Water reducing agent pretreatment device
By designing a detachable mixing mechanism and a linkage clamp screw system, the problems of difficulty in tilting and safety hazards during the cleaning of existing water reducing agent pretreatment equipment are solved, and a simpler maintenance and safe cleaning process is achieved.
Patent Information
- Application Number
- CN202421815114.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing water reducing agent pretreatment equipment has problems such as difficulty in tilting and safety hazards during the cleaning process, especially the existence of the mixing rack makes cleaning inconvenient.
A water reducing agent pretreatment device including a removable agitator mechanism is designed, and the mixing rack can be installed stably through the linkage design of the clamp frame and the screw, and the fixing and disengaging of the agitator shaft is simplified by the rotational operation of the butterfly cap, so that the mixing rack and agitator shaft can be easily removed when cleaning or maintenance is required.
The device can easily remove the mixing rack and stirring shaft during cleaning, reducing cleaning difficulties and eliminating the safety risks of touching sharp parts, ensuring safety and efficiency of operation.
Smart Images
Figure CN222841884U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of water reducing agent pretreatment, and in particular to a water reducing agent pretreatment device. Background Art
[0002] Water reducer is a chemical additive used in concrete or mortar to improve its fluidity and processing performance by reducing the water content in cement paste. Water reducer pretreatment refers to mixing the water reducer with a part of the concrete material in advance during the concrete mixing process to ensure that the water reducer can fully play its role and achieve the expected concrete performance and workability.
[0003] When mixing the water-reducing agent and some concrete materials, the water-reducing agent pretreatment equipment usually adopts a fixedly installed mixing frame to mix them. As a result, after the pretreatment is completed, during the process of cleaning the inside of the water-reducing agent pretreatment device, the presence of the mixing frame makes the cleaning work extremely inconvenient, increases the difficulty of tilting, and it is easy to touch the sharp parts of the mixing frame during the cleaning process, which poses certain safety hazards. Utility Model Content
[0004] In view of this, the purpose of the utility model is to solve the shortcomings existing in the background technology and to propose a water reducing agent pretreatment device to solve the problems existing in the prior art.
[0005] To achieve the above purpose, the utility model provides a water reducer pretreatment device, including a pretreatment box, a box cover is movably installed on the top of the pretreatment box, a discharge valve is arranged at the bottom of the pretreatment box, a motor is fixedly installed on the pretreatment box, a drive shaft is fixedly connected to the output end of the motor, a rotating shaft is rotatably connected to the end of the inner side of the pretreatment box away from the drive shaft, a first end plate is arranged on the rotating shaft and the drive shaft, and a detachable stirring mechanism is arranged inside the pretreatment box.
[0006] Preferably, the detachable stirring mechanism includes a stirring shaft arranged inside the pretreatment box, the outer surface of the stirring shaft is fixedly connected to a support rod, and a stirring frame is provided at one end of the support rod away from the stirring shaft. The detachable stirring mechanism can be removed during cleaning to reduce the difficulty of cleaning.
[0007] Preferably, second end plates are provided at both ends of the stirring shaft, and arc plates are provided inside the pretreatment box.
[0008] Preferably, a plate shaft is fixedly penetrated through the inner side of the arc plate, and there are two groups of plate shafts, and the outer surfaces of the two groups of plate shafts are rotatably connected with a first clamp frame and a second clamp frame respectively, and a groove is provided on the second clamp frame so that the screw can be embedded therein.
[0009] Preferably, a frame shaft is fixedly provided on the inner side of the first clamp frame, and a screw rod is rotatably connected to the outer surface of the frame shaft.
[0010] Preferably, a butterfly cap is provided on the threaded sleeve on the outer surface of the screw.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The water reducer pretreatment device has a linkage design between the agitator shaft and the drive shaft through a clamp frame and a screw, so that the agitator frame can be stably installed in the pretreatment box. At the same time, the rotation operation of the butterfly cap simplifies the fixing and releasing process of the agitator shaft. When cleaning or maintenance is required, the agitator frame and the agitator shaft can be easily disassembled, which greatly simplifies the maintenance operation of the equipment and reduces the difficulty of cleaning the pretreatment box.
