adjust the height of the supported prefabricated top plate b according to actual needs.
[0080] According to an embodiment of the present application, the assembly method is applied to the assembly equipment of the above-mentioned modular integrated building products, and comprises the following steps:
[0081] A prefabricated side panel a is hoisted to one of the two first mounting frames 220 and the two second mounting frames 320 by a crane for clamping, and the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are selectively operated to adjust the position of the prefabricated side panel a. In this way, the four prefabricated side panels a are sequentially moved to their respective preset positions;
[0082] After the four prefabricated side panels a are moved to their respective preset positions, the prefabricated top panel b is hoisted to the preset position by a crane and supported by the supporting structures on the first mounting frame 220 and the second mounting frame 320;
[0083] Installing the mold required for pouring the post-casting strip, pouring the post-casting strip, specifically, connecting two adjacent prefabricated side panels a and the prefabricated side panels a and the prefabricated top panel b through the poured post-casting strip;
[0084] After the pouring of the back-cast strip is completed and the lifting strength is met, a semi-finished product is formed, the mold is disassembled and the clamping of each prefabricated side panel a of the semi-finished product is released, and the semi-finished product is hoisted to the next station by a crane to assemble a prefabricated bottom plate or a cast-in-place bottom plate to form a modular integrated building product;
[0085] When the size of the prefabricated side panel a is small, it is clamped only by the first mounting frame 220 and the second mounting frame 320. When the size of the prefabricated side panel a is large, the expansion frame 400 is installed to assist in the clamping.
[0086] In the description of this specification, if the description involves reference terms such as "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples" and "some examples", it means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0087] Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the claims and their equivalents.
Claims
1. An assembly device for modular integrated building products, characterized in that: include: chassis; Two groups of first bracket assemblies, the two groups of the first bracket assemblies are arranged on the base frame at intervals along the X direction, the first bracket assembly includes a first support frame, a first mounting frame, a first driving mechanism and a second driving mechanism, the first support frame is movably arranged on the base frame, the first mounting frame is movably arranged on the first support frame and is used to clamp the prefabricated side panel, the first driving mechanism is arranged between the first support frame and the base frame and is used to drive the first support frame to move relative to the base frame along the X direction, and the second driving mechanism is arranged between the first mounting frame and the first support frame and is used to drive the first mounting frame to move relative to the first support frame along the Y direction; Two groups of second bracket assemblies, the two groups of second bracket assemblies are arranged on the base frame at intervals along the Y direction, the second bracket assembly includes a second support frame, a second mounting frame, a third driving mechanism and a fourth driving mechanism, the second support frame is movably arranged on the base frame, the second mounting frame is movably arranged on the second support frame and is used to clamp the prefabricated side panel, the third driving mechanism is arranged between the second support frame and the base frame and is used to drive the second support frame to move relative to the base frame along the Y direction, and the fourth driving mechanism is arranged between the second mounting frame and the second support frame and is used to drive the second mounting frame to move relative to the second support frame along the X direction; Wherein, an expansion frame is detachably provided on the first mounting frame and / or the second mounting frame, and the expansion frame is used to assist in clamping prefabricated side panels of larger size.
2. The assembly equipment of modular integrated building products according to claim 1, characterized in that: A first connecting portion is provided on the side of the first mounting frame and / or the second mounting frame, a plug-in hole extending in a vertical direction is provided on the top of the first connecting portion, a second connecting portion is provided on the side of the extension frame, a plug-in portion extending in a vertical direction is provided on the bottom of the second connecting portion, and the plug-in portion is used to be plugged in and matched with the plug-in hole so that the first connecting portion can support the extension frame.
3. The assembly equipment of modular integrated building products according to claim 1, characterized in that: The base frame is provided with blocking structures corresponding to the first supporting frame and the second supporting frame for assisting positioning and capable of adjusting the position.
4. The assembly equipment of modular integrated building products according to claim 3, characterized in that: The blocking structure is provided with a first mounting through hole for passing a bolt, and the base frame is provided with a plurality of threaded connection holes which are spaced apart and used for connecting the bolts corresponding to the blocking structure.
5. The assembly equipment of modular integrated building products according to claim 1, characterized in that: The first drive mechanism, the second drive mechanism, the third drive mechanism and the fourth drive mechanism all include a drive shaft, a reducer and a transmission assembly that cooperate with each other. The drive shaft is connected to the transmission assembly through the reducer. The transmission assembly is used to convert rotational motion into linear motion. A handwheel is provided at the end of the drive shaft for manually driving the drive shaft to rotate.
6. The assembly equipment of modular integrated building products according to claim 5, characterized in that: The transmission assembly is a gear rack assembly or a ball screw assembly.
7. The assembly equipment of modular integrated building products according to claim 1, characterized in that: A guide structure is provided between the first support frame and the base frame, between the first mounting frame and the first support frame, between the second support frame and the base frame, and between the second mounting frame and the second support frame.
8. The assembly equipment of modular integrated building products according to claim 1, characterized in that: A mounting seat is arranged on the side of the base frame, and a second mounting through hole for passing a fastener is arranged on the mounting seat.
9. The assembly equipment of modular integrated building products according to claim 1, characterized in that: The first mounting frame and the second mounting frame are both provided with clamping components for clamping prefabricated side panels, and the clamping components include a clamping structure and a clamping structure offset from the clamping structure, the clamping structure has a first abutting portion for abutting one side of the prefabricated side panel, and the clamping structure has a second abutting portion for abutting the other side of the prefabricated side panel, and at least one of the clamping structure and the clamping structure is provided on the expansion frame.
10. The assembly equipment of modular integrated building products according to any one of claims 1 to 9, characterized in that: The first mounting frame and the second mounting frame are both provided with a supporting structure for supporting the prefabricated top plate.
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Assembling equipment and assembling method for modular integrated building product
CN118582062A