Corn straw smashing machine
By designing a corn stalk crushing machine that includes a variety of cutting blades and blade tilt installation, the problems of large straw particles and easy-to-lock machine in the prior art are solved, efficient one-time molding and crushing efficiency is achieved, and crushing efficiency is improved.
Patent Information
- Application Number
- CN202421833756.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The straw particles after crushing by existing straw crushers are large, and the machine is prone to cracking inside the machine, affecting the crushing efficiency.
A corn stalk crushing machine was designed, including a power unit, a rack and a chopping device. The chopping device consists of an outer cover, a rotating shaft, a cutting device and a chopping mechanism. The cutting device and chopping mechanism are tilted by the tilting installation of a variety of cutting blades and blades to achieve multiple cutting and fragmentation of the straw.
The primary molding of corn stalks from straw to particles is achieved, secondary processing is avoided, crushing efficiency is improved, and the crushing effect is maximized through the design of multiple cutters.
Smart Images

Figure CN222840136U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of straw crushing, in particular to a corn straw crushing machine. Background Art
[0002] Corn stalks are the general term for the stems, leaves and ears of mature corn, usually the remaining part of corn after the seeds are harvested. More than half of the products of crop photosynthesis are present in the stalks. The stalks are rich in nitrogen, phosphorus, potassium, calcium, magnesium and organic matter, and are a multi-purpose renewable biological resource. The stalks are also a kind of roughage, characterized by a high crude fiber content of 30%-40%, and contain lignin, etc. Although lignin cellulose cannot be used by pigs and chickens, it can be absorbed and used by ruminants such as cattle and sheep. After the stalks are crushed, they can be made into various agricultural by-products and recycled. The existing straw crusher crushes the straw particles into large particles, and the machine is prone to jamming inside, affecting the crushing efficiency. Utility Model Content
[0003] In order to solve the above technical problems, the present application provides a corn stalk crushing machine, which is implemented by the following technical solutions:
[0004] A corn stalk crushing machine comprises a power device, a frame, and a chopping device. The power device is fixedly mounted on one side of the frame. The power device comprises an engine. The upper part of the engine is connected to an oil tank. The output shaft of the engine is connected to a transmission wheel 1, and the transmission wheel 1 is connected to a transmission wheel 2 through a conveyor belt.
[0005] The shredding device includes an outer cover and a rotating shaft, both ends of the rotating shaft are connected to bearings, the bearings are connected to bearing seats, the bearing seats are fixedly connected to the frame, one end of the rotating shaft is fixedly connected to the second transmission wheel, a feed port is provided on one side of the outer cover, a cutting device is provided on the rotating shaft corresponding to the feed port, the cutting device includes two connecting plates, the two connecting plates are fixedly connected to the rotating shaft, a plurality of cutting blades are fixedly connected in a circular array between the two connecting plates, the cutting blade includes a knife plate and a blade 1, and the cutting blade is installed at an angle.
[0006] A pair of cutting knives are provided on the left side of the cutting device, the two cutting knives are in the shape of a letter "I", and two blades of the cutting knives are arranged opposite to each other. The cutting knives are fixedly connected to the knife seat by bolts, and the knife seat is fixedly connected to the rotating shaft; a shredding mechanism is provided on the left side of the cutting knife, and the shredding mechanism includes a rotating roller fixedly connected to the rotating shaft, and a plurality of groups of shredding knives are staggered on the rotating roller, and each group of shredding knives includes two blades arranged opposite to each other in the shape of a letter "I", and a plurality of trapezoidal fixed blocks are arranged in parallel in the shape of a letter "I" on the inner walls of the front and rear sides of the outer cover corresponding to the shredding knives, and a cutting groove is formed between two adjacent fixed blocks. When the shredding knife moves to the position of the fixed block, it is placed in the cutting groove.
[0007] A plurality of baffle bars are arranged at the bottom of the outer cover corresponding to the cutting knife and the chopping knife. When the chopping knife moves to a position relative to the baffle bars, the distance between the bottom of the chopping knife and the top of the baffle bars is 1-3 mm.
[0008] A plurality of discharge plates are arranged in a circular array on the left side of the rotating roller near the left side wall of the outer cover, and a discharge bin is formed between two adjacent discharge plates. A discharge hopper is arranged on the outer cover corresponding to the discharge plate.
[0009] As a preferred solution, the cutting blade is inclined at 5°-10°.
[0010] As a preferred solution, the discharge plate is in the shape of a right-angled trapezoid.
[0011] As a preferred solution, the discharge hopper is arranged to be inclined downward.
[0012] As a preferred solution, the chopping knife has a thickness of 5-12 mm.