[0013] 2. The water reducer pretreatment device has a stable installation and disassembly process that is simple due to the stirring shaft and stirring frame, so the operator can clean and maintain the pretreatment device more quickly. This design not only saves time, but also ensures that the operator can clean the equipment safely and avoids the safety risk of touching sharp parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of this application;
[0015] Figure 2 This is a schematic diagram of the surface structure of the stirring shaft of this application;
[0016] Figure 3 This is a schematic diagram of the structure at the end of the stirring shaft of this application.
[0017] Among them: 1. pretreatment box; 2. box cover; 3. discharge valve; 4. motor; 5. drive shaft; 6. rotating shaft; 7. first end plate; 8. stirring shaft; 9. support rod; 10. stirring frame; 11. second end plate; 12. arc plate; 13. plate shaft; 14. first clamp frame; 15. second clamp frame; 16. frame shaft; 17. screw; 18. butterfly cap. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0019] See also Figure 1-3A water reducing agent pretreatment device comprises a pretreatment box 1, a box cover 2 is movably installed on the top of the pretreatment box 1, a discharge valve 3 is arranged at the bottom of the pretreatment box 1, a motor 4 is fixedly installed on the pretreatment box 1, a driving shaft 5 is fixedly connected to the output end of the motor 4, a rotating shaft 6 is rotatably connected to the end of the inner side of the pretreatment box 1 away from the driving shaft 5, a first end plate 7 is arranged on the rotating shaft 6 and the driving shaft 5, and a detachable stirring mechanism is arranged inside the pretreatment box 1.
[0020] Through the above technical solution, when the device is in use, the water reducing agent and part of the concrete are mixed and pretreated in the pretreatment box 1. During this period, the motor 4 is turned on to drive the drive shaft 5 to rotate, and the rotating shaft 6 is cooperated to rotate the stirring shaft 8, so that the stirring frame 10 can stir the mixture for pretreatment. After the pretreatment is completed, the mixture can be discharged from the discharge valve 3, and finally the detachable stirring mechanism can be removed to clean the inside of the pretreatment box 1.
[0021] Specifically, the detachable stirring mechanism includes a stirring shaft 8 arranged inside the pretreatment box 1 , a support rod 9 is fixedly connected to the outer surface of the stirring shaft 8 , and a stirring frame 10 is arranged at one end of the support rod 9 away from the stirring shaft 8 .
[0022] Through the above technical solution, several groups of support rods 9 are provided to stably support the stirring frame 10.
[0023] Specifically, both ends of the stirring shaft 8 are provided with second end plates 11 , and an arc plate 12 is provided inside the pretreatment box 1 .
[0024] Through the above technical solution, the second end discs 11 at both ends of the stirring shaft 8 and the first end discs 7 at the ends of the driving shaft 5 and the rotating shaft 6 are completely consistent in shape and size.
[0025] Specifically, a plate shaft 13 is fixedly penetrated through the inner side of the arc plate 12 , and there are two groups of plate shafts 13 , and the outer surfaces of the two groups of plate shafts 13 are rotatably connected with a first clamp frame 14 and a second clamp frame 15 , respectively.
[0026] Through the above technical solution, the first clamp frame 14 and the second clamp frame 15 can clamp the first end plate 7 and the second end plate 11 during the rotation along the plate shaft 13 .
[0027] Specifically, a frame shaft 16 is fixedly provided on the inner side of the first clamp frame 14 , and a screw rod 17 is rotatably connected to the outer surface of the frame shaft 16 .
[0028] Through the above technical solution, a groove is provided on the second clamp frame 15 so that the screw rod 17 can be embedded therein, while the butterfly cap 18 is too large to enter the groove.
[0029] Specifically, a butterfly cap 18 is threadedly sleeved on the outer surface of the screw rod 17 .
