Stacked iron core for electric reactor

Through the stacked iron core structure and flexible assembly method, the inconvenience of existing reactor cores during transportation and assembly is solved, and the stability and heat dissipation effect of the reactor are improved.

CN222838663UActive Publication Date: 2025-05-06JIANGYIN YUANTONG HIGH VOLTAGE ELECTRICAL APPLIANCE
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Patent Information

Application Number
CN202421539965.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-06
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing reactor core integrated curing structure is not convenient enough during transportation and assembly, and is difficult to repair.

Method used

The stacked iron core structure is adopted, and the combination of fixed seats, plug boards, air gap boards and stacked core cakes can achieve flexible assembly and maintenance of the battery cell, and ensure the stability and heat dissipation effect of the chip through positioning bumps and heat dissipation grooves.

Benefits of technology

It realizes convenient assembly and maintenance of reactor cores, improves the stability and heat dissipation effect of the battery cell, and reduces the noise level.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222838663U_ABST
    Figure CN222838663U_ABST
Patent Text Reader

Abstract

The utility model discloses a laminated iron core for a reactor, which relates to the technical field of reactors and comprises four fixed seats, slots are arranged in the middles of the inner sides of the four fixed seats, a plug board is plugged in the slot between two adjacent fixed seats, an air gap plate is arranged between two plug boards, and the air gap plate is connected with the air gap plate. And a plurality of stacked core cakes are arranged in the air gap plate. According to the utility model, the plurality of fixing seats are arranged, the insertion plates are arranged between every two adjacent fixing seats, the air gap plates are arranged between every two insertion plates, and the fixing seats and the insertion plates can form a supporting and positioning structure for the air gap plates, so that the assembly and maintenance of the battery cells are facilitated; the air gap plates and the stacked core cakes can play a role in reactance, the multiple positioning protruding blocks are arranged in the air gap plates, the positioning protruding blocks can play a role in positioning the stacked core cakes, it is guaranteed that heat dissipation gaps are reserved between the stacked core cakes and the air gap plates, and meanwhile the positioning effect of the stacked core cakes is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a stacked iron core for reactors. Background Art

[0002] Reactors, also called inductors, are widely used in circuits. Because of the electromagnetic induction effect in circuits, they have a certain inductance, which can prevent current changes [4]. When a conductor is energized, it will generate a magnetic field in a certain space it occupies, so all current-carrying conductors have inductance in a general sense. However, the inductance of a long straight conductor is small, and the magnetic field generated is not strong. Therefore, the actual reactor is a wire wound into a solenoid, called an air-core reactor; sometimes, in order to make this solenoid have a larger inductance, an iron core is inserted into the solenoid, which is called an iron-core reactor.

[0003] For example, a reactor core column with publication number CN205248074U includes a plurality of stacked core cakes; the core cakes are formed by stacking a plurality of silicon steel sheets, and the reactor core column is formed by stacking a plurality of core cakes, and the entire column core is solidified into one by resin casting; the reactor core column of the utility model casts a plurality of core cakes constituting the core column with resin as a whole, and solidifies them into shape, and the formed core column is then bonded to the upper and lower iron yokes with resin. By adopting such a process, the noise of the reactor can be reduced by about 10dB.

[0004] The above technical solution has some problems in practical application. The technical solution adopts an integrated solidified iron core. The integrated structure is not convenient during transportation and assembly, and is difficult to repair when a partial fault occurs.

[0005] Therefore, it is necessary to invent a stacked iron core for a reactor to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a stacked iron core for a reactor to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stacked iron core for an inductor, comprising a fixed seat, four of which are provided, a slot is opened in the middle part of the inner side of the four fixed seats, a plug-in plate is inserted in the slot between two adjacent fixed seats, an air gap plate is provided between the two plug-ins, a plurality of stacked core cakes are provided inside the air gap plate, a plurality of positioning protrusions are arranged around the inner side wall of the air gap plate, and the plurality of positioning protrusions are arranged in a surrounding manner, the positioning protrusions are arranged in a semicircular structure, a plurality of heat dissipation grooves of annular structure are opened on the outer side wall of the air gap plate, and the plurality of heat dissipation grooves are arranged at equal intervals, positioning seats are provided on both sides of the fixed seat, a positioning screw is provided between the two positioning seats, and through holes corresponding to the positioning screws are opened at both ends of the positioning seat.

