Ceramic jar liquid level monitoring device
By designing the liquid level monitoring device of the ceramic awning, using sealed connectors, transparent test tubes, float balls and double-headed spiral screws, the problems of manual measurement deviation, high cost and safety risks in the existing technology are solved, and the accurate monitoring and safe and economical monitoring effect of liquid level changes in the ceramic awning is achieved.
Patent Information
- Application Number
- CN202421703648.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The prior art has problems such as manual measurement data deviation, high cost, inconvenient power supply and safety risks in the liquid level monitoring of ceramic jars, making it difficult to effectively monitor the liquid level changes of old ceramic jars and leaking ceramic jars.
A liquid level monitoring device for the ceramic awning is designed, including sealing connectors, transparent test tubes, float balls and double-headed spiral screws. The monitoring device composed of these components can continuously monitor the liquid level changes in the ceramic awning, ensure the sealing of the ceramic awning cover and facilitate rapid disassembly and assembly.
It realizes accurate monitoring of liquid level changes in the ceramic jar, reduces the deviation of manual measurement, and the device is compact, low cost and easy to install, and is suitable for liquid level monitoring of batch old ceramic jars and leaking ceramic jars.
Smart Images

Figure CN222837645U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a pottery jar liquid level monitoring device, belonging to the technical field of wine making process. Background Art
[0002] A ceramic jar is a container made of fired clay and has good air permeability. Since each finished ceramic jar is different, old ceramic jars will leak. Therefore, wine loss management is a very important task in the process of storing wine in ceramic jars, and it is also a difficult problem that has always plagued the management of various wine companies.
[0003] As the storage volume of pottery jars increases, the number of pottery jars over 10 years old increases, and the number of pottery jars suspected of leaking also increases accordingly. The inspection of leaking pottery jars is often carried out through manual inspections to check whether there is liquid leakage at the bottom of the jar and the ground. After leakage is found, it is necessary to further confirm whether the liquid level inside the pottery jar has dropped. A ladder stool is placed next to the suspected leaking pottery jar. Then, after the personnel climb up the ladder stool, a ruler with a scale is placed vertically along the mouth of the jar above the wine. After it is still, the readings are recorded. This operation needs to be repeated at least twice a month. This operation is not only time-consuming and labor-intensive, but also there is a deviation in the manual measurement data, and it is impossible to accurately determine whether the liquid level of the wine has changed.
[0004] At present, although there are existing technologies that install infrared sensors, ultrasonic sensors, radar sensors, etc. on pottery jars for monitoring, these types of products all need to be powered, and scene changes have a great impact on their measurement accuracy. In addition, they have the disadvantages of high cost investment, inconvenient power supply, and safety risks in use. They are not suitable for liquid level monitoring of batches of old pottery jars and leaking pottery jars.
[0005] In addition, there are also devices for making rice wine, such as CN204111730U, or a device for quickly measuring the liquid level in a pottery jar, such as CN209945507U. However, these structures not only have the above-mentioned problems, but also cannot continuously guarantee the sealing of the pottery jar and the accuracy of monitoring. Therefore, there are often disadvantages in actual use and it is easy to waste wine. Utility Model Content
[0006] In order to solve the above problems, the utility model provides a pottery jar liquid level monitoring device, which is arranged on the pottery jar cover of the wine pottery jar, and the pottery jar liquid level monitoring device comprises:
[0007] A sealing connector is inserted into the through hole in the middle of the pottery jar cover, and the sealing connector includes a quick connector, a sealing gasket, and a flat connector that are sequentially connected from top to bottom. A core is arranged inside the flat connector, and the sealing gasket is in sealing cooperation with the through hole;
[0008] A transparent test tube, wherein the transparent test tube has a test tube opening opened downward and the test tube opening is connected to the upper side of the quick connector;
[0009] A float ball floats on the highest liquid level inside the wine pottery jar;
[0010] A double-headed spiral screw, one end of which passes through the sealing connector and extends to the inside of the transparent test tube, and the other end is connected to the float, allowing the float to move to different height positions inside the wine jar under the drive of the double-headed spiral screw.
[0011] Furthermore, the quick connector has a circular interface, and the circular interface has a clamping piece that is clamped with the inner circle of the test tube mouth, so as to facilitate quick plugging and disassembly.
[0012] Furthermore, the sealing gasket is made of silicone and its outer periphery has a multi-layer threaded structure to further improve the sealing performance.
