Finishing equipment for injection molding production of automobile wire harness
By designing a dressing equipment for automotive wire harness injection molding production, and using linear guide rail drive trimming rings and harness loops to automatically trim the wiring harness, the problem of time-consuming and labor-intensive dressing and insufficient equipment versatility in the prior art is solved, and efficient and automated wire harness dressing is achieved.
Patent Information
- Application Number
- CN202421498867.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-28
AI Technical Summary
After the injection molding of the automobile wire harness is completed, manual or semi-automatic equipment is required in the prior art, which is time-consuming and labor-intensive and prone to damage to the wire harness. The versatility and flexibility of large-scale edge trimming machinery equipment are insufficient, limiting effective applications in various production environments.
Design a kind of trimming equipment for injection molding of automobile wire harnesses, including bottom frame, side frame, linear guide rail, guide block, trimming ring, wire ring and movable block. The guide block is driven by linear guide rails, and the trimming ring moves horizontally along the outside of the automobile wire harness. The wiring ring and movable block are used to limit and straighten the wiring harness to achieve rapid and automatic trimming.
It significantly improves the automation degree and operating accuracy of wire harness trimming, reduces manpower dependence, shortens production cycle, and ensures the stability and consistency of product quality.
Smart Images

Figure CN222838612U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire harness injection molding, in particular to a finishing device for automobile wire harness injection molding production. Background Art
[0002] The automotive wiring harness injection molding process is a manufacturing process that places the pre-assembled automotive wiring harness into a special mold, uses low-pressure injection molding technology, and uses thermoplastic material to wrap the wiring harness to form a protective layer. It aims to enhance the mechanical strength, waterproof and corrosion resistance of the wiring harness, ensure its stability and reliability in the complex automotive environment, and improve assembly efficiency and product quality.
[0003] The injection molding production of automotive wiring harnesses is a key link in ensuring the reliability and durability of wiring harnesses. However, after demolding, the completed wiring harness components are often accompanied by irregular plastic overflow corners, which require manual or semi-automatic equipment to trim. This process is not only time-consuming and labor-intensive, but may also cause damage to the wiring harness or inconsistent inspections. Although there are some large-scale trimming mechanical equipment on the market, their versatility and flexibility are often insufficient, which limits their effective application in a variety of production environments. Therefore, designing a device that is both portable and can automatically complete trimming operations is of great significance to improving production efficiency and product quality. Utility Model Content
[0004] The purpose of the utility model is to provide a trimming device for automobile wiring harness injection molding production, so as to solve the problems raised in the above background technology that the trimming of automobile wiring harness components after injection molding by manual or semi-automatic equipment is time-consuming and labor-intensive and easily causes wiring harness damage, and the use of some large trimming mechanical equipment has the problem of insufficient versatility and flexibility.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a kind of trimming equipment for automobile wiring harness injection molding production, including a base frame, side frames are provided on both sides of the top of the base frame, a linear guide rail is connected between the top ends of the side frames, a guide block is driven on the linear guide rail, a buckle is provided at the front end of the guide block, a vertical shaft is clamped inside the buckle, trimming rings are fixed at the upper and lower ends of the vertical shaft, and a sleeve is embedded on the side frame, a wire tie ring is provided on the outer side of the side frame at a position corresponding to the sleeve, a movable block that can be displaced laterally is provided at the bottom end of the wire tie ring, and a material receiving groove is provided on the top of the base frame.
[0006] Preferably, the inner wall of one of the trimming rings is a brush structure, and the inner wall of the other trimming ring is a scraper structure.
[0007] Preferably, a screw sleeve is fixed to the bottom of the movable block, and an adjusting stud is inserted into the interior of the screw sleeve, and an adjacent end of the adjusting stud is connected to the outer wall of the side frame through a bearing.
[0008] Preferably, a limiting shaft is provided at the connection between the side frame and the movable block, and a limiting hole matching with the limiting shaft structure is provided inside the movable block.
[0009] Preferably, the upper and lower ends of the buckle are symmetrically provided with connecting sleeves, and fixing pins are inserted between the same group of connecting sleeves, and the inside of the vertical shaft is provided with a through hole that matches the fixing pin structure.
[0010] Preferably, both inner walls of the cable tie ring are connected with clamping plates via elastic blocks, a threaded column is provided at the bottom end of the cable tie ring, and a threaded interface matching the threaded column structure is provided at the top of the movable block.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the trimming equipment for automobile wiring harness injection molding production can significantly improve the automation degree and operation accuracy of wiring harness trimming, reduce manpower dependence, shorten the production cycle, and ensure the stability and consistency of product quality. The equipment sets a double-headed trimming ring on the guide block driven by the linear guide rail. The trimming ring can be inserted through the automobile wiring harness that needs to be trimmed, and two sets of sleeves and wire harness rings are used to limit the two ends of the automobile wiring harness. When the linear guide rail drives the guide block to move horizontally, the trimming ring can move horizontally along the outside of the automobile wiring harness, realizing the effect of fast and automatic trimming. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the structure of a trimming device for automobile wiring harness injection molding production according to the utility model;
[0013] Figure 2 The utility model is a trimming device for automobile wiring harness injection molding production Figure 1 The enlarged structural diagram at A in the middle;
[0014] Figure 3 This is a schematic diagram of the structure of a trimming ring of a trimming device for automobile wiring harness injection molding production according to the utility model;
[0015] Figure 4 The utility model is a schematic diagram of the wiring harness ring structure of a trimming device for automobile wiring harness injection molding production.