[0008] Preferably, positioning grooves are provided through both ends of the outer side wall of the fixing seat, and the positioning grooves are provided as strip structures.

[0009] Preferably, a locking screw is provided through the interior of the positioning groove, and the locking screw is fitted with one end of the plug plate.

[0010] Preferably, bases are provided at both ends of the lower surface of the fixing seat located at the bottom, a connecting seat is fixedly provided in the middle of the upper surface of the base, and the connecting seat is fixedly connected to the fixing seat by bolts.

[0011] Preferably, a lifting lug is fixedly provided on the middle portion of the upper surface of the positioning seat located above.

[0012] Preferably, insulating pads are provided between the fixing seat, the plug plate and the positioning seat.

[0013] Technical effects and advantages of the utility model:

[0014] 1. The utility model provides a plurality of fixing seats, a plug-in plate is provided between two adjacent fixing seats, an air gap plate is provided between the two plug-in plates, the fixing seats and the plug-in plate can form a supporting and positioning structure for the air gap plate, so as to facilitate the assembly and maintenance of the battery core, by arranging stacked core cakes inside the air gap plate, the air gap plate and the stacked core cakes can play a reactance role, by arranging a plurality of positioning protrusions inside the air gap plate, the positioning protrusions can play a role in positioning the stacked core cakes, while ensuring that a heat dissipation gap is left between the stacked core cakes and the air gap plate, the positioning effect of the stacked core cakes is ensured, thereby ensuring the stability of the battery core during use;

[0015] 2. The utility model provides positioning grooves at both ends of the fixing seat, and locking screws are provided inside the positioning grooves. The locking screws can fix the position between the two fixing seats, and the positioning grooves are provided as strip structures. The setting of the strip structure enables the locking screws to adjust their positions during the installation process to ensure the positioning effect of the locking screws on the plug board, thereby facilitating the rapid assembly of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is an exploded view of the overall structure of the utility model.

[0018] Figure 3 It is a schematic diagram of the fixing seat structure of the utility model.

[0019] Figure 4 It is a schematic top-sectional view of the overall structure of the utility model.

[0020] In the figure: 1. fixing seat; 2. slot; 3. plug-in board; 4. air gap plate; 5. stacking core cake; 6. positioning protrusion; 7. heat dissipation slot; 8. positioning seat; 9. positioning screw; 10. positioning slot; 11. locking screw; 12. base; 13. connecting seat; 14. lifting ear. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The utility model provides Figure 1-4 A stacked iron core for a reactor shown in the figure comprises a fixing seat 1, four fixing seats 1 are provided, a slot 2 is provided in the middle of the inner side of each of the four fixing seats 1, a plug-in plate 3 is inserted in the slot 2 between two adjacent fixing seats 1, an air gap plate 4 is provided between the two plug-in plates 3, and a plurality of stacked core cakes 5 are provided inside the air gap plate 4;

[0023] Specifically, the inner side wall of the air gap plate 4 is surrounded by a plurality of positioning protrusions 6, and the plurality of positioning protrusions 6 are arranged in a surrounding manner, and the positioning protrusions 6 are arranged in a semicircular structure, and the positioning protrusions 6 can realize the positioning function of the stacked core cakes 5, and the outer side wall of the air gap plate 4 is provided with a plurality of heat dissipation grooves 7 in an annular structure, and the plurality of heat dissipation grooves 7 are arranged at equal intervals, and the arrangement of the heat dissipation grooves 7 facilitates the heat dissipation of the air gap plate 4 to avoid overheating during the use of the battery cell;