[0013] Furthermore, the flat joint is connected to the lower surface of the pottery jar cover through an axial fixing bracket, thereby increasing the overall stability of the sealing connection.
[0014] In one embodiment of the utility model, a scale bar is printed on the surface of the transparent test tube, and the material of the transparent test tube is acrylic.
[0015] Furthermore, one end of the double-headed spiral screw located inside the transparent test tube is connected to a ruler ball.
[0016] Furthermore, one end of the double-headed spiral screw connected to the float is provided with an inner and outer thread sleeve to improve the connection stability.
[0017] Furthermore, the portion of the double-headed spiral screw below the sealing connector is sleeved with an outer thread extension tube, and the outer thread extension tube can protect the double-headed spiral screw below the sealing connector to prevent corrosion.
[0018] Beneficial effects of the utility model:
[0019] The utility model is provided with a sealing connector, a transparent test tube, a float ball, and a double-headed spiral screw to form a monitoring device specially used for extending into a pottery jar to monitor the liquid level of wine. The device can continuously monitor the liquid level change in the pottery jar to determine whether there is a leak. Among them, the sealing connector ensures the sealing of the pottery jar cover by arranging a quick connector, a sealing gasket, and a flat connector, and can also facilitate the rapid disassembly and assembly of the transparent test tube. At the same time, the function of the filler core is to connect a small-diameter external thread extension tube to fix the float ball screw to prevent the screw from shaking left and right and affecting the final reading. The real-time liquid level can be accurately and clearly checked through the scale and the scale ball of the transparent test tube. The overall structure only needs to be installed in the through hole of the pottery jar cover, and the structure is compact, the cost is low, and the installation is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1This is a schematic diagram of the overall structure installed on a pottery jar cover in one embodiment of the utility model;
[0021] In the figure: 1. Ceramic jar for wine; 2. Ceramic jar cover; 3. Transparent test tube; 4. Ruler ball; 5. Quick connector; 6. Sealing gasket; 7. Axis fixing bracket; 8. Flat joint; 9. Bushing; 10. External thread extension tube; 11. Stud bolt screw; 12. Internal and external thread sleeves; 13. Float. DETAILED DESCRIPTION
[0022] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] Example 1
[0026] like Figure 1 As shown, the utility model provides a pottery jar liquid level monitoring device, which is arranged on a pottery jar cover 2 of a wine pottery jar 1, and the pottery jar liquid level monitoring device comprises:
[0027] A sealing connector is inserted into the through hole in the middle of the pottery jar cover 2. The sealing connector includes a quick connector 5, a sealing gasket 6, and a flat connector 8 which are connected in sequence from top to bottom. A core plug 9 is arranged inside the flat connector 8. The sealing gasket 6 is in sealing cooperation with the through hole.
[0028] A transparent test tube 3, wherein the transparent test tube 3 has a test tube opening opened downward and the test tube opening is connected to the upper side of the quick connector 5;
[0029] The float ball 13 floats on the highest liquid level inside the wine pottery jar 1;
[0030] A double-headed spiral screw 11, one end of which passes through the sealing connector and extends into the transparent test tube 3, and the other end is connected to the float 13, allowing the float 13 to move to different height positions inside the wine pottery jar 1 under the drive of the double-headed spiral screw 11.
[0031] Furthermore, the quick connector 5 has a circular interface. The circular interface has a clamping piece that is clamped with the inner circle of the test tube mouth, which is convenient for quick plugging and disassembly.
[0032] Furthermore, the sealing gasket 6 is made of silicone and its outer periphery has a multi-layer threaded structure to further improve the sealing performance.
[0033] Furthermore, the flat joint 8 is connected to the lower surface of the pottery jar cover 2 through the axial fixing bracket 7, thereby increasing the overall stability of the sealing connection.
[0034] A scale bar is printed on the surface of the transparent test tube 1, and the material of the transparent test tube 1 is acrylic.
[0035] Furthermore, one end of the double-headed spiral screw 11 located inside the transparent test tube 1 is connected to a scale ball 4 .
[0036] Furthermore, one end of the double-headed spiral screw 11 connected to the float 13 is provided with an inner and outer thread sleeve 12 to improve the connection stability.
[0037] Furthermore, the portion of the double-headed spiral screw 11 below the sealing connector 6 is sleeved with an outer thread extension tube 10, and the outer thread extension tube 10 can protect the double-headed spiral screw 11 below the sealing connector to prevent corrosion.