[0013] Compared with the prior art, the beneficial effects of the utility model are: the corn stalk crushing machine of the utility model has high working efficiency, can realize the one-time forming of corn stalks from stalks to particles, and does not need to be processed secondary, thus saving a lot of manpower and material resources; the setting of the cutting blade, the cutting knife and the shredding knife guarantees the crushing effect to the greatest extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments:
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the main structure of the utility model
[0017] Figure 3 It is a right view structural schematic diagram of the utility model;
[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the utility model without the upper outer cover;
[0019] Figure 5 This is a schematic diagram of the structure of the utility model when the upper outer cover is removed;
[0020] Figure 6 It is a three-dimensional structural schematic diagram of the cutting device, cutting knife and shredding mechanism of the utility model. DETAILED DESCRIPTION
[0021] The present invention is further described in detail below in conjunction with the accompanying drawings and specific implementations:
[0022] A corn stalk crushing machine includes a power device 1, a frame 2, and a chopping device 3. The power device 1 is fixedly installed on one side of the frame 2. The power device 1 includes an engine 101. The upper part of the engine 101 is connected to an oil tank 102. The output shaft 103 of the engine 102 is connected to a transmission wheel 104. The transmission wheel 104 is connected to a transmission wheel 2 106 through a conveyor belt 105.
[0023] The shredding device 3 includes an outer cover 301 and a rotating shaft 302. Both ends of the rotating shaft 302 are connected to bearings 303. The bearings 303 are connected to bearing seats 304. The bearing seats 304 are fixedly connected to the frame 2. One end of the rotating shaft 302 is fixedly connected to the transmission wheel 2 106. A feed port 4 is provided on one side of the outer cover 301. A cutting device 5 is provided on the rotating shaft 302 corresponding to the feed port 4. The cutting device 5 includes two connecting plates 51. The two connecting plates 51 are fixedly connected to the rotating shaft 302. A plurality of cutting blades 52 are fixedly connected in a circular array between the two connecting plates 51. The cutting blades 52 include a knife plate 53 and a blade 1 54. The cutting blades 52 are installed at an angle.
[0024] A pair of cutting knives 6 are provided on the left side of the cutting device 5, and the two cutting knives 6 are in the shape of a letter "I", and the blades 61 of the cutting knives 6 are arranged opposite to each other. The cutting knives 6 are fixedly connected to the knife seat by bolts, and the knife seat 62 is fixedly connected to the rotating shaft 302; a shredding mechanism 7 is provided on the left side of the cutting knife 6, and the shredding mechanism 7 includes a roller 71 fixedly connected to the rotating shaft 302, and a plurality of groups of shredding knives 72 are staggeredly arranged on the roller 71, and each group of shredding knives 72 includes two blades 73 arranged opposite to each other in the shape of a letter "I", and a plurality of trapezoidal fixed blocks 74 are arranged in parallel in the shape of a letter "I" on the inner walls of the front and rear sides of the outer cover 301 corresponding to the shredding knives 72, and a cutting groove 75 is formed between two adjacent fixed blocks 74, and when the shredding knives 72 move to the position of the fixed block 74, they are placed in the cutting groove 75.
[0025] A plurality of baffles 76 are provided at the bottom of the outer cover 301 corresponding to the cutting knife 6 and the chopping knife 72. When the chopping knife 72 moves to a position relative to the baffles 76, the distance between the bottom of the chopping knife 72 and the top of the baffles 76 is 1-3 mm.
[0026] A plurality of discharge plates 8 are provided in a circular array on the left side of the rotating roller 71 near the left side wall of the outer cover 301 , and a discharge bin 81 is formed between two adjacent discharge plates 8 . A discharge hopper 9 is provided on the outer cover 301 corresponding to the discharge plates 8 .
[0027] Furthermore, the cutting blade 52 is inclined at 5°-10°.
[0028] Furthermore, the discharge plate 8 is in the shape of a right-angled trapezoid.
[0029] Furthermore, the discharge hopper 9 is arranged to be inclined downward.
[0030] Furthermore, the chopping knife 72 has a thickness of 5-12 mm.
[0031] When the corn stalk crushing machine is in use, the stalk is fed into the outer cover 301 from the feed port 4, and the engine 101 drives the transmission wheel 1 104, the conveyor belt 105, the transmission wheel 2 106, and the rotating shaft 302 to rotate in sequence. As the rotating shaft 302 rotates, the cutting device 5 rotates accordingly. As the cutting blade 52 rotates, the cutting blade 52 cuts the stalk into segments. The cut stalk is cut into smaller segments as the cutting knife 6 rotates, which is convenient for subsequent chopping. The stalk cut into small segments enters the chopping mechanism 7.