[0016] In the figure: 1. Base frame; 2. Side frame; 3. Material receiving trough; 4. Linear guide; 5. Guide block; 6. Buckle; 7. Vertical axis; 8. Trimming ring; 9. Threading sleeve; 10. Cable tie ring; 11. Movable block; 12. Screw sleeve; 13. Adjusting stud; 14. Limiting shaft; 15. Connecting sleeve; 16. Fixed pin; 17. Clamping piece; 18. Threaded column; 19. Threaded interface. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-4The utility model provides a technical solution: a trimming device for automobile wiring harness injection molding production, comprising a base frame 1, both sides of the top of the base frame 1 are provided with side frames 2 distributed vertically, the bottom ends of the side frames 2 are welded and fixed to the top of the base frame 1, a linear guide rail 4 is connected between the top ends of the side frames 2, a guide block 5 is driven on the linear guide rail 4, a buckle 6 is provided at the front end of the guide block 5, the buckle 6 is an arc-shaped structure and has an opening at the front end, a vertical shaft 7 is clamped inside the buckle 6, a trimming ring 8 is welded and fixed at the upper and lower ends of the vertical shaft 7, and a sleeve 9 is fixedly engaged on the side frame 2, the two sleeves 9 have the same height, a cable tie ring 10 is provided at the outer side of the side frame 2 corresponding to the sleeve 9, a movable block 11 which can be displaced laterally is provided at the bottom end of the cable tie ring 10, and the top of the base frame 1 A material connection trough 3 is placed. With this structure, the operator can insert the automobile wiring harness that needs to be trimmed into the trimming ring 8 and make the two ends pass through the sleeve 9 and place it on the outside of the side frame 2, and then use the cable ring 10 to limit the two ends of the automobile wiring harness. The movable block 11 can be displaced laterally outward through the cable ring 10 to straighten the automobile wiring harness as a whole. When the linear guide 4 drives the guide block 5 to move laterally, the corresponding trimming ring 8 can be used to move along the outside of the automobile wiring harness. The trimming ring 8 can achieve the effect of fast and automatic trimming of the automobile wiring harness. The equipment structure for trimming the automobile wiring harness is simpler, and the operation process is more time-saving and labor-saving. It solves the problem that the existing manual or semi-automatic equipment is time-consuming and labor-intensive to perform trimming, greatly shortens the production cycle, and the equipment can be used in a variety of production processes. It can be effectively applied in production environment without the need to use large-scale trimming machinery and equipment, and plays an important role in improving the efficiency and product quality of the automobile wiring harness injection molding production process. The inner wall of one of the trimming rings 8 is a brush structure, and the inner wall of the other trimming ring 8 is a scraper structure. The scraper is an annular structure and is connected to the inner wall of the trimming ring 8 by welding. One of the trimming rings 8 of this structure can cut the plastic overflow corners generated after the automobile wiring harness is demoulded through the scraper structure, and the other trimming ring 8 can grind the automobile wiring harness through the brush structure, so as to more effectively trim the automobile wiring harness. A screw sleeve 12 is welded and fixed to the bottom of the movable block 11, and an adjusting stud 13 is inserted into the inside of the screw sleeve 12, and the adjusting stud 1 3 is connected to the outer wall of the side frame 2 through a bearing, and a horizontally distributed limiting shaft 14 is provided at the connection between the side frame 2 and the movable block 11. The connection between the limiting shaft 14 and the side frame 2 is connected by welding, and a limiting hole matching the limiting shaft 14 structure is provided inside the movable block 11. When the adjusting stud 13 of this structure rotates on the outer side of the side frame 2, the screw sleeve 12 will be driven to move laterally outside the adjusting stud 13 through the threaded structure. The lateral movement of the screw sleeve 12 will synchronously generate linkage with the movable block 11. When the movable block 11 is linked, it can slide along the outer side of the limiting shaft 14 through the limiting hole to move laterally, so that the movable block 11 drives the cable ring 10 to adjust the position to straighten the automobile wiring harness. The upper and lower ends of the buckle 6 are symmetrically provided with connecting sleeves 15.A fixing pin 16 is inserted between the same group of the sleeves 15, and a through hole is provided inside the vertical shaft 7 that matches the structure of the fixing pin 16. The vertical shaft 7 of this structure can be fixed on the buckle 6 to switch the trimming ring 8 to be used, and the fixing pin 16 can be inserted into the through holes on the sleeves 15 and the vertical shaft 7 of the same group to quickly limit and fix the vertical shaft 7, thereby ensuring the stability of the trimming ring 8 when in use. The inner walls on both sides of the cable tie ring 10 are connected with a clamping piece 17 through an elastic block. The elastic block can be made of sponge material, and the bottom end of the cable tie ring 10 is welded and fixed with a screw The threaded column 18 is welded and fixed on the top of the movable block 11 with a threaded interface 19 that matches the threaded column 18 structure. When the cable ring 10 of this structure inserts the automobile wiring harness into it, it will squeeze the clamping piece 17. The clamping piece 17 can clamp the automobile wiring harness under the elastic force of the elastic pad to ensure the stability of the automobile wiring harness when limiting the position. The cable ring 10 can be rotated in the threaded interface 19 through the threaded column 18 to adjust the angle position, so as to drive the automobile wiring harness to twist to a certain extent, and further improve the stability of the automobile wiring harness when limiting the end.