[0024] More specifically, positioning seats 8 are provided on both sides of the fixing seat 1, and a positioning screw 9 is provided between the two positioning seats 8. Through holes corresponding to the positioning screws 9 are provided at both ends of the positioning seat 8, and positioning grooves 10 are provided at both ends of the outer wall of the fixing seat 1, and the positioning grooves 10 are provided in a strip structure, and locking screws 11 are provided inside the positioning grooves 10, and the locking screws 11 are fitted with one end of the plug board 3, and the position between the two adjacent fixing seats 1 can be locked by the locking screws 11, and the locking screws 11 can fix the position of the plug board 3;

[0025] In addition, bases 12 are provided at both ends of the lower surface of the fixing seat 1 located at the bottom, a connecting seat 13 is fixedly provided in the middle of the upper surface of the base 12, and the connecting seat 13 is fixedly connected to the fixing seat 1 by bolts, and a lifting ear 14 is fixedly provided in the middle of the upper surface of the positioning seat 8 located at the top, and the setting of the lifting ear 14 facilitates the lifting and movement of the device, and insulating pads are provided between the fixing seat 1, the plug plate 3, and the positioning seat 8. The setting of the insulating pads ensures the insulation between the components of the product.

[0026] Working principle of this utility model:

[0027] When the device is in use, the plug-in board 3 can be installed in the slot 2 on the inner side of the two fixing seats 1, and the position between the two adjacent fixing seats 1 can be locked by the locking screw 11, and the locking screw 11 can fix the position of the plug-in board 3, by placing the stacked core cake 5 inside the air gap plate 4, and installing the air gap plate 4 between the two plug-in boards 3, the position between the two groups of fixing seats 1 can be fixed by the positioning screw 9 and the positioning seat 8, so that the air gap plate 4 can be clamped and fixed, and the assembly of the device can be completed at this time. During the use of the device, multiple stacked core cakes 5 can play the role of inductance of the circuit, and the heat generated by the stacked core cakes 5 during operation can be transmitted outward through the air gap plate 4 and the heat dissipation groove 7 to avoid overheating and damage to the battery cell.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A stacked iron core for a reactor, comprising a fixing seat (1), characterized in that: Four fixing seats (1) are provided, and slots (2) are provided in the middle of the inner sides of the four fixing seats (1). A plug board (3) is inserted in the slot (2) between two adjacent fixing seats (1), and an air gap plate (4) is provided between the two plug boards (3). A plurality of stacked core cakes (5) are provided inside the air gap plate (4). A plurality of positioning protrusions (6) are provided around the inner side wall of the air gap plate (4), and the plurality of positioning protrusions (6) are arranged in a surrounding manner. The positioning protrusions (6) are arranged in a semicircular structure. A plurality of heat dissipation grooves (7) of annular structure are provided on the outer side wall of the air gap plate (4), and the plurality of heat dissipation grooves (7) are arranged at equal intervals. Positioning seats (8) are provided on both sides of the fixing seat (1), and a positioning screw (9) is provided between the two positioning seats (8). Through holes corresponding to the positioning screws (9) are provided through both ends of the positioning seat (8).

2. The stacked iron core for a reactor according to claim 1, characterized in that: Both ends of the outer wall of the fixing seat (1) are penetrated by positioning grooves (10), and the positioning grooves (10) are arranged in a strip-shaped structure.

3. The stacked iron core for a reactor according to claim 2, characterized in that: A locking screw (11) is provided through the interior of the positioning groove (10), and the locking screw (11) is fitted with one end of the plug plate (3).

4. The stacked iron core for a reactor according to claim 3, characterized in that: Bases (12) are provided at both ends of the lower surface of the fixing seat (1) located at the bottom, a connecting seat (13) is fixedly provided in the middle of the upper surface of the base (12), and the connecting seat (13) is fixedly connected to the fixing seat (1) by bolts.

5. The stacked iron core for a reactor according to claim 4, characterized in that: A lifting lug (14) is fixedly provided in the middle of the upper surface of the positioning seat (8) located above.

6. The stacked iron core for a reactor according to claim 5, characterized in that: Insulating pads are provided between the fixing seat (1), the plug plate (3) and the positioning seat (8).

Citation Information

Patent Citations

  • Reactor iron core stem stem

    CN205248074U