[0038] Example 2
[0039] This embodiment demonstrates the specific application of using the pottery jar liquid level monitoring device of embodiment 1 to detect the liquid level of wine in the pottery jar:
[0040] A normal wine storage ceramic jar 1 is selected, and its ceramic jar cover 2 is made of stainless steel. The height of the wine liquid level is about 21 cm from the jar mouth. The ceramic jar liquid level monitoring device of Example 1 is installed in the through hole of the ceramic jar cover 2, and the joint between the jar mouth and the ceramic jar cover 2 is sealed with food-grade plastic wrap.
[0041] After the float 13 is calm, read the liquid level indication height h1 by looking directly at the scale ball 4 and record the data on site.
[0042] When on-site personnel conduct daily warehouse inspections, they only need to observe the indicated height h2 of the scale ball 4 and compare it with the previous h1. If h2 is less than h1, it is determined that the liquid level has dropped, and the wine jar 1 is suspected of leaking and is listed as a key focus object. If the inspection finds that the liquid level has dropped by more than 5 cm, the wine jar 1 is determined to be a leaking jar, and personnel are arranged to pump out the wine to avoid excessive leakage of wine in the jar and increased loss.
[0043] Among them, the pottery jar cover is round, d = 47cm, thickness = 0.07cm; the through hole d = 2.1cm; the float is made of stainless steel, d = 5.1cm, including 1 welding M6 nut; the core is made of stainless steel, 1 / 8-1 / 2*1; the flat joint is made of stainless steel, 1 / 2*1; the axis fixing bracket is made of stainless steel, d = 0.2cm, 3; the quick connector is PC16-04*1; the sealing gasket is made of silicone, 1 / 2*1; The external thread extension tube is made of stainless steel, DN6*12cm*1 piece; the stud bolt screw is made of stainless steel, M2*28cm*1 piece, including 2 M2 nuts; the internal and external thread braces are made of stainless steel, including 1 external M6*1 internal M4 and 1 external M4*1 internal M2; the scale ball has an outer diameter of 0.8cm*hole center of 0.25cm; the transparent test tube has an outer diameter of d1.5cm*length of 15cm*1 piece, including a scale of 1-10cm, and has a silicone plug with a hole at the bottom.
[0044] Although the present invention has been disclosed as above in terms of preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be based on the definition of the claims.
Claims
1. A pottery jar liquid level monitoring device, arranged on the pottery jar cover of a wine pottery jar, characterized in that: The pottery jar liquid level monitoring device comprises: A sealing connector is inserted into the through hole in the middle of the pottery jar cover, and the sealing connector includes a quick connector, a sealing gasket, and a flat connector that are sequentially connected from top to bottom. A core is arranged inside the flat connector, and the sealing gasket is in sealing cooperation with the through hole; A transparent test tube, wherein the transparent test tube has a test tube opening opened downward and the test tube opening is connected to the upper side of the quick connector; A float ball floats on the highest liquid level inside the wine pottery jar; A double-headed spiral screw, one end of which passes through the sealing connector and extends to the inside of the transparent test tube, and the other end is connected to the float, allowing the float to move to different height positions inside the wine jar under the drive of the double-headed spiral screw.
2. A pottery jar liquid level monitoring device according to claim 1, characterized in that: The quick connector has a circular interface, and the circular interface has a clamping piece clamped with the inner circle of the test tube mouth.
3. A pottery jar liquid level monitoring device according to claim 2, characterized in that: The sealing gasket is made of silicone and has a multi-layer threaded structure on its outer periphery.
4. A pottery jar liquid level monitoring device according to claim 3, characterized in that: The flat joint is connected to the lower surface of the pottery jar cover through an axial fixing bracket.
5. The pottery jar liquid level monitoring device according to claim 1, characterized in that: A scale bar is printed on the surface of the transparent test tube, and the material of the transparent test tube is acrylic.
6. A pottery jar liquid level monitoring device according to claim 5, characterized in that: One end of the double-headed spiral screw rod located inside the transparent test tube is connected with a ruler ball.
7. A pottery jar liquid level monitoring device according to claim 6, characterized in that: One end of the double-headed spiral screw connected to the float ball is provided with an inner and outer thread sleeve.
8. The pottery jar liquid level monitoring device according to claim 7, characterized in that: The part of the double-headed spiral screw rod located below the sealing connector is sleeved with an external thread extension tube.
Citation Information
Patent Citations
Device for making rice wine
CN204111730U
Pottery jar liquid level rapid measuring device
CN209945507U