[0019] Working principle: When using the trimming equipment for automobile wiring harness injection molding production, first, when it is necessary to trim the plastic overflow corners generated after the automobile wiring harness is demolded, first turn the trimming ring 8 with a scraper structure on the inner wall downward and fit the vertical shaft 7 into the inside of the buckle 6, and then insert the two fixed pins 16 into the through holes on the sleeve 15 and the vertical shaft 7 of the same group. After the position of the vertical shaft 7 is limited, the automobile wiring harness that needs to be trimmed is inserted into the trimming ring 8 and the two ends are passed through the sleeve 9 and placed on the outside of the side frame 2. At this time, the two ends of the automobile wiring harness are placed in the harness ring 10 to squeeze the clamping piece 17. The clamping piece 17 can clamp the automobile wiring harness under the elastic force of the elastic pad, and then the harness ring 10 rotates in the threaded interface 19 through the threaded column 18 to drive the automobile wiring harness. The car wiring harness is twisted to a certain extent, and at the same time, the adjusting stud 13 is rotated on the outside of the side frame 2. When the adjusting stud 13 is rotated, the movable block 11 can be driven to move laterally through the screw sleeve 12. When the movable block 11 moves laterally, it can slide along the outside of the limiting shaft 14 through the limiting hole. When the movable block 11 moves outward, it can drive the wiring ring 10 to adjust the position to straighten the automobile wiring harness. At this time, when the linear guide rail 4 drives the guide block 5 to move laterally, the guide block 5 can synchronously drive the trimming ring 8 to move along the outside of the automobile wiring harness. The trimming ring 8 automatically cuts and trims the automobile wiring harness through the internal scraper. When the automobile wiring harness needs to be polished and trimmed, the trimming ring 8 with a brush structure on the inner wall is adjusted to a vertical downward position in accordance with the above sequence, thereby completing a series of tasks.
[0020] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A trimming device for automobile wiring harness injection molding production, comprising a base frame (1), side frames (2) are provided on both sides of the top of the base frame (1), a linear guide rail (4) is connected between the top ends of the side frames (2), and a guide block (5) is driven on the linear guide rail (4), characterized in that: The front end of the guide block (5) is provided with a buckle (6), the interior of the buckle (6) is clamped with a vertical shaft (7), the upper and lower ends of the vertical shaft (7) are fixed with trimming rings (8), and a sleeve (9) is embedded on the side frame (2), a cable tie ring (10) is provided on the outer side of the side frame (2) at a position corresponding to the sleeve (9), a movable block (11) that can be displaced laterally is provided at the bottom end of the cable tie ring (10), and a material receiving groove (3) is provided on the top of the base frame (1).
2. The trimming equipment for automobile wiring harness injection molding production according to claim 1, characterized in that: The inner wall of one of the trimming rings (8) is a brush structure, and the inner wall of the other trimming ring (8) is a scraper structure.
3. The trimming equipment for automobile wiring harness injection molding production according to claim 1, characterized in that: A screw sleeve (12) is fixed to the bottom of the movable block (11), and an adjusting stud (13) is inserted into the interior of the screw sleeve (12), and an adjacent end of the adjusting stud (13) is connected to the outer wall of the side frame (2) via a bearing.
4. The trimming equipment for automobile wiring harness injection molding production according to claim 1, characterized in that: A limiting shaft (14) is provided at the connection between the side frame (2) and the movable block (11), and a limiting hole matching the limiting shaft (14) structure is provided inside the movable block (11).
5. The trimming equipment for automobile wiring harness injection molding production according to claim 1, characterized in that: The upper and lower ends of the buckle (6) are symmetrically provided with connecting sleeves (15), and fixing pins (16) are inserted between the same group of connecting sleeves (15), and a through hole that matches the structure of the fixing pin (16) is provided inside the vertical shaft (7).
6. The trimming equipment for automobile wiring harness injection molding production according to claim 1, characterized in that: The inner walls on both sides of the cable tie ring (10) are connected to clamping plates (17) via elastic blocks, a threaded column (18) is provided at the bottom end of the cable tie ring (10), and a threaded interface (19) that matches the structure of the threaded column (18) is provided at the top of the movable block (11).
Citation Information
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