[0032] On the inner walls of the front and rear sides of the outer cover 301 corresponding to the chopping knife 72, a plurality of trapezoidal fixed blocks 74 are arranged in a "one" shape in parallel, and a cutting groove 75 is formed between two adjacent fixed blocks 74. A plurality of baffles 76 are provided at the bottom of the outer cover 301 corresponding to the cutting knife 6 and the chopping knife 72. When the chopping knife 72 moves between the cutting grooves 75 and the cutting knife 6 and the chopping knife 72 move to the minimum distance from the baffles 76, a guillotine-like shape is formed. Such a design enables the cutting knife 6 and the chopping knife 72 to chop the straw into relatively fine particles, and the chopped straw is sent out from the discharge hopper 9 through the discharge bin 81.
[0033] The chopping blade 72 is 5-12 mm thick, can exert greater pressure and shear force on the straw, and is not easily damaged during use.
[0034] The specific implementation of the utility model is described in detail above, but it is only used as an example. The utility model is not limited to the specific implementation cases described above, and equivalent modifications to the utility model are also within the protection scope of the utility model.
Claims
1. A corn stalk crushing machine, characterized in that: The invention comprises a power device (1), a frame (2), and a shredding device (3), wherein the power device (1) is fixedly mounted on one side of the frame (2), the power device (1) comprises an engine (101), the upper part of the engine (101) is connected to an oil tank (102), the output shaft (103) of the engine (101) is drivingly connected to a first transmission wheel (104), and the first transmission wheel (104) is connected to a second transmission wheel (106) via a conveyor belt (105); The shredding device (3) comprises an outer cover (301) and a rotating shaft (302), both ends of the rotating shaft (302) are connected to bearings (303), the bearings (303) are connected to a bearing seat (304), the bearing seat (304) is fixedly connected to the frame (2), one end of the rotating shaft (302) is fixedly connected to a second transmission wheel (106), a feed port (4) is provided on one side of the outer cover (301), a cutting device (5) is provided on the rotating shaft (302) corresponding to the feed port (4), the cutting device (5) comprises two connecting plates (51), the two connecting plates (51) are fixedly connected to the rotating shaft (302), a plurality of cutting blades (52) are fixedly connected between the two connecting plates (51) in a circular array, the cutting blades (52) comprise a blade plate (53) and a blade 1 (54), and the cutting blades (52) are installed at an angle; A pair of cutting knives (6) are provided on the left side of the cutting device (5), the two cutting knives (6) are in the shape of a letter "I", the two blades (61) of the cutting knives (6) are arranged opposite to each other, the cutting knives (6) are fixedly connected to a knife seat (62) by bolts, and the knife seat (62) is fixedly connected to the rotating shaft (302); a shredding mechanism (7) is provided on the left side of the cutting knives (6), and the shredding mechanism (7) includes a rotating roller (71) fixedly connected to the rotating shaft (302). A plurality of groups of chopping knives (72) are arranged alternately on the rotating roller (71), each group of the chopping knives (72) comprising two blades (73) arranged opposite to each other in the shape of a letter "I", a plurality of trapezoidal fixed blocks (74) are arranged in parallel in the shape of a letter "I" on the inner walls of the front and rear sides of the outer cover (301) corresponding to the chopping knives (72), a cutting groove (75) is formed between two adjacent fixed blocks (74), and when the chopping knives (72) move to the position of the fixed blocks (74), they are placed in the cutting groove (75); A plurality of blocking rods (76) are provided at the bottom of the outer cover (301) corresponding to the cutting knife (6) and the chopping knife (72); when the chopping knife (72) moves to a position relative to the blocking rods (76), the distance between the bottom of the chopping knife (72) and the top of the blocking rods (76) is 1-3 mm; A plurality of discharge plates (8) are provided in a circular array on the left side of the rotating roller (71) near the left side wall of the outer cover (301), a discharge bin (81) is formed between two adjacent discharge plates (8), and a discharge hopper (9) is provided on the outer cover (301) corresponding to the discharge plate (8).
2. The corn stalk crushing machine according to claim 1, characterized in that: The cutting blade (52) is inclined at 5°-10°.
3. The corn stalk crushing machine according to claim 1, characterized in that: The discharge plate (8) is in the shape of a right-angled trapezoid.
4. The corn stalk crushing machine according to claim 1, characterized in that: The discharge hopper (9) is arranged to be inclined downward.
5. The corn stalk crushing machine according to claim 1, characterized in that: The chopping knife (72) has a thickness of 5-12 mm.