[0030] Through the above technical solution, the butterfly cap 18 can gradually move axially along the screw rod 17 during the screwing process until it is tightly pressed against the surface of the second clamp frame 15 to stably limit the second clamp frame 15.
[0031] Working principle: During the use of the water reducer pretreatment device, the stirring shaft 8, the driving shaft 5 and the rotating shaft 6 must be stably installed and connected first, that is, the first end plate 7 at the end of the driving shaft 5 and the second end plate 11 at one end of the stirring shaft 8 must be completely fitted and aligned, and then the first clamp frame 14 and the second clamp frame 15 must be rotated along the plate axis 13, so that the two sets of clamp frames are completely and tightly clamped on the outer surfaces of the two sets of end plates, and then the screw 17 is rotated along the frame axis 16, so that the screw 17 is embedded in the groove on the second clamp frame 15, and the butterfly cap 18 can be screwed. While the butterfly cap 18 rotates along the screw 17, it will gradually move axially until the butterfly cap 18 is tightly against the second clamp frame 15. At this time, the screw 17 is stably limited, so that the stirring shaft 8 is indirectly and stably connected to the driving shaft 5. Similarly, the other end of the stirring shaft 8 is stably connected to the rotating shaft 6, and then together with The mixing frame 10 is stably installed. During the pretreatment process, the water reducing agent and part of the concrete sample need to be placed in the pretreatment box 1. By turning on the motor 4, the drive shaft 5 is driven to rotate, thereby linking the stirring shaft 8 to rotate, and finally the mixing frame 10 stirs the mixture for pretreatment. During this period, the box cover 2 can be covered to reduce the evaporation of water in the pretreatment mixture under the scorching sun. After the pretreatment is completed, the mixture can be discharged from the discharge valve 3. When the pretreatment box 1 needs to be cleaned, the butterfly cap 18 can be unscrewed so that it does not limit the screw 17, so that the first clamp frame 14 and the second clamp frame 15 no longer stably limit the stirring shaft 8, so it can be easily removed. After the stirring shaft 8 and the mixing frame 10 are removed, the difficulty of cleaning the inside of the pretreatment box 1 can be greatly reduced, and at the same time, it will not touch the sharp parts, eliminating safety hazards.
[0032] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A water reducing agent pretreatment device, comprising a pretreatment box (1), characterized in that: A box cover (2) is movably mounted on the top of the pretreatment box (1), a discharge valve (3) is arranged at the bottom of the pretreatment box (1), a motor (4) is fixedly mounted on the pretreatment box (1), an output end of the motor (4) is fixedly connected to a drive shaft (5), an end of the inner side of the pretreatment box (1) away from the drive shaft (5) is rotatably connected to a rotating shaft (6), a first end plate (7) is arranged on both the rotating shaft (6) and the drive shaft (5), and a detachable stirring mechanism is arranged inside the pretreatment box (1).
2. A water reducing agent pretreatment device according to claim 1, characterized in that: The detachable stirring mechanism comprises a stirring shaft (8) arranged inside the pretreatment box (1), the outer surface of the stirring shaft (8) is fixedly connected to a support rod (9), and a stirring frame (10) is arranged at one end of the support rod (9) away from the stirring shaft (8).
3. A water reducing agent pretreatment device according to claim 2, characterized in that: Both ends of the stirring shaft (8) are provided with second end plates (11), and an arc plate (12) is provided inside the pretreatment box (1).
4. A water reducing agent pretreatment device according to claim 3, characterized in that: A plate shaft (13) is fixedly penetrated through the inner side of the arc plate (12), and there are two groups of plate shafts (13). The outer surfaces of the two groups of plate shafts (13) are rotatably connected to a first clamp frame (14) and a second clamp frame (15), respectively.
5. A water reducing agent pretreatment device according to claim 4, characterized in that: A frame shaft (16) is fixedly inserted into the inner side of the first clamp frame (14), and a screw rod (17) is rotatably connected to the outer surface of the frame shaft (16).
6. A water reducing agent pretreatment device according to claim 5, characterized in that: The outer surface of the screw rod (17) is threadedly sleeved with a butterfly cap (18).